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Search Results (869)

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Keywords = catalytic recycling

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14 pages, 4979 KiB  
Article
Oxygen Vacancy-Engineered Ni:Co3O4/Attapulgite Photothermal Catalyst from Recycled Spent Lithium-Ion Batteries for Efficient CO2 Reduction
by Jian Shi, Yao Xiao, Menghan Yu and Xiazhang Li
Catalysts 2025, 15(8), 732; https://doi.org/10.3390/catal15080732 - 1 Aug 2025
Viewed by 276
Abstract
Accelerated industrialization and surging energy demands have led to continuously rising atmospheric CO2 concentrations. Developing sustainable methods to reduce atmospheric CO2 levels is crucial for achieving carbon neutrality. Concurrently, the rapid development of new energy vehicles has driven a significant increase [...] Read more.
Accelerated industrialization and surging energy demands have led to continuously rising atmospheric CO2 concentrations. Developing sustainable methods to reduce atmospheric CO2 levels is crucial for achieving carbon neutrality. Concurrently, the rapid development of new energy vehicles has driven a significant increase in demand for lithium-ion batteries (LIBs), which are now approaching an end-of-life peak. Efficient recycling of valuable metals from spent LIBs represents a critical challenge. This study employs conventional hydrometallurgical processing to recover valuable metals from spent LIBs. Subsequently, Ni-doped Co3O4 (Ni:Co3O4) supported on the natural mineral attapulgite (ATP) was synthesized via a sol–gel method. The incorporation of a small amount of Ni into the Co3O4 lattice generates oxygen vacancies, inducing a localized surface plasmon resonance (LSPR) effect, which significantly enhances charge carrier transport and separation efficiency. During the photocatalytic reduction of CO2, the primary product CO generated by the Ni:Co3O4/ATP composite achieved a high production rate of 30.1 μmol·g−1·h−1. Furthermore, the composite maintains robust catalytic activity even after five consecutive reaction cycles. Full article
(This article belongs to the Special Issue Heterogeneous Catalysis in Air Pollution Control)
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21 pages, 2332 KiB  
Article
Evaluation of Spent Catalyst from Fluid Catalytic Cracking in Fly Ash and Blast Furnace Slag Based Alkali Activated Materials
by Yolanda Luna-Galiano, Domigo Cabrera-Gallardo, Mónica Rodríguez-Galán, Rui M. Novais, João A. Labrincha and Carlos Leiva Fernández
Recycling 2025, 10(4), 149; https://doi.org/10.3390/recycling10040149 - 1 Aug 2025
Viewed by 227
Abstract
The objective of this work is to evaluate how spent catalyst from fluid catalytic cracking (SCFCC) affects the physical, mechanical and durability properties of fly ash (FA) and blast furnace slag (BFS)-based alkali-activated materials (AAMs). Recycling of SCFCC by integrating it in a [...] Read more.
The objective of this work is to evaluate how spent catalyst from fluid catalytic cracking (SCFCC) affects the physical, mechanical and durability properties of fly ash (FA) and blast furnace slag (BFS)-based alkali-activated materials (AAMs). Recycling of SCFCC by integrating it in a AAM matrix offers several advantages: valorization of the material, reducing its disposal in landfills and the landfill cost, and minimizing the environmental impact. Mineralogical, physical and mechanical characterization were carried out. The durability of the specimens was studied by performing acid attack and thermal stability tests. Mass variation, compressive strength and porosity parameters were determined to assess the durability. BFS- and FA-based AAMs have a different chemical composition, which contribute to variations in microstructure and physical and mechanical properties. Acid neutralization capacity was also determined to analyse the acid attack results. Porosity, including the pore size distribution, and the acid neutralization capacity are crucial in explaining the resistance of the AAMs to sulfuric acid attack and thermal degradation. Herein, a novel route was explored, the use of SCFCC to enhance the durability of AAMs under harsh operating conditions since results show that the compositions containing SCFCC showed lower strength decay due to the lower macroporosity proportions in these compositions. Full article
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42 pages, 3564 KiB  
Review
A Review on Sustainable Upcycling of Plastic Waste Through Depolymerization into High-Value Monomer
by Ramkumar Vanaraj, Subburayan Manickavasagam Suresh Kumar, Seong Cheol Kim and Madhappan Santhamoorthy
Processes 2025, 13(8), 2431; https://doi.org/10.3390/pr13082431 - 31 Jul 2025
Viewed by 657
Abstract
Plastic waste accumulation is one of the most pressing environmental challenges of the 21st century, owing to the widespread use of synthetic polymers and the limitations of conventional recycling methods. Among available strategies, chemical upcycling via depolymerization has emerged as a promising circular [...] Read more.
