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Search Results (2,337)

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23 pages, 10836 KiB  
Article
Potential Utilization of End-of-Life Vehicle Carpet Waste in Subfloor Mortars: Incorporation into Portland Cement Matrices
by Núbia dos Santos Coimbra, Ângela de Moura Ferreira Danilevicz, Daniel Tregnago Pagnussat and Thiago Gonçalves Fernandes
Materials 2025, 18(15), 3680; https://doi.org/10.3390/ma18153680 - 5 Aug 2025
Abstract
The growing need to improve the management of end-of-life vehicle (ELV) waste and mitigate its environmental impact is a global concern. One promising approach to enhancing the recyclability of these vehicles is leveraging synergies between the automotive and construction industries as part of [...] Read more.
The growing need to improve the management of end-of-life vehicle (ELV) waste and mitigate its environmental impact is a global concern. One promising approach to enhancing the recyclability of these vehicles is leveraging synergies between the automotive and construction industries as part of a circular economy strategy. In this context, ELV waste emerges as a valuable source of secondary raw materials, enabling the development of sustainable innovations that capitalize on its physical and mechanical properties. This paper aims to develop and evaluate construction industry composites incorporating waste from ELV carpets, with a focus on maintaining or enhancing performance compared to conventional materials. To achieve this, an experimental program was designed to assess cementitious composites, specifically subfloor mortars, incorporating automotive carpet waste (ACW). The results demonstrate that, beyond the physical and mechanical properties of the developed composites, the dynamic stiffness significantly improved across all tested waste incorporation levels. This finding highlights the potential of these composites as an alternative material for impact noise insulation in flooring systems. From an academic perspective, this research advances knowledge on the application of ACW in cement-based composites for construction. In terms of managerial contributions, two key market opportunities emerge: (1) the commercial exploitation of composites produced with ELV carpet waste and (2) the development of a network of environmental service providers to ensure a stable waste supply chain for innovative and sustainable products. Both strategies contribute to reducing landfill disposal and mitigating the environmental impact of ELV waste, reinforcing the principles of the circular economy. Full article
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25 pages, 3035 KiB  
Article
Physical, Mechanical, and Durability Behavior of Sustainable Mortars with Construction and Demolition Waste as Supplementary Cementitious Material
by Sandra Cunha, Kubilay Kaptan, Erwan Hardy and José Aguiar
Buildings 2025, 15(15), 2757; https://doi.org/10.3390/buildings15152757 - 5 Aug 2025
Abstract
The construction industry plays a major role in the consumption of natural resources and the generation of waste. Construction and demolition waste (CDW) is produced in substantial volumes globally and is widely available. Its accumulation poses serious challenges related to storage and disposal, [...] Read more.
The construction industry plays a major role in the consumption of natural resources and the generation of waste. Construction and demolition waste (CDW) is produced in substantial volumes globally and is widely available. Its accumulation poses serious challenges related to storage and disposal, highlighting the need for effective strategies to mitigate the associated environmental impacts of the sector. This investigation intends to evaluate the influence of mixed CDW on the physical, mechanical, and durability properties of mortars with CDW partially replacing Portland cement, and allow performance comparisons with mortars produced with fly ash, a commonly used supplementary binder in cement-based materials. Thus, three mortar formulations were developed (reference mortar, mortar with 25% CDW, and mortars with 25% fly ash) and several characterization tests were carried out on the CDW powder and the developed mortars. The work’s principal findings revealed that through mechanical grinding processes, it was possible to obtain a CDW powder suitable for cement replacement and with good indicators of pozzolanic activity. The physical properties of the mortars revealed a decrease of about 10% in water absorption by immersion, which resulted in improved performance regarding durability, especially with regard to the lower carbonation depth (−1.1 mm), and a decrease of 51% in the chloride diffusion coefficient, even compared to mortars incorporating fly ash. However, the mechanical performance of the mortars incorporating CDW was reduced (25% in terms of flexural strength and 58% in terms of compressive strength), but their practical applicability was never compromised and their mechanical performance proved to be superior to that of mortars incorporating fly ash. Full article
(This article belongs to the Special Issue Research on Sustainable Materials in Building and Construction)
21 pages, 2139 KiB  
Article
Reclaimed Municipal Wastewater Sand as a Viable Aggregate in Cement Mortars: Alkaline Treatment, Performance, Assessment, and Circular Construction Applications
by Beata Łaźniewska-Piekarczyk and Monika Jolanta Czop
Processes 2025, 13(8), 2463; https://doi.org/10.3390/pr13082463 - 4 Aug 2025
Abstract
This study evaluates the potential use of reclaimed sand from municipal wastewater treatment plants (WWTP), categorized as waste under code 19 08 02, as a full substitute for natural sand in cement mortars. The sand was subjected to alkaline pretreatment using sodium hydroxide [...] Read more.
