Search Results (11)

In recent years, the increasing frequency of building fires has highlighted the limitations of traditional polymeric materials due to their inadequate fireproof performance. Ceramifiable polymer composites have emerged as a promising alternative by incorporating ceramic-forming fillers that create rigid ceramic-like structures through high-temperature eutectic reactions, offering exceptional thermal insulation and fireproof properties. These composites maintain structural integrity under fire exposure through sufficient mechanical strength retention. The effects of several ceramifiable inorganic fillers (CIFs) on the properties of polydimethylsiloxane (PDMS) foams were systematically investigated in this study. The research demonstrated that fillers with better matrix compatibility significantly enhance the foaming quality, mechanical performance, and fireproof capabilities. Notably, the CaCO₃-filled PDMS foam composite (CPF-Ca) demonstrates exceptional foaming characteristics with 84% porosity and a remarkably low density of 0.36 g/cm³. The material achieves tensile and compressive strengths of 0.22 MPa and 0.84 MPa, representing 22% and 127% enhancements, respectively, compared to pure PDMS foam (PPF). Regarding the ceramic conversion capability, the sintered residue of CPF-Ca maintains a compressive strength of 4.39 MPa under high-temperature conditions. This composite material exhibited superior fireproof performance, successfully withstanding a butane torch for 300 s without penetration while maintaining a remarkably low backside temperature of merely 83.6 °C. Full article

The application of epoxy resins in high temperature and thermal protection fields is limited due to their low decomposition temperature and low carbon residual rate. In this paper, epoxy resin (EP)/quartz fiber (QF) ceramifiable composites were prepared using a prepreg-molding process. The thermal stability, phase change and mechanical properties after high-temperature static ablation and ceramization mechanism of EP/QF ceramifiable composites were investigated. The addition of glass frits and kaolinite ceramic filler dramatically increases the thermal stability of the composites, according to thermogravimetric (TG) studies. The composite has a maximum residual weight of 61.08%. The X-ray diffraction (XRD) results show that the mullite ceramic phase is generated, and a strong quartz diffraction peak appears at 1000 °C. The scanning electron microscope (SEM) and element distribution analyses reveal that the ceramic phase generated inside the material, when the temperature reaches 1000 °C, effectively fills the voids in composites. The composites have a bending strength of 175.37 MPa at room temperature and retain a maximum bending strength of 12.89 MPa after 1000 °C treatment. Full article

Ceramifiable silicone rubber (SR) composites with excellent self-supporting properties and ceramifiable properties were prepared by incorporating silicate glass frits (SGFs) and sodium tripolyphosphate (STPP) into the SR. Ceramic residues were obtained by firing ceramifiable SR composites at 700, 850, and 1000 °C for 30 min. The bending angles of the composites were tested for evaluating the self-supporting property. To evaluate the ceramifiable properties of the ceramifiable SR composite, flexural strength, water absorption, and bulk density of its residues were tested. It was found that the addition of STPP improved the shape stability and the self-supporting property of the composites at high temperatures. The flexural strength of the ceramic residue of the composite with STPP firing above 850 °C is more than 5 MPa. X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) analysis showed that the relative content of the crystalline phase was enhanced by about 25% due to the addition of STPP. Furthermore, a possible mechanism for the formation of the crystalline phase was proposed. Scanning elector microscope (SEM) and energy dispersive spectrometry (EDS) analysis demonstrated that with the temperature increase, the inter-infiltration between these melts became easier, which implies that the bulk density of the ceramic residue was improved. Full article

Silicone rubber (SR) exhibits unique flame-retardant and fireproof properties and can be ceramized at high temperatures to cover the surface of an object that needs fire protection. In this paper, the influence of low-melting-point frit content on the expandable performance of SR has been investigated, and a decrease in the ceramization temperature with an increase in the frit content has been observed. The sample began to expand at 850 °C, and an expansion of 157% and compressive strength of 1.99 MPa were attained at 950 °C. The increased frit content resulted in a larger liquid phase, which covered the surface of the matrix owing to surface tension. This made the escape of small-molecule gaseous substances generated by decomposition difficult: this resulted in the expansion of the SR matrix. The relationships between composite compositions and expansibility as well as the degree of ceramization were also explored through performance tests. It was found that the formation of eutectic substances between frits and the matrix resulted in a decrease in the temperature of ceramization, which in turn contributed to the formation of highly intumescent ceramifiable SR. Full article