Plastic waste accumulation is one of the most pressing environmental challenges of the 21st century, owing to the widespread use of synthetic polymers and the limitations of conventional recycling methods. Among available strategies, chemical upcycling via depolymerization has emerged as a promising circular approach that converts plastic waste back into valuable monomers and chemical feedstocks. This article provides an in-depth narrative review of recent progress in the upcycling of major plastic types such as PET, PU, PS, and engineering plastics through thermal, chemical, catalytic, biological, and mechanochemical depolymerization methods. Each method is critically assessed in terms of efficiency, scalability, energy input, and environmental impact. Special attention is given to innovative catalyst systems, such as microsized MgO/SiO2 and Co/CaO composites, and emerging enzymatic systems like engineered PETases and whole-cell biocatalysts that enable low-temperature, selective depolymerization. Furthermore, the conversion pathways of depolymerized products into high-purity monomers such as BHET, TPA, vanillin, and bisphenols are discussed with supporting case studies. The review also examines life cycle assessment (LCA) data, techno-economic analyses, and policy frameworks supporting the adoption of depolymerization-based recycling systems. Collectively, this work outlines the technical viability and sustainability benefits of depolymerization as a core pillar of plastic circularity and monomer recovery, offering a path forward for high-value material recirculation and waste minimization. Full article
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19 pages, 6083 KiB  
Article
Microwave-Assisted Biodiesel Production Using Activated Oat Hull-Derived Biochar as Catalyst
by Jaime Ñanculeo, Benjamín Nahuelcura, Mara Cea, Norberto Abreu, Karla Garrido-Miranda, Sebastián Meier, Juan Miguel Romero-García and María Eugenia González
Catalysts 2025, 15(8), 729; https://doi.org/10.3390/catal15080729 - 31 Jul 2025
Viewed by 262
Abstract
This study investigated the effect of KOH activation on biochar, with a focus on how porosity and potassium content influence microwave-assisted catalytic biodiesel production, using experimental design approaches. Activated biochar was synthesized from oat hull waste through KOH activation, followed by pyrolysis under [...] Read more.
This study investigated the effect of KOH activation on biochar, with a focus on how porosity and potassium content influence microwave-assisted catalytic biodiesel production, using experimental design approaches. Activated biochar was synthesized from oat hull waste through KOH activation, followed by pyrolysis under controlled conditions. The biochar was characterized through chemical, morphological, and physical analyses, and its catalytic performance in converting used waste cooking oil (WCO) into biodiesel was evaluated using methanol as the acyl acceptor and microwave irradiation to optimize the reaction via experimental design. Results revealed that increasing the KOH/biomass ratio significantly enhanced the specific surface area (SSA) of the catalyst, achieving a maximum SSA of 637.28 m2/g under optimal pyrolysis conditions: 600 °C for 3 h with a KOH/biomass ratio of 2. A maximum fatty acid methyl ester (FAME) yield of 100% was achieved within 1 min of microwave-assisted reaction using an optimized catalyst dosage of 2.5%, a WCO/MeOH molar ratio of 1/12, and a reaction temperature of 150 °C, with the catalyst being successfully recycled across three cycles. An economic and energy evaluation estimated a catalyst production cost of USD 176.97/kg and a biodiesel production cost of USD 8.9/kg of FAMEs. This research provides a straightforward and cost-effective approach for biofuel production. Full article
(This article belongs to the Special Issue Biochar Development in Catalytic Applications)
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23 pages, 3019 KiB  
Review
Phase-Transfer Catalysis for Fuel Desulfurization
by Xun Zhang and Rui Wang
Catalysts 2025, 15(8), 724; https://doi.org/10.3390/catal15080724 - 30 Jul 2025
Viewed by 279
Abstract
This review surveys recent advances and emerging prospects in phase-transfer catalysis (PTC) for fuel desulfurization. In response to increasingly stringent environmental regulations, the removal of sulfur from transportation fuels has become imperative for curbing SOx emissions. Conventional hydrodesulfurization (HDS) operates under severe [...] Read more.
