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241 Results Found

  • Article
  • Open Access
2 Citations
1,636 Views
17 Pages

Comparative Study on the Microstructure and Simulation of High-Speed and Conventional Fe-Based Laser-Cladding Coatings

  • Chuan Guo,
  • Shouwen Ding,
  • Xiaoqiang Xue,
  • Mingzhong Li,
  • Jingwang Yan,
  • Shubin Wang,
  • Dandan Wang,
  • Xiaotong Zhang,
  • Shuisheng Chen and
  • Shirui Guo
  • + 2 authors

6 June 2025

High-speed and conventional laser cladding technologies were used to prepare Fe-based alloy cladding layers on the surface of 45 steel, compare and analyze the microstructure, microhardness, and phase structure of the two cladding layers, and study a...

  • Article
  • Open Access
9 Citations
2,953 Views
17 Pages

In this paper, Fe-based and Co-based alloy powders were chosen to perform laser cladding on wheel materials through conventional laser cladding (CLC) and ultra-high-speed laser cladding (UHSLC) processes, respectively. The microstructures, element di...

  • Article
  • Open Access
4 Citations
1,147 Views
15 Pages

27 September 2024

Improving the wear resistance and corrosion resistance of 60Si2Mn steel is an important issue in agricultural machinery. A Rockit 606 coating layer may exhibit excellent performance in wear resistance and corrosion resistance. However, there are very...

  • Article
  • Open Access
4 Citations
6,170 Views
14 Pages

11 November 2022

The strategic issue faced by the Ministry of Public Works and Housing, Republic of Indonesia (PUPR) is the large housing backlog, especially in the urban areas. Low-income communities earning less than 2 USD/day are found as the most vulnerable to la...

  • Article
  • Open Access
1,205 Views
18 Pages

12 October 2025

High-speed laser cladding technology is an innovative process that reduces costs and enhances coating quality. In this study, CoCrMo wear-resistant coatings were fabricated on a 40Cr steel substrate using high-speed laser cladding technology and comp...

  • Article
  • Open Access
8 Citations
2,247 Views
20 Pages

20 October 2023

Due to the rapid advancement in processing efficiency, high-speed laser cladding has demonstrated significant potential in the repair and protection of various substrates. In this study, we established a comprehensive evaluation model for the coating...

  • Article
  • Open Access
9 Citations
3,142 Views
15 Pages

With the aim to improve cladding coating quality and prevent cracking, this paper established an extreme high-speed laser cladding thermo-mechanical coupling simulation model to study the evolution of the temperature field and the residual stress dis...

  • Article
  • Open Access
12 Citations
2,369 Views
15 Pages

8 March 2024

The initial melting quality of a high-speed laser cladding layer has an important impact on its post-treatment and practical application. In this study, based on the repair of hydraulic support columns of coal mining machines, the influence of high-s...

  • Article
  • Open Access
3 Citations
1,880 Views
12 Pages

15 May 2024

Friction stir processing (FSP) is a solid-state treating method to enhance the mechanical properties of materials by altering their microstructure. In this study, FSP was applied to the AZ91 magnesium alloy cladding layer prepared using cold metal tr...

  • Article
  • Open Access
227 Views
20 Pages

30 January 2026

To study the forming, microstructures, and mechanical properties of high-speed laser cladding thin-walled tube, 1Cr17Ni2 powder was used to perform high-speed laser cladding on a 1Cr17Ni5 stainless steel tube with a thickness of 1 mm. The effects of...

  • Article
  • Open Access
69 Citations
5,577 Views
15 Pages

24 March 2020

FeCoCrNi-Mo high entropy alloy/diamond composite coatings were successfully prepared by high speed laser cladding. A high scanning speed was adopted (>30 mm/s), and the effects of laser power, scanning speed, and diamond content on the microstruct...

  • Article
  • Open Access
18 Citations
2,814 Views
12 Pages

6 July 2023

High-speed laser cladding was introduced to prepare a CoCrFeNiMo high-entropy alloy (HEA) coating. The microstructure, composition distribution, micromechanical properties, and corrosion resistance of the CoCrFeNiMo coating were characterized. As a r...

