Search Results (11)

Clamp-on ultrasonic flowmeters serve as an important tool for on-site testing of gas flow meters. However, its accuracy is significantly affected by the actual flow field, thus limiting its application scenarios. To address this issue, this study focuses on typical industrial disturbance structures and obtains the evolution and distribution of non-ideal flow fields downstream of disturbances through experiments and numerical simulations, as well as their effects on velocity and flow measurement errors. The results indicate that when traditional reflection or diagonal measurements were used in the downstream of disturbances, the flow deviation was largely dependent on the installation position and angle of the clamp-on ultrasonic flowmeter. This introduced significant uncertainty and bias, rendering it impossible to correct measurement results through quantitative coefficients. Utilizing a dual-channel measurement method can enhance measurement accuracy. When two sets of sensors perpendicular to each other were used to combine the reflection measurement path, the deviation fluctuation downstream of disturbances can be effectively controlled within the range of ±2%, irrespective of the installation angle. This measurement approach significantly reduced the distance limitations on the distance of the straight pipe section during the use of clamp-on ultrasonic flowmeters. Full article

The current trend in renovating existing buildings is to perform retrofits on a case-by-case basis without a systematic assessment, using static tools with broad assumptions and generic inputs. As a result, only about 1% of the building stock undergoes energy renovations each year. To address this issue, new approaches and modern tools are necessary to enhance and expedite energy retrofits in Danish buildings. While there were a few initiatives and projects exploring the implementation of digital twins in building applications, the focus is primarily on newly constructed, highly energy-efficient buildings with integrated building information models (BIM). Conversely, existing and older buildings often lack any form of digital modeling, making it challenging to implement digital twins in those contexts. This paper presents an innovative digital twin solution, ‘DanRETwin’, which will provide decision-making support, retro-commissioning, and data-driven performance optimization for non-residential existing buildings. The proposed solution will utilize building operational data, employing machine learning and artificial intelligence techniques to develop scalable data-driven models of building energy. Additionally, clamp-on IoT sensors will be used for data collection, enabling a fully automated and flexible solution. By utilizing DanRETwin, building owners will enjoy higher energy efficiency and improved comfort in their retrofitted buildings; facility managers will have an advanced monitoring solution that enables systematic retro-commissioning of their newly retrofitted buildings, eliminating faults and reducing losses; consultants will have a potential solution to retrofit, enhance, and optimize their clients’ building performance, allowing them to make informed, data-driven decisions and interventions; and city planners will have an effective, scalable, and adaptable tool to expand retrofit efforts and evaluate various scenarios. Full article

The Energy Efficiency Directive (EED, Directive 2012/27/EU) has made mandatory the installation of individual metering systems in the case of buildings with centralized heating/cooling and hot water sources (multi-apartment and multi-purpose buildings), provided it is economically and technically feasible. Individual metering of heating/cooling systems is mainly based on thermal energy meters (TEM), which are widely used for direct metering in heating applications. On the other hand, direct metering of energy consumption in cooling systems still represents a challenge, given the different types of cooling units and the lack of regulations from the technical and legal points of view. In this context, this paper briefly overviews the available centralized cooling systems and the possible solutions for metering and sub-metering, which depend on the specific application. Vapour Compression Refrigeration (VCR) systems are spreading worldwide for air conditioning applications. Particular attention has been paid to the direct metering of cooling energy and specifically to refrigerant flow rate measurement, which represents a critical issue because of the small-diameter pipes and the different thermodynamic properties of the fluid used. Thus, an experimental campaign has been developed and carried out in order to compare a clamp-on ultrasonic flowmeter with a more accurate Coriolis one in a direct expansion (DE) system. The experimental tests have been performed at two different temperature conditions, showing a relative error in the mass flow rate measurements within ±10%. Full article