This review surveys recent advances and emerging prospects in phase-transfer catalysis (PTC) for fuel desulfurization. In response to increasingly stringent environmental regulations, the removal of sulfur from transportation fuels has become imperative for curbing SOx emissions. Conventional hydrodesulfurization (HDS) operates under severe temperature–pressure conditions and displays limited efficacy toward sterically hindered thiophenic compounds, motivating the exploration of non-hydrogen routes such as oxidative desulfurization (ODS). Within ODS, PTC offers distinctive benefits by shuttling reactants across immiscible phases, thereby enhancing reaction rates and selectivity. In particular, PTC enables efficient migration of organosulfur substrates from the hydrocarbon matrix into an aqueous phase where they are oxidized and subsequently extracted. The review first summarizes the deployment of classic PTC systems—quaternary ammonium salts, crown ethers, and related agents—in ODS operations and then delineates the underlying phase-transfer mechanisms, encompassing reaction-controlled, thermally triggered, photo-responsive, and pH-sensitive cycles. Attention is next directed to a new generation of catalysts, including quaternary-ammonium polyoxometalates, imidazolium-substituted polyoxometalates, and ionic-liquid-based hybrids. Their tailored architectures, catalytic performance, and mechanistic attributes are analyzed comprehensively. By incorporating multifunctional supports or rational structural modifications, these systems deliver superior desulfurization efficiency, product selectivity, and recyclability. Despite such progress, commercial deployment is hindered by the following outstanding issues: long-term catalyst durability, continuous-flow reactor design, and full life-cycle cost optimization. Future research should, therefore, focus on elucidating structure–performance relationships, translating batch protocols into robust continuous processes, and performing rigorous environmental and techno-economic assessments to accelerate the industrial adoption of PTC-enabled desulfurization. Full article
(This article belongs to the Special Issue Advanced Catalysis for Energy and a Sustainable Environment)
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13 pages, 6747 KiB  
Article
Fabrication of Metal–Organic Framework-Mediated Heterogeneous Photocatalyst Using Sludge Generated in the Classical Fenton Process
by Xiang-Yu Wang, Xu Liu, Wu Kuang and Hong-Bin Xiong
Nanomaterials 2025, 15(14), 1069; https://doi.org/10.3390/nano15141069 - 10 Jul 2025
Viewed by 293
Abstract
The sludge produced by the Fenton process contains mixed-valence iron particulates (hereafter called Fenton wastes). Using a solvothermal method, we fabricated a new heterogeneous photo-Fenton catalyst using Fenton wastes and metal–organic frameworks (MOFs). Nanoporous metal carboxylate (MIL-88) MOF impregnated with Fenton waste was [...] Read more.