This study evaluates the potential use of reclaimed sand from municipal wastewater treatment plants (WWTP), categorized as waste under code 19 08 02, as a full substitute for natural sand in cement mortars. The sand was subjected to alkaline pretreatment using sodium hydroxide (NaOH) at concentrations of 0.5%, 1% and 2% to reduce organic impurities and improve surface cleanliness. All mortar mixes were prepared using CEM I 42.5 R as the binder, maintaining a constant water-to-cement ratio of 0.5. Mechanical testing revealed that mortars produced with 100% WWTP-derived sand, pretreated with 0.5% NaOH, achieved a mean compressive strength of 51.9 MPa and flexural strength of 5.63 MPa after 28 days, nearly equivalent to reference mortars with standardized construction sand (52.7 MPa and 6.64 MPa, respectively). In contrast, untreated WWTP sand resulted in a significant performance reduction, with compressive strength averaging 30.0 MPa and flexural strength ranging from 2.55 to 2.93 MPa. The results demonstrate that low-alkaline pretreatment—particularly with 0.5% NaOH—allows for the effective reuse of WWTP waste sand (code 19 08 02) in cement mortars based on CEM I 42.5 R, achieving performance comparable to conventional materials. Although higher concentrations, such as 2% NaOH, are commonly recommended or required by standards for the removal of organic matter from fine aggregates, the results suggest that lower concentrations (e.g., 0.5%) may offer a better balance between cleaning effectiveness and mechanical performance. Nevertheless, 2% NaOH remains the obligatory reference level in some standard testing protocols for fine aggregate purification. Full article
(This article belongs to the Special Issue Sustainable Development of Energy and Environment in Buildings)
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23 pages, 1211 KiB  
Review
Dealuminated Metakaolin in Supplementary Cementitious Material and Alkali-Activated Systems: A Review
by Mostafa Elsebaei, Maria Mavroulidou, Amany Micheal, Maria Astrid Centeno, Rabee Shamass and Ottavia Rispoli
Appl. Sci. 2025, 15(15), 8599; https://doi.org/10.3390/app15158599 (registering DOI) - 2 Aug 2025
Viewed by 153
Abstract
This paper presents a comprehensive review of dealuminated metakaolin (DK), a hazardous industrial by-product generated by the aluminium sulphate (alum) industry and evaluates its potential as a component in cementitious systems for the partial or full replacement of Portland cement (PC). Positioned within the [...] Read more.
