Search Results (175)

Methanol compression-ignition engines are vital for transport carbon neutrality, yet methanol’s low cetane number, corrosivity, low viscosity, and cavitation tendency compromised piezoelectric injector reliability. This study proposed systematic optimization strategies tailored to methanol’s fuel properties. A sealed thin-walled metal encapsulation, fabricated from precipitation-hardening martensitic stainless steel, was designed to isolate corrosive methanol media. The geometry of the tubular spring was optimized to meet the stiffness requirements for high-frequency injections. A monolithic nozzle without side pin holes, also upgraded to the same precipitation-hardening martensitic stainless steel, effectively suppressed stress corrosion cracking by leveraging the material’s combined high strength and excellent corrosion resistance. A dedicated return-line backpressure valve compensated for hydraulic leakage and improved fuel replenishment, and nozzle hole taper and inlet fillet radius were optimized to mitigate cavitation. Cold-motoring reliability tests showed the optimized injector maintained flow deviation within 3% after 100 million cycles, whereas the unoptimized prototype reached 8% deviation at 60 million cycles. The single-cycle injected fuel quantity coefficient of variation dropped from 4% to 1.3%. Spray characteristic comparison tests further confirmed that the optimized injector maintained stable flow consistency and atomization quality after prolonged cyclic operation. These optimizations effectively resolved corrosion, wear, and hydraulic instability caused by methanol, significantly enhancing flow consistency and durability over the service life. The results provided critical component-level technical support for advancing methanol compression-ignition engines from laboratory research to industrial application, addressing key reliability barriers that previously hindered engineering deployment of methanol-fueled powertrains. Full article

The Monolithic Precast Concrete Shear Wall System (MPCSWS) has become an important structural form for industrialized and sustainable construction, but its broader application is still constrained by the reliability, seismic behavior, and long-term performance of connection regions. Existing studies are abundant but remain insufficiently systematized, especially regarding the relationship among technological evolution, code-based design requirements, and engineering applicability. This review systematically examines MPCSWS connection technologies using literature retrieved from the Web of Science database and analyzed through bibliometric mapping, regulatory comparison, and engineering-oriented synthesis. Wet, dry, and hybrid connections are classified and compared in terms of load-transfer mechanisms, seismic performance, failure modes, durability concerns, and practical limitations. The review shows that wet connections remain the most mature route for achieving emulative cast-in-place behavior, whereas dry and hybrid systems provide advantages in constructability, inspectability, damage control, and potential repairability. However, unified performance evaluation criteria, durability-informed seismic assessment, and full-scale validation remain insufficient. This review provides a structured knowledge framework for MPCSWS connection technologies and discusses potential future developments in resilience-based design, intelligent monitoring, low-carbon materials, and system-level verification. Full article

Conventional powdered catalysts for biomass valorization face critical operational limitations regarding recovery and reusability at an industrial scale. To address these challenges, this study developed innovative structured catalysts based on cordierite monoliths coated with carbon derived from oil palm waste, an abundant agricultural byproduct whose improper disposal poses environmental concerns. The carbonaceous layer was functionalized with sulfonic groups and tin (Sn) species to provide synergistic Brønsted and Lewis acid sites. In addition, colloidal silica was incorporated as a binder, significantly improving coating adhesion and homogeneity. Physicochemical characterization confirmed the successful incorporation of sulfonic groups and SnO_x species into the carbonaceous material, leading to dual Brønsted/Lewis acidity, with the B/L ratio increasing from 0.05 in AC to 0.07 in AC20p10Sn. Catalytic evaluation showed that the functionalized monoliths exhibited near 100% of glucose conversion with moderate selectivity towards 5-hydroxymethylfurfural (5-HMF). Notably, despite the surface deposition of solid byproducts, the monolithic architecture successfully eliminated complex downstream separation processes. Furthermore, the structured catalyst exhibited excellent stability, maintaining its catalytic performance over five consecutive cycles. This approach provides a sustainable pathway for structured carbon-coated monoliths derived from biomass waste while overcoming the handling bottlenecks of traditional powder systems by improving catalyst recovery, reusability, and scalability. Full article

While silver halides (AgX) are promising visible-light photocatalysts for water remediation, their practical deployment is severely hindered by intrinsic photocorrosion, rapid charge recombination, and macroscopic recovery challenges. Here, we demonstrate a monolithic AgX/biomass carbon aerogel composite platform, constructed by anchoring AgX nanocrystals in situ onto a 3D hierarchical carbon skeleton. The carbon network not only suppresses nanoparticle aggregation but also plays contrasting optical roles: amplifying the intrinsic visible-light absorption of AgBr while endowing the otherwise UV-confined AgCl with substantial visible-light response. Consequently, the optimal 30 wt% AgBr/CA composite achieves a 95.68% methylene blue degradation efficiency within 60 min—outperforming pristine AgBr by 2.6-fold—while establishing robust activity against two additional, structurally distinct pollutants: rhodamine B and the colorless antibiotic ciprofloxacin. Notably, the free-standing monolith retains exceptional activity over six consecutive cycles. Mechanistic investigations reveal that the carbon aerogel functions as an electron-accepting reservoir, which accelerates interfacial charge separation and steers electron flow toward superoxide radical generation. Notably, XRD and XPS analyses confirm that no detectable metallic Ag⁰ is present in the as-prepared composites. This work establishes a sustainable and scalable architectural paradigm for designing highly efficient, stable, and easily recyclable photocatalytic systems. Full article