The sludge produced by the Fenton process contains mixed-valence iron particulates (hereafter called Fenton wastes). Using a solvothermal method, we fabricated a new heterogeneous photo-Fenton catalyst using Fenton wastes and metal–organic frameworks (MOFs). Nanoporous metal carboxylate (MIL-88) MOF impregnated with Fenton waste was functionalized using 2,5-dihydroxyterephthalic acid (x-HO-MIL-88-C, x, concentration of the 2,5-dihydroxyterephthalic acid). The efficiency of x-HO-MIL-88-C was examined under visible light radiation using methylene blue (MB) as an index pollutant. We observed the best catalytic performance for MB degradation by 4-HO-MIL-88-C. In the photo-Fenton process, the simultaneous presence of singlet oxygen, superoxide, and hydroxyl radicals is confirmed by free radical quenching and electron spin resonance spectral data. These free radicals associate with holes in the non-selective degradation of MB. The 4-HO-MIL-88-C catalyst shows good stability and reusability, maintaining over 80% efficiency at the end of five consecutive cycles. This work opens up a new path for recycling Fenton wastes into usable products. Full article
(This article belongs to the Section Environmental Nanoscience and Nanotechnology)
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46 pages, 5003 KiB  
Article
Optimization of Kerosene-like Fuels Produced via Catalytic Pyrolysis of Packaging Plastic Waste via Central Composite Design and Response Surface Methodology: Performance of Iron-Doped Dolomite and Activated Carbon
by Oratepin Arjharnwong, Tharapong Vitidsant, Aminta Permpoonwiwat, Naphat Phowan and Witchakorn Charusiri
Molecules 2025, 30(13), 2884; https://doi.org/10.3390/molecules30132884 - 7 Jul 2025
Viewed by 401
Abstract
Rapid economic growth has led to an increase in the use of multilayer plastic packaging, which involves complex polymer compositions and hinders recycling. This study investigated the catalytic pyrolysis of plastic packaging waste in a 3000 cm3 semibatch reactor, aiming to optimize [...] Read more.
Rapid economic growth has led to an increase in the use of multilayer plastic packaging, which involves complex polymer compositions and hinders recycling. This study investigated the catalytic pyrolysis of plastic packaging waste in a 3000 cm3 semibatch reactor, aiming to optimize kerosene-like hydrocarbon production. The temperature (420–500 °C), N2 flow rate (25–125 mL/min), and catalyst loading (5–20 wt.%) were examined individually and in combination with activated carbon and an Fe-doped dolomite (Fe/DM) catalyst. Central composite design (CCD) and response surface methodology (RSM) were used to identify the optimal conditions and synergistic effects. Pyrolysis product analysis involved simulation distillation gas chromatography (Sim-DGC), gas chromatography/mass spectrometry (GC/MS), and Fourier transform infrared (FT-IR) spectroscopy. The optimal conditions (440 °C, 50 mL/min N2 flow, catalyst loading of 10 wt.% using a 5 wt.% Fe-doped dolomite-activated carbon 0.6:0.4 mass/molar ratio) yielded the highest pyrolysis oil (79.6 ± 0.35 wt.%) and kerosene-like fraction (22.3 ± 0.22 wt.%). The positive synergistic effect of Fe/DM and activated carbon (0.6:0.4) enhanced the catalytic activity, promoting long-chain polymer degradation into mid-range hydrocarbons, with secondary cracking yielding smaller hydrocarbons. The pore structure and acid sites of the catalyst improved the conversion of intermediate hydrocarbons into aliphatic compounds (C5–C15), increasing kerosene-like hydrocarbon production. Full article
(This article belongs to the Special Issue Advances in Thermochemical Conversion of Solid Wastes)
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29 pages, 7438 KiB  
Article
Comparison of High-Efficiency MgO/Na2CO3 and MgO/K2CO3 as Heterogeneous Solid Base Catalysts for Biodiesel Production from Soybean Oil
by Xiangyang Li, Xunxiang Jia, Weiji Li, Shufan Jia, Siwei Zhang, Jiliang Song and Jiao Wang
Molecules 2025, 30(13), 2876; https://doi.org/10.3390/molecules30132876 - 7 Jul 2025
Viewed by 389
Abstract
As a renewable alternative to fossil fuels, the industrial production of biodiesel urgently requires the development of efficient and recyclable solid base catalysts. In this study, the physicochemical properties and catalytic performance differences between MgO/Na2CO3 and MgO/K2CO3 [...] Read more.