  • Article
  • Open Access
13 Citations
3,680 Views
16 Pages

Effect of High-Speed Powder Feeding on Microstructure and Tribological Properties of Fe-Based Coatings by Laser Cladding

  • Qiang Wang,
  • Runling Qian,
  • Ju Yang,
  • Wenjuan Niu,
  • Liucheng Zhou,
  • Xinlei Pan and
  • Chengming Su

26 November 2021

In order to improve the wear resistance of 27SiMn steel substrate, Fe-based alloy coatings were prepared by laser cladding technology in the present study. In comparison to the conventional gravity powder feeding (GF) process, high-speed powder feedi...

  • Article
  • Open Access
34 Citations
4,709 Views
14 Pages

30 June 2020

Laser modification techniques have been widely adopted in the field of surface engineering. Among these modified techniques, ultra-high-speed laser cladding is trending most nowadays to fabricate wear-resistant surfaces. The main purpose of this rese...

  • Article
  • Open Access
886 Views
16 Pages

4 August 2025

The authors of this paper investigated the process parameters of high-speed laser cladding of TC4/AISI431 composite coatings on the surface of C45 steel, choosing laser power, scanning speed, and TC4 addition as the experimental factors, and porosity...

  • Article
  • Open Access
6 Citations
1,989 Views
12 Pages

29 February 2024

The hardness and wear resistance of the surface of TC4 titanium alloy, which is widely used in aerospace and other fields, need to be improved urgently. Considering the economy, environmental friendliness, and high efficiency, Si-reinforced Ti-based...

  • Article
  • Open Access
18 Citations
2,570 Views
15 Pages

5 August 2023

To repair or improve the performance of H13 hot working molds through the additive manufacturing process, IN 718 was coated on H13 die steel by high-speed laser cladding followed by an ultrasonic surface rolling process (USRP). The mechanism of ultra...

  • Article
  • Open Access
3 Citations
1,036 Views
17 Pages

16 April 2025

Zr-4 alloy tubes, as the primary cladding material in nuclear reactor cores, face the critical challenge of oxidative attack in 1200 °C steam environments. To address this issue, high-temperature oxidation-resistant coatings fabricated via extrem...

  • Article
  • Open Access
720 Views
16 Pages

20 June 2025

Cu-5wt%TiC coatings were fabricated by high-speed laser cladding on the 7075 aluminum alloy substrate using various scanning speeds to improve its current-carrying wear resistance. The effects of scanning speed on the microstructure, phase, hardness,...

  • Article
  • Open Access
18 Citations
5,062 Views
14 Pages

28 May 2018

In the present study, a new electroslag cladding method by using of the advanced current supplying mold technology was used for manufacturing the high speed steel (HSS)/ductile cast iron (DCI) composite roll. The graphite morphology, matrix microstru...

  • Article
  • Open Access
4 Citations
3,081 Views
23 Pages

16 March 2023

This work aims to develop a novel method for on-line monitoring of coating quality during the Extreme High-speed Laser Cladding (EHLA) process. JG-11 coating was prepared by EHLA, and microstructure, microhardness, corrosion performance, and scratch...

  • Communication
  • Open Access
1 Citations
1,676 Views
9 Pages

Oxidation Behavior of Lightweight Al0.2CrNbTiV High Entropy Alloy Coating Deposited by High-Speed Laser Cladding

  • Tianhui Chen,
  • Zhijiang Bi,
  • Ji Zhou,
  • Ruohui Shuai,
  • Zhihai Cai,
  • Liyan Lou,
  • Haidou Wang and
  • Zhiguo Xing

1 September 2024

High-temperature oxidation resistance is the major influence on the high-temperature service stability of refractory high entropy alloys. The oxidation behavior of lightweight Al0.2CrNbTiV refractory high entropy alloy coatings with different dilutio...