This paper presents a comprehensive review of dealuminated metakaolin (DK), a hazardous industrial by-product generated by the aluminium sulphate (alum) industry and evaluates its potential as a component in cementitious systems for the partial or full replacement of Portland cement (PC). Positioned within the context of waste valorisation in concrete, the review aims to establish a critical understanding of DK formation, properties, and reactivity, particularly its pozzolanic potential, to assess its suitability for use as a supplementary cementitious material (SCM), or as a precursor in alkali-activated cement (AAC) systems for concrete. A systematic methodology is used to extract and synthesise relevant data from existing literature concerning DK and its potential applications in cement and concrete. The collected information is organised into thematic sections exploring key aspects of DK, beginning with its formation from kaolinite ores, followed by studies on its pozzolanic reactivity. Applications of DK are then reviewed, focusing on its integration into SCMs and alkali-activated cement (AAC) systems. The review consolidates existing knowledge related to DK, identifying scientific gaps and practical challenges that limit its broader adoption for cement and concrete applications, and outlines future research directions to provide a solid foundation for future studies. Overall, this review highlights the potential of DK as a low-carbon, circular-economy material and promotes its integration into efforts to enhance the sustainability of construction practices. The findings aim to support researchers’ and industry stakeholders’ strategies to reduce cement clinker content and mitigate the environmental footprint of concrete in a circular-economy context. Full article
(This article belongs to the Special Issue Applications of Waste Materials and By-Products in Concrete)
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19 pages, 2157 KiB  
Article
WEEE Glass as a Sustainable Supplementary Cementitious Material: Experimental Analysis on Strength, Durability and Ecotoxic Performance of Mortars
by Raphaele Malheiro, André Lemos, Aires Camões, Duarte Ferreira, Juliana Alves and Cristina Quintelas
Sci 2025, 7(3), 107; https://doi.org/10.3390/sci7030107 - 2 Aug 2025
Viewed by 194
Abstract
This study investigates the use of waste glass powder derived from fluorescent lamps as a partial replacement for cement in mortar production, aiming to valorize this Waste from Electrical and Electronic Equipment (WEEE) and enhance sustainability in the construction sector. Mortars were formulated [...] Read more.
This study investigates the use of waste glass powder derived from fluorescent lamps as a partial replacement for cement in mortar production, aiming to valorize this Waste from Electrical and Electronic Equipment (WEEE) and enhance sustainability in the construction sector. Mortars were formulated by substituting 25% of cement by volume with glass powders from fluorescent lamp glass and green bottle glass. The experimental program evaluated mechanical strength, durability parameters and ecotoxicological performance. Results revealed that clean fluorescent lamp mortars showed the most promising mechanical behavior, exceeding the reference in long-term compressive (54.8 MPa) and flexural strength (10.0 MPa). All glass mortars exhibited significantly reduced chloride diffusion coefficients (85–89%) and increased electrical resistivity (almost 4 times higher), indicating improved durability. Leaching tests confirmed that the incorporation of fluorescent lamp waste did not lead to hazardous levels of heavy metals in the cured mortars, suggesting effective encapsulation. By addressing both technical (mechanical and durability) and ecotoxic performance, this research contributes in an original and relevant way to the development of more sustainable building materials. Full article
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16 pages, 1176 KiB  
Article
Evaluating the Use of Rice Husk Ash for Soil Stabilisation to Enhance Sustainable Rural Transport Systems in Low-Income Countries
by Ada Farai Shaba, Esdras Ngezahayo, Goodson Masheka and Kajila Samuel Sakuhuka
Sustainability 2025, 17(15), 7022; https://doi.org/10.3390/su17157022 - 2 Aug 2025
Viewed by 214
Abstract
Rural roads are critical for connecting isolated communities to essential services such as education and health and administrative services, as well as production and market opportunities in low-income countries. More than 70% of movements of people and goods in Sub-Saharan Africa are heavily [...] Read more.