As a renewable alternative to fossil fuels, the industrial production of biodiesel urgently requires the development of efficient and recyclable solid base catalysts. In this study, the physicochemical properties and catalytic performance differences between MgO/Na2CO3 and MgO/K2CO3 catalysts were systematically compared using soybean oil as the raw material. By regulating the calcination temperature (500–700 °C), alcohol-to-oil ratio (3:1–24:1), and metal carbonate loading (10–50%), combined with N2 adsorption–desorption, CO2-TPD, XRD, SEM-EDS, and cycling experiments, the regulatory mechanisms of the ionic radius differences between sodium and potassium on the catalyst structure and performance were revealed. The results showed that MgO/Na2CO3-600 °C achieved a FAME yield of 97.5% under optimal conditions, which was 1.7% higher than MgO/K2CO3-600 °C (95.8%); this was attributed to its higher specific surface area (148.6 m2/g vs. 126.3 m2/g), homogeneous mesoporous structure, and strong basic site density. In addition, the cycle stability of MgO/K2CO3 was significantly lower, retaining only 65.2% of the yield after five cycles, while that of MgO/Na2CO3 was 88.2%. This stability difference stems from the disparity in their solubility in the reaction system. K2CO3 has a higher solubility in methanol (3.25 g/100 g at 60 °C compared to 1.15 g/100 g for Na2CO3), which is also reflected in the ion leaching rate (27.7% for K+ versus 18.9% for Na+). This study confirms that Na+ incorporation into the MgO lattice can optimize the distribution of active sites. Although K+ surface enrichment can enhance structural stability, the higher leaching rate leads to a rapid decline in catalyst activity, providing a theoretical basis for balancing catalyst activity and durability in sustainable biodiesel production. Full article
(This article belongs to the Special Issue Catalytic Green Reductions and Oxidations, 2nd Edition)
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26 pages, 5399 KiB  
Article
Microwave-Assisted Pyrolysis of Polyethylene and Polypropylene from End-of-Life Vehicles: Hydrogen Production and Energy Valorization
by Grigore Psenovschi, Ioan Calinescu, Alexandru Fiti, Ciprian-Gabriel Chisega-Negrila, Sorin-Lucian Ionascu and Lucica Barbes
Sustainability 2025, 17(13), 6196; https://doi.org/10.3390/su17136196 - 6 Jul 2025
Viewed by 651
Abstract
Plastic waste is currently a major concern in Romania due to the annual increase in quantities generated from anthropogenic and industrial activities, especially from end-of-life vehicles (ELVs), and the need to reduce environmental impact. This study investigates an alternative valorization route for polypropylene [...] Read more.
Plastic waste is currently a major concern in Romania due to the annual increase in quantities generated from anthropogenic and industrial activities, especially from end-of-life vehicles (ELVs), and the need to reduce environmental impact. This study investigates an alternative valorization route for polypropylene (PP) and polyethylene (PE) plastic waste through microwave-assisted pyrolysis, aiming to maximize conversion into gaseous products, particularly hydrogen-rich gas. A monomode microwave reactor was employed, using layered configurations of plastic feedstock, silicon carbide as a microwave susceptor, and activated carbon as a catalyst. The influence of catalyst loading, reactor configuration, and plastic type was assessed through systematic experiments. Results showed that technical-grade PP, under optimal conditions, yielded up to 81.4 wt.% gas with a hydrogen concentration of 45.2 vol.% and a hydrogen efficiency of 44.8 g/g. In contrast, PE and mixed PP + PE waste displayed lower hydrogen performance, particularly when containing inorganic fillers. For all types of plastics studied, the gaseous fractions obtained have a high calorific value (46,941–55,087 kJ/kg) and at the same time low specific CO2 emissions (4.4–6.1 × 10−5 kg CO2/kJ), which makes these fuels very efficient and have a low carbon footprint. Comparative tests using conventional heating revealed significantly lower hydrogen yields (4.77 vs. 19.7 mmol/g plastic). These findings highlight the potential of microwave-assisted pyrolysis as an efficient method for transforming ELV-derived plastic waste into energy carriers, offering a pathway toward low-carbon, resource-efficient waste management. Full article
(This article belongs to the Special Issue Novel and Scalable Technologies for Sustainable Waste Management)
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14 pages, 3484 KiB  
Article
Al2O3@SiO2 Supported NiMo Catalyst with Hierarchical Meso-Macroporous Structure for Hydrodemetallization
by Weichu Li, Jun Bao, Shuangqin Zeng, Jinbao Zheng, Weiping Fang, Xiaodong Yi, Qinghe Yang and Weikun Lai
Catalysts 2025, 15(7), 646; https://doi.org/10.3390/catal15070646 - 1 Jul 2025
Viewed by 387
Abstract
The pore structure of a hydrotreating catalyst plays a pivotal role in hydrodemetallization (HDM) reactions. To effectively construct a meso-macroporous catalyst, we employed a CTAB-guided in situ TEOS hydrolysis approach to prepare silica-coated γ-Al2O3@SiO2 composite supports. The silica [...] Read more.