  • Article
  • Open Access
2 Citations
1,314 Views
16 Pages

9 June 2025

In response to the performance requirements of ship conductive rings in the coupled environment of high salt spray, high humidity, and mechanical wear in the ocean, a Cu-TiC composite coating was prepared on the surface of 7075 aluminum alloy by usin...

  • Article
  • Open Access
1 Citations
1,695 Views
9 Pages

27 October 2022

This study investigated the microstructural and compositional behavior of Fe-Cr-Si clads produced in stainless steel (STS) 316 L with a decreased laser traverse speed using directed energy deposition (DED). The substrate of all specimens was mostly c...

  • Article
  • Open Access
44 Citations
4,221 Views
17 Pages

15 September 2022

In this study, ultra-high-speed laser cladding (UHSLC) and traditional low-speed laser cladding (LSLC) were employed to prepare high-quality Inconel625 coatings on 27SiMn substrates. UHSLC has cladding speeds of 30 m/min, which are 15 times faster th...

  • Article
  • Open Access
23 Citations
5,518 Views
21 Pages

9 August 2021

Laser-based Directed Energy Deposition (DED-LB) represents a production method of growing importance for cladding and additive manufacturing through the use of metal powders. Yet, most studies utilize substrate materials with thicknesses of multiple...

  • Article
  • Open Access
13 Citations
2,351 Views
18 Pages

Comparison of Fe30Co20Cr20Ni20Mo3.5 High Entropy Alloy Coatings Prepared Using Plasma Cladding, High-Speed Laser Cladding, and Deep Laser Cladding

  • Mengzhao Li,
  • Chao Li,
  • Bingyuan Li,
  • Yicheng Zhou,
  • Long Huang,
  • Ang Cai,
  • Chang Cui,
  • Senao Gao,
  • Guodong Zhang and
  • Bing Yang

24 October 2023

Three kinds of Fe30Ni20Co20Cr20Mo3.5 high entropy alloy (HEA) coatings were prepared on the surface of a Q235 steel plate using plasma cladding and laser cladding. The microstructure, crystal structure, element distribution, microhardness, wear resis...

  • Article
  • Open Access
5 Citations
2,487 Views
13 Pages

Study on Microstructure and Properties of AlCoCrFeNi High-Entropy Alloys by Extreme High-Speed Laser Cladding

  • Zheng Chen,
  • Zhenghua Guo,
  • Yida Zeng,
  • Zhiyong Li,
  • Yan Wang,
  • Guangping Wang and
  • Yu Hu

2 November 2024

AlCoCrFeNi HEA powders were cladded onto AISI 1045 steel using EHLA and CLA, respectively. The phase composition, microstructure, micro/nanohardness, and corrosion resistance of the two coatings were compared and analyzed. The results show that the p...

  • Article
  • Open Access
7 Citations
3,314 Views
15 Pages

30 June 2020

To improve the cutting performance, the red hardness and wear resistance of M2 high-speed steel, as well as expand the application field, in this work, a coating was fabricated via plasma cladding on M2 high-speed steel using Ni, Cr and Cu alloy elem...

  • Article
  • Open Access
153 Views
21 Pages

Tribological Performance of High-Speed Laser-Cladded cBN Reinforced Composite Coatings: The Influence of Ag Additions

  • Jian Huang,
  • Zhijiang Bi,
  • Jia Yang,
  • Ting Xiang,
  • Yi Liu,
  • Zhihai Cai,
  • Zhiguo Xing,
  • Liyan Lou,
  • Haidou Wang and
  • Chengxin Li

4 February 2026

cBN-reinforced particle Ti-based composite coatings were deposited by high-speed laser cladding technology to enhance the wear resistance of Ti alloy. In this work, the influence of Ag addition on the microstructure and tribological behavior was syst...

  • Article
  • Open Access
872 Views
22 Pages

31 August 2025

High-entropy alloys (HEAs) exhibit superior properties for extreme environments, yet the effects of laser scanning speed on the microstructure and performance of laser-clad NiAlNbTiV HEA coatings remain unclear. This study systematically investigates...