Rural roads are critical for connecting isolated communities to essential services such as education and health and administrative services, as well as production and market opportunities in low-income countries. More than 70% of movements of people and goods in Sub-Saharan Africa are heavily reliant on rural transport systems, using both motorised but mainly alternative means of transport. However, rural roads often suffer from poor construction due to the use of low-strength, in situ soils and limited financial resources, leading to premature failures and subsequent traffic disruptions with significant economic losses. This study investigates the use of rice husk ash (RHA), a waste byproduct from rice production, as a sustainable supplement to Ordinary Portland Cement (OPC) for soil stabilisation in order to increase durability and sustainability of rural roads, hence limit recurrent maintenance needs and associated transport costs and challenges. To conduct this study, soil samples collected from Mulungushi, Zambia, were treated with combinations of 6–10% OPC and 10–15% RHA by weight. Laboratory tests measured maximum dry density (MDD), optimum moisture content (OMC), and California Bearing Ratio (CBR) values; the main parameters assessed to ensure the quality of road construction soils. Results showed that while the MDD did not change significantly and varied between 1505 kg/m3 and 1519 kg/m3, the OMC increased hugely from 19.6% to as high as 26.2% after treatment with RHA. The CBR value improved significantly, with the 8% OPC + 10% RHA mixture achieving the highest resistance to deformation. These results suggest that RHA can enhance the durability and sustainability of rural roads and hence improve transport systems and subsequently improve socioeconomic factors in rural areas. Full article
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19 pages, 7130 KiB  
Article
Modification Effects and Mechanism of Cement Paste Wrapping on Sulfate-Containing Recycled Aggregate
by Xiancui Yan, Wen Chen, Zimo He, Hui Liu, Shengbang Xu, Shulin Lu, Minqi Hua and Xinjie Wang
Materials 2025, 18(15), 3617; https://doi.org/10.3390/ma18153617 - 31 Jul 2025
Viewed by 164
Abstract
The utilization of recycled concrete aggregate presents an effective solution for construction waste mitigation. However, concrete service in sulfate environments leads to sulfate ion retention in recycled aggregates, substantially impairing their quality and requiring modification approaches. A critical question remains whether traditional recycled [...] Read more.
The utilization of recycled concrete aggregate presents an effective solution for construction waste mitigation. However, concrete service in sulfate environments leads to sulfate ion retention in recycled aggregates, substantially impairing their quality and requiring modification approaches. A critical question remains whether traditional recycled aggregate modification techniques can effectively enhance the performance of these sulfate-containing recycled aggregates (SRA). Cement paste wrapping in various proportions was used in this investigation to enhance SRA. The performance of both SRA and modified aggregates was systematically assessed through measurements of apparent density, water absorption, crushing value, and microhardness. Microstructural analysis of the cement wrapping modification mechanism was conducted by scanning electron microscopy coupled with mercury intrusion porosimetry. Results revealed that internal sulfate addition decreased the crushing value and increased the water absorption of recycled aggregates, primarily due to micro-cracks formed by expansion. Additionally, the pores were occupied by erosion products, leading to a slight increase in the apparent density of aggregates. The performance of SRA was effectively enhanced by cement paste wrapping at a 0.6 water–binder ratio, whereas it was negatively impacted by a ratio of 1.0. The modifying effect became even more effective when 15% fly ash was added to the wrapping paste. Scanning electron microscopy observations revealed that the interface of SRA was predominantly composed of gypsum crystals. Cement paste wrapping greatly enhanced the original interface structure, despite a new dense interface formed in the modified aggregates. Full article
(This article belongs to the Special Issue Research on Alkali-Activated Materials (Second Edition))
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26 pages, 3459 KiB  
Article
Compressive Behaviour of Sustainable Concrete-Filled Steel Tubes Using Waste Glass and Rubber Glove Fibres
by Zobaer Saleheen, Tatheer Zahra, Renga Rao Krishnamoorthy and Sabrina Fawzia
Buildings 2025, 15(15), 2708; https://doi.org/10.3390/buildings15152708 - 31 Jul 2025
Viewed by 111
Abstract
To reduce the carbon footprint of the concrete industry and promote a circular economy, this study explores the reuse of waste materials such as glass powder (GP) and nitrile rubber (NR) fibres in concrete. However, the inclusion of these waste materials results in [...] Read more.