The pore structure of a hydrotreating catalyst plays a pivotal role in hydrodemetallization (HDM) reactions. To effectively construct a meso-macroporous catalyst, we employed a CTAB-guided in situ TEOS hydrolysis approach to prepare silica-coated γ-Al2O3@SiO2 composite supports. The silica shell incorporation significantly enhances specific surface area and reduces the metal–support interactions, thereby improving the dispersion of NiMo active components and boosting the deposition of metal impurity. Hence, the NiMo/Al2O3@SiO2 catalyst (2.8 wt.% NiO, 4.3 wt.% MoO3) exhibits much higher HDM activity than that of NiMo/Al2O3. This is evidenced by markedly higher demetallization rate constant (1.38 h−1) and turnover frequency (0.56 h−1) of the NiMo/Al2O3@SiO2. The NiMo/Al2O3@SiO2 catalyst further demonstrates excellent recyclability during sequential HDM reactions. This superior catalytic behavior stems from the hierarchical meso-macroporous structure, which simultaneously facilitates the deposition of metal impurities and mitigates deactivation by pore blockage. Full article
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18 pages, 6225 KiB  
Article
Copper Slag Cathodes for Eco-Friendly Hydrogen Generation: Corrosion and Electrochemical Insights for Saline Water Splitting
by Susana I. Leiva-Guajardo, Manuel Fuentes Maya, Luis Cáceres, Víctor M. Jimenez-Arevalo, Álvaro Soliz, Norman Toro, José Ángel Cobos Murcia, Victor E. Reyes Cruz, Mauricio Morel, Edward Fuentealba and Felipe M. Galleguillos Madrid
Materials 2025, 18(13), 3092; https://doi.org/10.3390/ma18133092 - 30 Jun 2025
Viewed by 467
Abstract
The increasing demand for sustainable energy and clean water has prompted the exploration of alternative solutions to reduce reliance on fossil fuels. In this context, hydrogen production through water electrolysis powered by solar energy presents a promising pathway toward a zero-carbon footprint. This [...] Read more.
The increasing demand for sustainable energy and clean water has prompted the exploration of alternative solutions to reduce reliance on fossil fuels. In this context, hydrogen production through water electrolysis powered by solar energy presents a promising pathway toward a zero-carbon footprint. This study investigates the potential of copper slag, an abundant industrial waste, as a low-cost electrocatalyst for the hydrogen evolution reaction (HER) in contact with saline water such as 0.5 M NaCl and seawater, comparing the electrochemical response when in contact with geothermal water from El Tatio (Atacama Desert). The physicochemical characterisation of copper slag was performed using XRD, Raman, and SEM-EDS to determine its surface properties. Electrochemical evaluations were conducted in 0.5 M NaCl and natural seawater using polarisation techniques to assess the corrosion behaviour and catalytic efficiency of the copper slag electrodes. The results indicate that copper slag exhibits high stability and promising HER kinetics, particularly in seawater, where its mesoporous structure facilitates efficient charge transfer processes. The key novelty of this manuscript lies in the direct revalorisation of untreated copper slag as a functional electrode for HER in real seawater and geothermal water, avoiding the use of expensive noble metals and aligning with circular economy principles. This innovative combination of recycled material and natural saline electrolyte enhances both the technical and economic viability of electrolysis, while reducing environmental impact and promoting green hydrogen production in coastal regions with high solar potential. This research contributes to the value of industrial waste, offering a viable pathway for advancing sustainable hydrogen technologies in real-world environments. Full article
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14 pages, 4223 KiB  
Article
Scalable Preparation of High-Performance Sludge Biochar with Magnetic for Acid Red G Degradation by Activating Peroxymonosulfate
by Feiya Xu, Yajun Ji, Lu Yu, Mengjie Ma, Dingcan Ma and Junguo Wei
Catalysts 2025, 15(7), 637; https://doi.org/10.3390/catal15070637 - 30 Jun 2025
Viewed by 367
Abstract
The sludge pyrolysis technology for biochar production delivers dual environmental benefits, addressing both sludge disposal challenges and enabling environmental remediation through the utilization of the resultant biochar. However, the complex multi-step procedures and low catalyst output in previous studies constrain the practical implementation [...] Read more.