Ceramifiable phenolic foam (GC-PF) with a low ceramization temperature has been prepared by incorporation of low melting point glass frits (LMG) containing B₂O₃ and Na₂O as main components into a phenolic resin matrix. Fourier transform infrared spectrometry, X-ray diffractometry, and scanning electron microscopy were used for assessment of the structure, phase composition, and morphology of GC-PF before and after combustion analysis, respectively. A glassy ceramic protective layer is formed when GC-PF is exposed to flame or a high temperature environment. The presence of LMG not only reduces the level of defects in the phenolic foam cell wall (gas escape pore), but also promotes the generation of a glassy ceramic protective layer that could inhibit heat feedback from the combustion zone and reduce the rate of formation of volatile fuel fragments. Thermogravimetric analysis and differential scanning calorimetry were used to establish that GC-PF exhibits excellent thermal stability. Limiting oxygen index (LOI) determination suggests that GC-PF displays good flame retardancy. The LOI of GC-PF was as high as 45.6%, and the char residue at 900 °C was six times greater than that for ordinary phenolic foam (O-PF). The area of the raw material matrix of GC-PF after combustion for 60 s was about 1.7 times larger than that for O-PF. A possible mode of formation of glassy ceramics has been proposed. Full article

Ceramifiable ethylene propylene diene monomer (EPDM) composites with fiber network structures were prepared by using aramid fiber (AF), ammonium polyphosphate (APP), and silicate glass frits (SGF). The effect of AF on the curing characteristic of the ceramifiable EPDM composites was studied. The morphology of AF in the composites system was observed by optical microscopy (OM) and scanning electron microscope (SEM). The effects of the observed AF network structures on the solvent resistance, mechanical properties, ablative resistance, self-supporting property, and ceramifiable properties of the composites were investigated. Results suggested that the existence of the AF network structure improved the vulcanization properties, solvent resistance, thermal stability, and ablative resistance of the EPDM composites. An excellent self-supporting property of the EPDM composites was obtained by combining the formation of the AF network and the formation of crystalline phases at higher temperature (above 600 °C). The thermal shrinkage performance of AF and the increased thermal stability of the EPDM composites improved the ceramifiable properties of the EPDM composites. Full article

With the rapid development of thermal protection systems for the aerospace industry and power electronics, polyarylacetylene (PAA) resin plays an important role because of its good mechanical properties, high glass transition temperature (T_g), low water absorption, high char yield (Y_c), and the fact that there is no byproduct released in the curing process. In order to further improve the thermal property of PAA based FRP for the thermal protection field, the introduction of a zirconium element into arylacetylene is promising. In this paper, zirconium modified arylacetylene (ZAA) resin was prepared by two-step synthesis. The FTIR analysis characterized its molecular structure and confirmed the products. The viscosity of ZAA was about 6.5 Pa·s when the temperature was above 120 °C. The DSC analysis showed that the ZAA had a low curing temperature, and its apparent activation energy was 103.86 kJ/mol in the Kissinger method and 106.46 kJ/mol in the Ozawa method. The dielectric constant at 1 MHz of poly(zirconium modified arylacetylene) (PZAA) was 3.4. The TG analysis showed that the temperatures of a weight loss of 5% (T_d5) and char yield (Y_c) at 800 °C of PZAA were 407.5 °C and 61.4%, respectively. The XRD results showed the presence of SiO₂ and ZrO₂ in the PZAA residue after ablation. The XRF results showed that the contents of SiO₂ and ZrO₂ in PZAA residual after ablation were, respectively, 15.3% and 12.4%. The SEM showed that the surface of PZAA after ablation had been covered with a dense and rigid ceramic phase composed of ZrO₂ and SiO₂. Therefore, the introduction of Zr into arylacetylene greatly improved the densification of the surface after ablation, and improved the heat resistant property. Full article

Ceramifiable silicone rubber composites play important roles in the field of thermal protection systems (TPS) for rocket motor cases due to their advantages. Ceramifiable silicone rubber composites filled with different contents of ZrSi₂ were prepared in this paper. The fffects of ZrSi₂ on the vulcanization, mechanical and ablation resistance properties of the composites were also investigated. The results showed that the introduction of ZrSi₂ decreased the vulcanization time of silicone rubber. FTIR spectra showed that ZrSi₂ did not participate in reactions of the functional groups of silicone rubber. With the increasing content of ZrSi₂, the tensile strength increased first and then decreased. The elongation at break decreased and the permanent deformation increased gradually. The thermal conductivity of the composite increased from 0.553 W/(m·K) to 0.694 W/(m·K) as the content of the ZrSi₂ increased from 0 to 40 phr. In addition, the thermal conductivity of the composite decreased with the increase of temperature. Moreover, thermal analysis showed that the addition of ZrSi₂ increased the initial decomposition temperature of the composite, but had little effect on the peak decomposition temperature in nitrogen. However, the thermal decomposition temperature of the composite in air was lower than that in nitrogen. The addition of ZrSi₂ decreased the linear and mass ablation rate, which improved the ablative resistance of the composite. With the ZrSi₂ content of 30 phr, the linear and mass ablation rate were 0.041 mm/s and 0.029 g/s, decreasing by 57.5% and 46.3% compared with the composite without ZrSi₂, respectively. Consequently, the ceramifiable silicone rubber composite filled with ZrSi₂ is very promising for TPS. Full article