To reduce the carbon footprint of the concrete industry and promote a circular economy, this study explores the reuse of waste materials such as glass powder (GP) and nitrile rubber (NR) fibres in concrete. However, the inclusion of these waste materials results in lower compressive strength compared to conventional concrete, limiting their application to non-structural elements. To overcome this limitation, this study adopts the concept of confined concrete by developing concrete-filled steel tube (CFST) stub columns. In total, twelve concrete mix variations were developed, with and without steel tube confinement. GP was utilised at replacement levels of 10–30% by weight of cement, while NR fibres were introduced at 0.5% and 1% by volume of concrete. The findings demonstrate that the incorporation of GP and NR fibres leads to a reduction in compressive strength, with a compounded effect observed when both materials are combined. Steel confinement within CFST columns effectively mitigated the strength reductions, restoring up to 17% of the lost capacity and significantly improving ductility and energy absorption capacity. All CFST columns exhibited consistent local outward buckling failure mode, irrespective of the concrete mix variations. A comparison with predictions from existing design codes and empirical models revealed discrepancies, underscoring the need for refined design approaches for CFST columns incorporating sustainable concrete infill. This study contributes valuable insights into the development of eco-friendly, high-performance structural systems, highlighting the potential of CFST technology in facilitating the adoption of waste materials in the construction sector. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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17 pages, 4072 KiB  
Article
Experimental Investigation of Mechanical Properties and Microstructure in Cement–Soil Modified with Waste Brick Powder and Polyvinyl Alcohol Fibers
by Xiaosan Yin, Md. Mashiur Rahman, Hongke Pan, Yongchun Ma, Yuzhou Sun and Jian Wang
Materials 2025, 18(15), 3586; https://doi.org/10.3390/ma18153586 - 30 Jul 2025
Viewed by 300
Abstract
This study investigates the synergistic modification of cement–soil using waste brick powder (WBP) and polyvinyl alcohol (PVA) fibers to address the growing demand for sustainable construction materials and recycling of demolition waste. An orthogonal experimental design was employed with 5% WBP (by mass) [...] Read more.
This study investigates the synergistic modification of cement–soil using waste brick powder (WBP) and polyvinyl alcohol (PVA) fibers to address the growing demand for sustainable construction materials and recycling of demolition waste. An orthogonal experimental design was employed with 5% WBP (by mass) and PVA fiber content (0–1%), evaluating mechanical properties based on unconfined compressive strength (UCS) and splitting tensile strength (STS) and microstructure via scanning electron microscopy (SEM) across 3–28 days of curing. The results demonstrate that 0.75% PVA optimizes performance, enhancing UCS by 28.3% (6.87 MPa) and STS by 34.6% (0.93 MPa) at 28 days compared to unmodified cement–soil. SEM analysis revealed that PVA fibers bridged microcracks, suppressing propagation, while WBP triggered pozzolanic reactions to densify the matrix. This dual mechanism concurrently improves mechanical durability and valorizes construction waste, offering a pathway to reduce reliance on virgin materials. This study establishes empirically validated mix ratios for eco-efficient cement–soil composites, advancing scalable solutions for low-carbon geotechnical applications. By aligning material innovation with circular economy principles, this work directly supports global de-carbonization targets in the construction sector. Full article
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26 pages, 4775 KiB  
Article
Effects of Partial Replacement of Cement with Fly Ash on the Mechanical Properties of Fiber-Reinforced Rubberized Concrete Containing Waste Tyre Rubber and Macro-Synthetic Fibers
by Mizan Ahmed, Nusrat Jahan Mim, Wahidul Biswas, Faiz Shaikh, Xihong Zhang and Vipulkumar Ishvarbhai Patel
Buildings 2025, 15(15), 2685; https://doi.org/10.3390/buildings15152685 - 30 Jul 2025
Viewed by 197
Abstract
This study investigates the impact of partially replacing cement with fly ash (FA) on the mechanical performance of fiber-reinforced rubberized concrete (FRRC) incorporating waste tyre rubber and recycled macro-synthetic fibers (MSF). FRRC mixtures were prepared with varying fly ash replacement levels (0%, 25%, [...] Read more.