  • Article
  • Open Access
362 Views
18 Pages

Effect of Scanning Speed on the Microstructure and Properties of Co-Cu-Ti Coatings by Laser Cladding

  • Binglin Zhang,
  • Yang Zhang,
  • Hao Zhang,
  • Guangliang Hu and
  • Haicheng Yu

13 December 2025

Co-Cu-Ti composite coatings were fabricated on Ti6Al4V substrates by laser cladding. The Criteria Importance Through Intercriteria Correlation–Technique for Order Preference by Similarity to Ideal Solution methodology was employed to determine...

  • Article
  • Open Access
14 Citations
3,132 Views
23 Pages

Microstructural Evolution, Hardness and Wear Resistance of WC-Co-Ni Composite Coatings Fabricated by Laser Cladding

  • Gibeom Kim,
  • Yong-Chan Kim,
  • Jae-Eock Cho,
  • Chang-Hee Yim,
  • Deok-Su Yun,
  • Tae-Gyu Lee,
  • Nam-Kyu Park,
  • Rae-Hyung Chung and
  • Dae-Geun Hong

30 April 2024

This study investigated how process parameters of laser cladding affect the microstructure and mechanical properties of WC-12Co composite coating for use as a protective layer of continuous caster rolls. WC-Co powders, WC-Ni powders, and Ni-Cr alloy...

  • Feature Paper
  • Article
  • Open Access
8 Citations
4,254 Views
18 Pages

15 December 2021

Ferritic stainless steels are prone to localized corrosion phenomena such as pitting corrosion or intergranular corrosion, in particular when jointed by fusion welding processes. State-of-the-art techniques to avoid intergranular corrosion mainly con...

  • Article
  • Open Access
11 Citations
3,202 Views
17 Pages

4 January 2024

In this paper, Ni60/WC wear-resistant coatings have been created on the Ti6Al4V substrate surface using a pre-layered powder laser cladding method by deploying various scanning speeds of 8, 10, 12, and 14 mm/s. The coatings are characterized through...

  • Article
  • Open Access
5 Citations
2,375 Views
13 Pages

A Novel Superhard, Wear-Resistant, and Highly Conductive Cu-MoSi2 Coating Fabricated by High-Speed Laser Cladding Technique

  • Yanmiao Li,
  • Xiaojun Zhao,
  • Pengyuan Zhai,
  • Pengyu Fan,
  • Jiahui Xu,
  • Yuefan Xu,
  • Zengkai Yu,
  • Muyang Li,
  • Yongtong Zhang and
  • Lairong Xiao
  • + 3 authors

20 December 2023

The pursuit of an advanced functional coating that simultaneously combines high hardness, wear resistance, and superior electrical conductivity has remained an elusive goal in the field of copper alloy surface enhancement. Traditional solid solution...

  • Article
  • Open Access
3 Citations
2,094 Views
14 Pages

29 May 2024

Laser cladding technology is an effective surface modification technique. In order to prepare coating with excellent properties on the surface of the cold heading die punch, stellite-6 cladding coating with different proportions of Y2O3 was prepared...

  • Article
  • Open Access
33 Citations
2,855 Views
14 Pages

22 February 2022

To improve the surface corrosion resistance of ductile iron, Ni-based alloy coatings were prepared using a high-speed laser cladding technology with different levels of laser power. The microstructure, phases, and corrosion properties of the coatings...

  • Article
  • Open Access
723 Views
12 Pages

Effect of Scanning Speed on Microstructure and Properties of Ni/B4C/TiC Coating

  • Yan Tong,
  • Bo Cui,
  • Yu Liu,
  • You Lv,
  • Qimeng Liu and
  • Dongdong Zhang

9 August 2025

Ni/B4C/TiC coating was prepared using laser cladding technology with 45 steel as substrate material. The effects of different scanning speeds on phase composition, microstructure, microhardness, and tribological properties were investigated. It was f...