The ceramifiable silicone rubber composite was prepared using hydrated zinc borate and kaolin as ceramifiable fillers. Effects of the hydrated zinc borate content and the combustion temperature on the properties of the ceramifiable silicone rubber composite were investigated. Thermal decomposition and ceramifying processes of the composite in a muffle furnace under air were also studied. The results showed that the density and the hardness of the composites increased as the content of the hydrated zinc borate increased from 0 to 30 phr. The tensile strength and elongation at break decreased. In addition, hydrated zinc borate decreased the decomposition temperature of the composite, whereas the residue weight under air atmosphere was increased. In the process of decomposition and oxidation of the ceramifiable silicone rubber composite in air, B₂O₃ was generated by the decomposition of zinc borate and participated in the formation of the residue network structure, which decreased the temperature of the ceramifying transition. The new phases, zinc aluminate (ZnO·Al₂O₃) and aluminum-rich mullite (9Al₂O₃·2SiO₂), appeared after high-temperature thermochemical reactions. Microscopy images revealed that different structures were formed at different temperatures. The network structure of the ceramic residue became increasingly compact, and the compressive strength increased from 0.31 to 1.82 MPa with the increase of temperature from 800 to 1400 °C, which had a better protective effect on heat transfer and mass loss. The weight loss and the linear shrinkage of the ceramic residue was 37.6% and 21.9%, respectively, with the 30 phr content of hydrated zinc borate. The bending strength was improved from 0.11 to 11.58 MPa, and the compressive strength also increased from 0.03 to 1.14 MPa. Full article

Ceramifiable flame-retardant ethylene-vinyl acetate (EVA) copolymer composites for wire and cable sheathing materials were prepared through melt compounding with ammonium polyphosphate (APP), aluminum hydroxide (ATH) and fluorophlogopite mica as the addition agents. The effects of ammonium polyphosphate, alumina trihydrate, and APP/ATH hybrid on the flame retardant, as well as on the thermal and ceramifiable properties of EVA composites, were investigated. The results demonstrated that the composites with the ratio of APP:ATH = 1:1 displayed the best flame retardancy and the greatest char residues among the various EVA composites. The tensile strength of the composites was 6.8 MPa, and the residue strength sintered at 1000 °C reached 5.2 MPa. The effect of sintering temperature on the ceramifiable properties, microstructures, and crystalline phases of the sintered specimen was subsequently investigated through X-ray diffraction, Fourier transform infrared, and scanning electron microscopy. The XRD and FTIR results demonstrated that the crystal structure of mica was disintegrated, while magnesium orthophosphate (Mg₃(PO₄)₂) was simultaneously produced at an elevated temperature, indicating that the ceramization of EVA composites had occurred. The SEM results demonstrated that a more continuous and compact microstructure was produced with the rise in the sintering temperature. This contributed to the flexural strength improvement of the ceramics. Full article

Ceramifiable styrene-butadiene (SBR)-based composites containing low-softening-point-temperature glassy frit promoting ceramification, precipitated silica, one of four thermally stable refractory fillers (halloysite, calcined kaolin, mica or wollastonite) and a sulfur-based curing system were prepared. Kinetics of vulcanization and basic mechanical properties were analyzed and added as Supplementary Materials. Combustibility of the composites was measured by means of cone calorimetry. Their thermal properties were analyzed by means of thermogravimetry and specific heat capacity determination. Activation energy of thermal decomposition was calculated using the Flynn-Wall-Ozawa method. Finally, compression strength of the composites after ceramification was measured and their micromorphology was studied by scanning electron microscopy. The addition of a ceramification-facilitating system resulted in the lowering of combustibility and significant improvement of the thermal stability of the composites. Moreover, the compression strength of the mineral structure formed after ceramification is considerably high. The most promising refractory fillers for SBR-based ceramifiable composites are mica and halloysite. Full article