This study investigates the impact of partially replacing cement with fly ash (FA) on the mechanical performance of fiber-reinforced rubberized concrete (FRRC) incorporating waste tyre rubber and recycled macro-synthetic fibers (MSF). FRRC mixtures were prepared with varying fly ash replacement levels (0%, 25%, and 50%), rubber aggregate contents (0%, 10%, and 20% by volume of fine aggregate), and macro-synthetic fiber dosages (0% to 1% by total volume). The fresh properties were evaluated through slump tests, while hardened properties including compressive strength, splitting tensile strength, and flexural strength were systematically assessed. Results demonstrated that fly ash substitution up to 25% improved the interfacial bonding between rubber particles, fibers, and the cementitious matrix, leading to enhanced tensile and flexural performance without significantly compromising compressive strength. However, at 50% replacement, strength reductions were more pronounced due to slower pozzolanic reactions and reduced cement content. The inclusion of MSF effectively mitigated strength loss induced by rubber aggregates, improving post-cracking behavior and toughness. Overall, an optimal balance was achieved at 25% fly ash replacement combined with 10% rubber and 0.5% fiber content, producing a more sustainable composite with favorable mechanical properties while reducing carbon and ecological footprints. These findings highlight the potential of integrating industrial by-products and waste materials to develop eco-friendly, high-performance FRRC for structural applications, supporting circular economy principles and reducing the carbon footprint of concrete infrastructure. Full article
(This article belongs to the Topic Sustainable Building Development and Promotion)
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14 pages, 1882 KiB  
Article
Carbon-Negative Construction Material Based on Rice Production Residues
by Jüri Liiv, Catherine Rwamba Githuku, Marclus Mwai, Hugo Mändar, Peeter Ritslaid, Merrit Shanskiy and Ergo Rikmann
Materials 2025, 18(15), 3534; https://doi.org/10.3390/ma18153534 - 28 Jul 2025
Viewed by 236
Abstract
This study presents a cost-effective, carbon-negative construction material for affordable housing, developed entirely from locally available agricultural wastes: rice husk ash, wood ash, and rice straw—materials often problematic to dispose of in many African regions. Rice husk ash provides high amorphous silica, acting [...] Read more.
This study presents a cost-effective, carbon-negative construction material for affordable housing, developed entirely from locally available agricultural wastes: rice husk ash, wood ash, and rice straw—materials often problematic to dispose of in many African regions. Rice husk ash provides high amorphous silica, acting as a strong pozzolanic agent. Wood ash contributes calcium oxide and alkalis to serve as a reactive binder, while rice straw functions as a lightweight organic filler, enhancing thermal insulation and indoor climate comfort. These materials undergo natural pozzolanic reactions with water, eliminating the need for Portland cement—a major global source of anthropogenic CO2 emissions (~900 kg CO2/ton cement). This process is inherently carbon-negative, not only avoiding emissions from cement production but also capturing atmospheric CO2 during lime carbonation in the hardening phase. Field trials in Kenya confirmed the composite’s sufficient structural strength for low-cost housing, with added benefits including termite resistance and suitability for unskilled laborers. In a collaboration between the University of Tartu and Kenyatta University, a semi-automatic mixing and casting system was developed, enabling fast, low-labor construction of full-scale houses. This innovation aligns with Kenya’s Big Four development agenda and supports sustainable rural development, post-disaster reconstruction, and climate mitigation through scalable, eco-friendly building solutions. Full article
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12 pages, 1313 KiB  
Article
Chair-Time During Polishing with Different Burs and Drills After Cement Customized Brackets Bonding: An In Vitro Comparative Study
by Javier Flores-Fraile, Alba Belanche Monterde, Oscar Alonso-Ezpeleta, Cosimo Galletti and Álvaro Zubizarreta-Macho
Dent. J. 2025, 13(8), 347; https://doi.org/10.3390/dj13080347 - 28 Jul 2025
Viewed by 224
Abstract
Introduction: Digital planning and evolution of technology is allowing dentistry to be more efficient in time than before. In orthodontics the main purpose is to obtain fewer patient visits and to reduce the bonding time. For that, indirect bonding planned with CAD-CAM softwares [...] Read more.