  • Article
  • Open Access
2 Citations
2,139 Views
16 Pages

18 December 2023

In this study, homogeneous (Ti, Nb)(C, B)/IN625 composite coatings with almost defect-free microstructures were successfully prepared on a 42CrMo steel substrate by coupling ultra-high-speed laser cladding (USLC) with the direct reaction synthesis (D...

  • Article
  • Open Access
47 Citations
4,584 Views
15 Pages

18 April 2019

Fe-based amorphous alloys with excellent mechanical properties are suitable for preparing wear resistant coatings by laser cladding. In this study, a novel Fe-based amorphous coating was prepared by laser cladding on 3Cr13 stainless steel substrates....

  • Article
  • Open Access
13 Citations
5,378 Views
17 Pages

Comparative Study of HVOF Cr3C2–NiCr Coating with Different Bonding Layer on the Interactive Behavior of Fatigue and Corrosion

  • Bing He,
  • Lijie Zhang,
  • Xiao Yun,
  • Jing Wang,
  • Guangzhi Zhou,
  • Zhikai Chen and
  • Xiaoming Yuan

24 February 2022

In order to improve material service life under a fatigue and corrosion coupling environment, a high-velocity oxygen fuel (HVOF) Cr3C2–NiCr coating with a bonding layer was prepared. The objective was to obtain the optimum bonding layer for the...

  • Article
  • Open Access
1,460 Views
17 Pages

24 April 2025

A solid/liquid continuous composite casting technology was developed to produce brass-clad copper stranded wire billets efficiently with continuous casting speeds ranging from 200 mm/min to 1000 mm/min. As the casting speed increased, the microstruct...

  • Article
  • Open Access
958 Views
14 Pages

To enhance the wear resistance of laser-clad coatings, this study investigates the underlying modulation mechanisms of scanning speed on the microstructure and properties of TiC-TiB2-reinforced 316L stainless steel composite coatings. TiC/TiB2 partic...

  • Article
  • Open Access
434 Views
17 Pages

Corrosion of Carbon Steel and Extra High-Speed Laser Application Clad Materials in Superheated H2O Containing CO2 and H2S

  • Andri Isak Thorhallsson,
  • Erlend Oddvin Straume,
  • Tomaso Maccio,
  • Erfan Abedi Esfahani,
  • Helen Osk Haraldsdottir,
  • Lilja Tryggvadottir and
  • Sigrun Nanna Karlsdottir

Currently, there are several deep drill geothermal projects that aim to discharge superheated or supercritical geothermal fluid for sustainable power production. In geothermal power utilisation, the well casing steel and surface equipment is suscepti...

  • Article
  • Open Access
8 Citations
3,312 Views
23 Pages

Laser material deposition (LMD) is a widely used coating process in industry. However, to increase its economic appeal, higher process speeds are required. The solution to this challenge is an innovative modification known as extreme high-speed laser...

  • Article
  • Open Access
7 Citations
2,975 Views
17 Pages

26 March 2021

A quenching experiment is performed to investigate the heat transfer characteristics and cooling performance of CrAl-coated Zircaloy (Zr) cladding in a water flow. The CrAl-coated Zr cladding is one of the accident tolerant fuels for light water reac...

  • Article
  • Open Access
17 Citations
3,955 Views
16 Pages

Investigation of Geometric Characteristics in Curved Surface Laser Cladding with Curve Path

  • Guofu Lian,
  • Hao Zhang,
  • Yang Zhang,
  • Xu Huang,
  • Changrong Chen and
  • Jibin Jiang

29 August 2019

Laser cladding on curved surfaces is essential in industrial applications for restoration and remanufacturing of high-value parts. This study investigated the influence of different factors on clad width, clad height, and dilution rate in curved surf...

  • Article
  • Open Access
10 Citations
3,969 Views
19 Pages

11 May 2020

Surface cladding and coatings are commonly used to protect structures against corrosion in corrosive environments. In this paper, electrochemical properties of friction stir diffusion cladded ASTM A516-70 with corrosion-resistant aluminum alloy grade...

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