The aim of this work is to experimentally determine and evaluate the value of the correction factor for ultrasonic flow meters in order to improve their accuracy. This article concerns flow velocity measurement with the use of an ultrasonic flow meter in the area of disturbed flow behind the distorting element. Clamp-on ultrasonic flow meters are popular among measurement technologies due to their high accuracy and easy, non-invasive installation, because the sensors are mounted directly on the outer surface of the pipe. In industrial applications, installation space is usually limited and, therefore, flow meters frequently have to be mounted directly behind flow disturbances. In such cases, it is necessary to determine the value of the correction factor. The disturbing element was a knife gate valve, a valve often used in flow installations. Water flow velocity tests were performed using an ultrasonic flow meter with clamp-on sensors on the pipeline. The research was performed in 2 series of measurements with different Reynolds numbers of 35,000 and 70,000, which correspond to a velocity of approximately 0.9 m/s and 1.8 m/s. The tests were carried out at different distances from the source of interference, within the range of 3–15 DN (pipe nominal diameter). The position of the sensors at successive measurement points on the circuit of the pipeline was changed by 30 degrees. Flow velocity measurements were carried out for two different levels of the valve’s closure: 1/3 and 1/2 of the valve’s height. For the collected velocity values at single measurement points, the values of the correction coefficient, K, were determined. The results of the tests and calculations prove that compensation error of measurement performed behind the disturbance without keeping the required straight sections of the pipeline is possible by using the factor K*. The analysis of the results made it possible to identify the optimal measuring point at a distance from the knife gate valve as being smaller than specified in the standards and recommendations. Full article

Electrification of the field of transport is one of the key elements needed to reach the targets of greenhouse gas emissions reduction and carbon neutrality planned by the European Green Deal. In the railway sector, the hybrid powertrain solution (diesel–electric) is emerging, especially for non-electrified lines. Electric components, especially battery power systems, need an efficient thermal management system that guarantees the batteries will work within specific temperature ranges and a thermal uniformity between the modules. Therefore, a hydronic balancing needs to be realized between the parallel branches that supply the battery modules, which is often realized by introducing pressure losses in the system. In this paper, a thermal management system for battery modules (BTMS) of a hybrid train has been studied experimentally, to analyze the flow rates in each branch and the pressure losses. Since many branches of this system are built inside the battery box of the hybrid train, flow rate measurements have been conducted by means of an ultrasonic clamp-on flow sensor because of its minimal invasiveness and its ability to be quickly installed without modifying the system layout. Experimental data of flow rate and pressure drop have then been used to validate a lumped parameter model of the system, realized in the Simcenter AMESim^® environment. This tool has then been used to find the hydronic balancing condition among all the battery modules; two solutions have been proposed, and a comparison in terms of overall power saved due to the reduction in pressure losses has been performed. Full article

Ultrasonic flow meters (UFMs) based on transducer arrays offer several advantages. With electronic beam steering, it is possible to tune the steering angle of the beam for optimal signal-tonoise ratio (SNR) upon reception. Moreover, multiple beams can be generated to propagate through different travel paths, covering a wider section of the flow profile. Furthermore, in a clamp-on configuration, UFMs based on transducer arrays can perform self-calibration. In this manner, userinput is minimized and measurement repeatability is increased. In practice, transducer array elements may break down. This could happen due to aging, exposure to rough environments, and/or rough mechanical contact. As a consequence of inactive array elements, the measured transit time difference contains two offsets. One offset originates from non-uniform spatial sampling of the generated wavefield. Another offset originates from the ill-defined beam propagating through a travel path different from the intended one. In this paper, an algorithm is proposed that corrects for both of these offsets. The algorithm also performs a filtering operation in the frequency-wavenumber domain of all spurious (i.e., flow-insensitive) wave modes. The advantage of implementing the proposed algorithm is demonstrated on simulations and measurements, showing improved accuracy and precision of the transit time differences compared to the values obtained when the algorithm is not applied. The proposed algorithm can be implemented in both in-line and clamp-on configuration of UFMs based on transducer arrays. Full article

Ultrasonic clamp-on meters have become an established technology for non-invasive flow measurements. Under disturbed flow conditions, their measurement values must be adjusted with corresponding fluid mechanical calibration factors. Due to the variety of flow disturbances and installation positions, the experimental determination of these factors often needs to be complemented by computational fluid dynamics (CFD) simulations. From a metrological perspective, substituting experiments with simulation results raises the question of how confidence in a so-called virtual measurement can be ensured. While there are well-established methods to estimate errors in CFD predictions in general, strategies to meet metrological requirements for CFD-based virtual meters have yet to be developed. In this paper, a framework for assessing the overall uncertainty of a virtual flow meter is proposed. In analogy to the evaluation of measurement uncertainty, the approach is based on the utilization of an expanded simulation uncertainty representing the entirety of the computational domain. The study was conducted using the example of an ultrasonic clamp-on meter downstream of a double bend out-of-plane. Nevertheless, the proposed method applies to other flow disturbances and different types of virtual meters. The comparison between laboratory experiments and simulation results with different turbulence modeling approaches demonstrates a clear superiority of hybrid RANS-LES models over the industry standard RANS. With an expanded simulation uncertainty of 1.44 × 10⁻², the virtual measurement obtained with a hybrid model allows for a continuous determination of calibration factors applicable to the relevant mounting positions of a real meter at a satisfactory level of confidence. Full article