Introduction: Digital planning and evolution of technology is allowing dentistry to be more efficient in time than before. In orthodontics the main purpose is to obtain fewer patient visits and to reduce the bonding time. For that, indirect bonding planned with CAD-CAM softwares is used to obtain a shorter treatment period, in general, and less chair-time. This waste of chair-time should also be reduced in other fields of dentistry such as endodontics, surgery, prosthodontics, and aesthetics. Methods: A total of 504 teeth were embedded into epoxy resin models mounted as a dental arch. Customized lingual multibracket appliances were bonded by a current adhesion protocol. After that, they were debonded, the polishing of cement remnants was performed with three different burs and two drills. The polishing time of each group was recorded by an iPhone 14 chronometer. Results: Descriptive and comparative statistical analyses were performed with the different study groups. Statistical differences (p < 0.005) between diamond bur and tungsten carbide and white stone burs and turbine were obtained, with the first being the slowest of them. Discussion: Enamel roughness was widely studied in orthodontics polishing protocol as the main variable for protocols establishment. However, in lingual orthodontics, due the difficulty of the access to the enamel surfaces, the protocol is not clear and efficiency should be considered. It was observed that the tungsten carbide bur is the safest bur. It was also recommended that a two-step protocol of polishing by tungsten carbide bur be followed by polishers. Conclusions: A tungsten carbide bur mounted in a turbine was the most efficient protocol for polishing after lingual bracket debonding. Full article
(This article belongs to the Special Issue Malocclusion: Treatments and Rehabilitation)
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22 pages, 3056 KiB  
Article
Recycled Glass and Plastic Waste in Sustainable Geopolymer Systems for Affordable Housing Solutions
by Zhao Qing Tang, Yat Choy Wong, Yali Li and Eryadi Kordi Masli
Recycling 2025, 10(4), 147; https://doi.org/10.3390/recycling10040147 - 27 Jul 2025
Viewed by 338
Abstract
The increasing demand for sustainable construction materials has driven research into low-carbon geopolymers that mitigate both cement-related emissions and plastic and glass waste accumulation. This study explores the development of geopolymer concrete incorporating fly ash (FA), slag (S), and FA + S blends, [...] Read more.
The increasing demand for sustainable construction materials has driven research into low-carbon geopolymers that mitigate both cement-related emissions and plastic and glass waste accumulation. This study explores the development of geopolymer concrete incorporating fly ash (FA), slag (S), and FA + S blends, with 10% recycled crushed glass (RCG) and recycled plastic waste (RPW) as partial coarse aggregate replacements. Compressive strength testing revealed that FA + S-based geopolymers (25FA + S) with 100% ordinary Portland cement (OPC) replacement achieved a 7-day strength of 24.6 MPa, representing a 98% improvement over control specimens. Slag-based geopolymers demonstrated water absorption properties comparable to OPC, indicating enhanced durability. Microstructural analyses using SEM, XRD, and EDS confirmed the formation of a dense aluminosilicate matrix, with slag promoting FA reactivity and reinforcing interfacial transition zone (ITZ). These effects contributed to superior mechanical performance and water resistance. Despite minor shrinkage-induced cracking, full OPC replacement with S or FA + S geopolymers outperformed control specimens, consistently exceeding the target strength of 15 MPa required for low-impact, single-story housing applications within seven days. These findings underscore the potential of geopolymer systems for rapid and sustainable construction, offering an effective solution for reducing carbon footprints and repurposing industrial waste. Full article
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18 pages, 2783 KiB  
Article
Study of an SSA-BP Neural Network-Based Strength Prediction Model for Slag–Cement-Stabilized Soil
by Bei Zhang, Xingyu Tao, Han Zhang and Jun Yu
Materials 2025, 18(15), 3520; https://doi.org/10.3390/ma18153520 - 27 Jul 2025
Viewed by 401
Abstract
As an industrial waste, slag powder can be processed and incorporated into cement-based materials as an additive, significantly improving the engineering properties of cement–soil. The strength of slag–cement-stabilized soil is subject to nonlinear interactions among multiple factors, including cement content, slag powder dosage, [...] Read more.