The sludge pyrolysis technology for biochar production delivers dual environmental benefits, addressing both sludge disposal challenges and enabling environmental remediation through the utilization of the resultant biochar. However, the complex multi-step procedures and low catalyst output in previous studies constrain the practical implementation of this technology. A facile sludge pyrolysis method was constructed to achieve the batch production of municipal sludge biochar (MSB) in this study. Compared to municipal sludge (MS), the resultant MSB showed a higher BET surface area, more well-developed pore channel architecture, and plentiful active sites for activating peroxymonosulfate (PMS). Under the optimized conditions (CMSB = CPMS = 0.2 g/L), 93.34% of Acid Red G (ARG, 20 mg/L) was degraded after 10 min, posing an excellent rate constant of 0.278 min−1. Additionally, MSB demonstrated excellent broad pH adaptability, ion interference resistance, reusability, and recyclability for ARG elimination. It was primary Fe sites that excited PMS to generate O2 and Fe-oxo species (FeIV=O) for ARG degradation. The reaction process exhibited minimal heavy metal leaching, indicating limited environmental risk. Therefore, the practical applicability of the sludge biochar production, coupled with its scalable manufacturing capacity and exceptional catalytic activity, collectively demonstrated that this study established a viable pyrolysis methodology for municipal sludge, offering critical insights for sludge disposal and resource reutilization. Full article
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20 pages, 3803 KiB  
Article
Sustainable Production of 2,5-Furandicarboxylic Acid via Nickel-Based Heterogeneous Catalysis from 5-Hydroxymethylfurfural
by Celso Luiz de Aquino Santos, João Paulo Alves Silva, Solange I. Mussatto and Livia Melo Carneiro
Processes 2025, 13(7), 2026; https://doi.org/10.3390/pr13072026 - 26 Jun 2025
Viewed by 422
Abstract
2,5-Furandicarboxylic acid (FDCA) is a bio-based platform chemical with high potential to replace terephthalic acid in polymer production, particularly for polyethylene furanoate (PEF), a biopolymer with superior thermal and barrier properties. This study investigates the selective oxidation of 5-hydroxymethylfurfural (HMF) into FDCA using [...] Read more.
2,5-Furandicarboxylic acid (FDCA) is a bio-based platform chemical with high potential to replace terephthalic acid in polymer production, particularly for polyethylene furanoate (PEF), a biopolymer with superior thermal and barrier properties. This study investigates the selective oxidation of 5-hydroxymethylfurfural (HMF) into FDCA using nickel-based heterogeneous catalysts, aiming at a cost-effective and sustainable alternative to noble metal catalysts. A series of nickel oxide catalysts were synthesized and screened. The NiOx catalyst synthesized without thermal treatment via Route B showed the best performance, achieving a FDCA yield of 11.77%, selectivity of 27.41%, and concentration of 0.9 g/L under preliminary conditions. Reaction kinetics revealed that the controlled addition of NaClO enhanced FDCA yield by 2.28 times. Optimization using a 23 factorial design identified the optimal conditions as 6% (w/v) catalyst concentration, 25 °C, and a NaClO:HMF molar ratio of 12:1, leading to 34.14% yield and 42.57% selectivity. The NiOx catalyst maintained its activity over five successive cycles, indicating good recyclability. Moreover, NiOx demonstrated catalytic activity with crude HMF derived from glucose dehydration, confirming its practical applicability. These results support the potential of nickel-based catalysts in sustainable FDCA production, contributing to the advancement of bio-based polymer synthesis. Full article
(This article belongs to the Section Sustainable Processes)
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16 pages, 6879 KiB  
Article
Heteropolyacid-Based Poly(Ionic Liquid) Catalyst for Ultra-Deep and Recyclable Oxidative Desulfurization of Fuels
by Mengyue Chen, Tianqi Huang, Shuang Tong, Chao Wang and Ming Zhang
Catalysts 2025, 15(7), 622; https://doi.org/10.3390/catal15070622 - 24 Jun 2025
Viewed by 408
Abstract
To address the challenge of ultra-deep desulfurization in fuels, a series of heteropolyacid-based poly(ionic liquid) catalysts (C4-PIL@PW, C8-PIL@PW, and C16-PIL@PW) were synthesized via radical polymerization and anion exchange methods. The prepared catalysts were characterized via FT-IR, XRD pattern, and Raman spectroscopy. Optimal reaction [...] Read more.