Clamp-on ultrasonic flow meters (UFMs) are installed on the outside of the pipe wall. Typically, they consist of two single-element transducers mounted on angled wedges, which are acoustically coupled to the pipe wall. Before flow metering, the transducers are placed at the correct axial position by manually moving one transducer along the pipe wall until the maximum amplitude of the relevant acoustic pulse is obtained. This process is time-consuming and operator-dependent. Next to this, at least five parameters of the pipe and the liquid need to be provided manually to compute the flow speed. In this work, a method is proposed to obtain the five parameters of the pipe and the liquid required to compute the flow speed. The method consists of obtaining the optimal angles for different wave travel paths by varying the steering angle of the emitted acoustic beam systematically. Based on these optimal angles, a system of equations is built and solved to extract the desired parameters. The proposed method was tested experimentally with a custom-made clamp-on UFM consisting of two linear arrays placed on a water-filled stainless steel pipe. The obtained parameters of the pipe and the liquid correspond very well with the expected (nominal) values. Furthermore, the performed experiment also demonstrates that a clamp-on UFM based on transducer arrays can achieve self-alignment without the need to manually move the transducers. Full article

The presented review gives reliable information about the currently used measurement instrumentation in parabolic trough fields and recent monitoring approaches. The usually built-in measurement equipment in the solar field, clamp-on systems for flexible measurements of temperature and flow, solar irradiance measurements, standard meteorological equipment, laboratory devices for heat transfer fluid analyses and instruments related to the tracking of solar collector assemblies are presented in detail. The measurement systems are reported with their measurement uncertainty, approximate costs and usual installation location for the built-in instrumentation. Specific findings related to the installation and operation of the measurement devices are presented. The usually installed instrumentation delivers a lot of measurements all over the field at the expense of measurement accuracy, compared to special test facility equipment. Recently introduced measurement approaches can improve the standard instrumentation in terms of accuracy, frequency, spatial distribution or can even extend the amount of measurands. The information about available measurands is the basis for future operation and maintenance solutions based on data-driven approaches. Full article

The subject matter of the article concerns velocities/flow rate measurements in the area of disturbed flows-behind the 90° bend. They were conducted by means of an ultrasonic flowmeter with clamp-on sensors on pipeline, for water and two different Reynolds numbers of 70,000 and 100,000, corresponding to two velocities of approximately 1.42 m/s and 2.04 m/s. The tests were carried out at 12 distances from the disturbance. Sensors on the circumference of the pipeline were mounted 30° each. The correction factor values were calculated for the given measurement geometry. The measurements have shown that the values of this coefficient are always greater than 1, which means that the ultrasonic flow meter understates the speed values. They also showed that already at a distance of 8 nominal diameters from the disturbance, the correction factor does not exceed 1.02, so the measurement errors are within the maximum permissible error (MPE) of a typical ultrasonic flow meter. For distances less than eight nominal diameters from the disturbance, not taking the correction factor value into the account can lead to systematic errors of up to 10.8%. Studies have also proved that in each measurement plane behind the disturbance there are two mounting angles for the ultrasonic sensors, 60° and 240° respectively, for which the correction factor values are minimal. Additionally, using the laser Doppler anemometry (LDA) method, velocity solids were determined at individual distances from the disturbance, and the projections of velocity blocks on the appropriate plane represented velocity profiles and indicated the distances from the disturbance at which these profiles stabilise. Full article

The monitoring of liquid-filled tubes with respect to the formation of soft deposition layers such as biofilms on the inner walls calls for non-invasive and long-term stable sensors, which can be attached to existing pipe structures. For this task a method is developed, which uses an ultrasonic clamp-on device. This method is based on the impact of such deposition layers on the propagation of circumferential guided waves on the pipe wall. Such waves are partly converted into longitudinal compressional waves in the liquid, which are back-converted to guided waves in a circular cross section of the pipe. Validating this approach, laboratory experiments with gelatin deposition layers on steel tubes exhibited a distinguishable sensitivity of both wave branches with respect to the thickness of such layers. This allows the monitoring of the layer growth. Full article