As an industrial waste, slag powder can be processed and incorporated into cement-based materials as an additive, significantly improving the engineering properties of cement–soil. The strength of slag–cement-stabilized soil is subject to nonlinear interactions among multiple factors, including cement content, slag powder dosage, curing age, and moisture content, forming a complex influence mechanism. To achieve accurate strength prediction and mix proportion optimization for slag–cement-stabilized soil, this study prepared cement-stabilized soil specimens with different slag powder contents using typical sandy soil and clay from the Nantong region, and obtained sample data through unconfined compressive strength tests. A Back Propagation (BP) neural network prediction model was also established. Addressing the limitations of traditional BP neural networks in prediction accuracy caused by random initial weight thresholds and susceptibility to local optima, the sparrow search algorithm (SSA) was introduced to optimize initial network parameters, constructing an SSA-BP model that effectively enhances convergence speed and generalization capability. Research results demonstrated that the SSA-BP model reduced prediction error by 53.4% compared with the traditional BP model, showing superior prediction accuracy and effective characterization of multifactor nonlinear relationships. This study provides theoretical support and an efficient prediction tool for industrial waste recycling and environmentally friendly solidified soil engineering design. Full article
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27 pages, 19505 KiB  
Article
Analysis on the Ductility of One-Part Geopolymer-Stabilized Soil with PET Fibers: A Deep Learning Neural Network Approach
by Guo Hu, Junyi Zhang, Ying Tang and Jun Wu
Buildings 2025, 15(15), 2645; https://doi.org/10.3390/buildings15152645 - 27 Jul 2025
Viewed by 265
Abstract
Geopolymers, as an eco-friendly alternative construction material to ordinary Portland cement (OPC), exhibit superior performance in soil stabilization. However, their inherent brittleness limits engineering applications. To address this, polyethylene terephthalate (PET) fibers can be incorporated into a one-part geopolymer (OPG) binder to enhance [...] Read more.
Geopolymers, as an eco-friendly alternative construction material to ordinary Portland cement (OPC), exhibit superior performance in soil stabilization. However, their inherent brittleness limits engineering applications. To address this, polyethylene terephthalate (PET) fibers can be incorporated into a one-part geopolymer (OPG) binder to enhance ductility while promoting plastic waste recycling. However, the evaluation of ductile behavior of OPG-stabilized soil with PET fiber normally demands extensive laboratory and field experiments. Leveraging artificial intelligence, a predictive model can be developed for this purpose. In this study, data were collected from compressive and tensile tests performed on the OPG-stabilized soil with PET fiber. Four deep learning neural network models, namely ANN, BPNN, CNN, and LSTM, were then used to construct prediction models. The input parameters in the model included the fly ash (FA) dosage, dosage and length of the PET fiber, and the Curing Time. Results revealed that the LSTM model had the best performance in predicting the three ductile properties (i.e., the compressive strength index [UCS], strain energy index [CSE], and tensile strength index [TES]). The SHAP and 2D-PDP methods were further used to verify the rationality of the LSTM model. It is found that the Curing Time was the most important factor for the strength and ductile behavior. The appropriate addition of PET fiber of a certain length had a positive impact on the ductility index. Thus, for the OPG-stabilized soil, the optimal dosage and length of PET fiber were found to be 1.5% and 9 mm, respectively. Additionally, there was a synergistic effect between FA and PET on the ductility metric. This research provides theoretical support for the application of geopolymer and PET fiber in enhancing the ductility of the stabilized soil. Full article
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