To address the challenge of ultra-deep desulfurization in fuels, a series of heteropolyacid-based poly(ionic liquid) catalysts (C4-PIL@PW, C8-PIL@PW, and C16-PIL@PW) were synthesized via radical polymerization and anion exchange methods. The prepared catalysts were characterized via FT-IR, XRD pattern, and Raman spectroscopy. Optimal reaction parameters (e.g., temperature, catalyst dosage, and O/S molar ratio) were systematically investigated, as well as the catalytic mechanism. The typical sample C8-PIL@PW exhibited exceptional oxidative desulfurization (ODS) performance, achieving a sulfur removal of 99.2% for dibenzothiophene (DBT) without any organic solvent as extractant. Remarkably, the sulfur removal could still retain 89% after recycling five times without regeneration. This study provides a sustainable and high-efficiency catalyst for ODS, offering insights into fuel purification strategies. Full article
(This article belongs to the Special Issue Ionic Liquids and Deep Eutectic Solvents in Catalysis)
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19 pages, 2812 KiB  
Article
Preparation of PdCu Catalyst and the Catalytic Degradation of Methylene Blue and Rhodamine B with PMS
by Wei Wang, Jiaqi Liu, Guang Shi, Shiqi Wu, Nan Zhang and Ruixia Yuan
Catalysts 2025, 15(7), 610; https://doi.org/10.3390/catal15070610 - 20 Jun 2025
Viewed by 439
Abstract
Spherical Cu2O nanoparticles were obtained by reducing copper acetate in N,N-dimethylformamide (DMF) system using glucose as the reducing agent and polyvinylpyrrolidone (PVP) as the surfactant, with which spherical PdCu nanocatalysts were thus synthesized by disproportionation. The catalyst was used for the [...] Read more.
Spherical Cu2O nanoparticles were obtained by reducing copper acetate in N,N-dimethylformamide (DMF) system using glucose as the reducing agent and polyvinylpyrrolidone (PVP) as the surfactant, with which spherical PdCu nanocatalysts were thus synthesized by disproportionation. The catalyst was used for the activation of peroxymonosulfate (PMS) and showed an excellent degradation effect on rhodamine B and methylene blue-contained printing and dyeing wastewater with good stability. Additionally, the surface morphology analysis of the catalyst was carried out by SEM and TEM. The structure was characterized by XRD and FT-IR. The valence state and composition of the catalyst were characterized by XPS. The catalytic performance of the prepared catalysts was investigated with methylene blue and rhodamine B used as target pollutants. The results showed that the catalytic reduction efficiency of PdCu nanocatalyst for the two pollutants could reach 99% at 20 °C, when catalyst concentration was 60 mg/L and PMS concentration was 1.0 g/L and 0.6 g/L, respectively. The degradation efficiency of the catalyst was significantly reduced when Cl, HCO3 and HA were present in the water. The degradation efficiency was above 90% when the pH was in the range of 5–11. The excellent performance of the PdCu/PMS system in the treatment of RhB-contained wastewater was further confirmed by taking into account of the data of free radical quenching experiment and the results of electron paramagnetic resonance (EPR) experiment. After three cycles, the removal rate of MB and RhB could still be maintained at more than 90%, which proved its excellent recyclability due to its remarkable stability and efficiency. Full article
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