This work presents the design evolution, fabrication, and characterisation of an additively manufactured ring-type thermal airflow sensor for in-pipe flow monitoring, developed employing exclusively Fused Deposition Modelling (FDM) additive manufacturing technology and a commercially available Carbon Nanotube (CNT)-enriched Biopolymer Polylactic Acid (PLA) composite filament. The design evolution proceeds through three progressive stages. In the first stage, a flat heater element is characterised through Constant-Current (CC) Joule heating experiments in order to derive the corresponding Temperature Coefficient of Resistance (TCR) and Thermal Resistance from the obtained experimental data. Consequently, a Finite Element Method (FEM) model implemented in COMSOL Multiphysics^® and calibrated with the extracted material parameters validates the experimental temperature–power relationship and predicts the convective cooling behaviour at various airflow velocities. In the second stage, the geometry is optimised by introducing a conductive trace with a reduced-cross-section central region; as a result, an equivalent thermal localisation is achieved at approximately 26% lower supplied power with respect to the initial heating element, enabled by the design freedom inherent in the FDM process. We should note that the specific sensing geometry can also be directly embedded into any 3D-printed structural component (e.g., a bracket or housing), enabling simultaneous local thermal heating and/or thermal monitoring together with structural functionality within a single printed part. In the third and final stage—the target device—a fully monolithic ring-type airflow sensor is directly integrated into a 3D-printed pipe segment during the printing process. Under constant-current excitation at 40 mA, the device exhibits a monotonically decreasing resistance with increasing airflow (ΔR ≈ 117 Ω over 0–4 m/s) due to convective cooling, while in a single flow-interruption cycle, approximately 79% of the flow-induced resistance change was recovered upon flow removal, with a residual offset of approximately 3% of the heated baseline. A coupled electrothermal FEM model of the device further supports the experimental response by comparing the simulated temperature rise with the values inferred from resistance measurements, while also clarifying the role of the effective internal convective cooling conditions imposed by the pipe geometry. Key features of the proposed device are low raw-consumables cost, fast on-site manufacturing employing a commercially available desktop 3D printer, monolithic construction free of wire-bonded interconnections, and simplicity, indicating its potential for flow monitoring and condition-based maintenance systems aboard vessels as well as in a wide range of industrial sectors. We should note that the present characterisation was performed under laboratory conditions employing a single prototype per design stage; the effects of humidity, salt exposure, vibration, temperature cycling, and material-batch variability remain to be assessed prior to shipboard deployment. Full article

Catalytic oxidation is one of the most effective technologies for controlling atmospheric pollutants like carbon monoxide (CO), volatile organic compounds (VOCs), and diesel soot. Catalyst performance is governed by the interplay between reaction mechanisms, physicochemical properties, and catalyst architecture. This review provides a comprehensive overview of the fundamental oxidation pathways, including Langmuir–Hinshelwood, Eley–Rideal, and Mars–van Krevelen mechanisms, highlighting their relationship with oxygen mobility, oxygen vacancies, redox behavior, and metal–support interactions. The catalytic roles of noble metals and transition metal oxides are comparatively discussed, with emphasis on the contribution of lattice oxygen and defect chemistry to oxidation activity. The review also examines recent advances in structured catalysts designed to improve heat and mass transfer, catalyst accessibility, and practical reactor performance. Particular attention is given to biomorphic fibers, electrospun nanofibers, catalytic ceramic papers, conventional monoliths, and additively manufactured (3D-printed) monolithic structures as emerging platforms for environmental catalysis. Unlike previous reviews focused primarily on catalyst composition or individual oxidation reactions, this review integrates oxidation mechanisms, catalyst chemistry, and emerging structured catalyst architectures to provide a unified perspective on the design of efficient, durable, and scalable catalytic systems for environmental oxidation applications, while identifying key challenges and future research directions. Full article

While double-layer insulation structures are widely adopted, their thermal performance is critically dependent on the thermophysical behavior of the interstitial air cavity, a variable often oversimplified in current design practices. This article moves beyond generic material descriptions to investigate the specific mechanism of heat transfer transition within sealed air gaps sandwiched between graphite polystyrene boards. The innovation of this experiment lies in the rigorous isolation of air gap thickness as the primary independent variable within a 1 × 1 × 1 m closed building model, instrumented with high-precision GPRS temperature and humidity sensors to capture real-time thermal gradients under the authentic climate conditions of Anyang, Henan. The results demonstrate a non-monotonic relationship between gap thickness and effective thermal resistance, governed by the competition between molecular conduction and buoyancy-driven natural convection. Specifically, the data validates that a 20 mm air gap represents the statistically significant optimum, thereby maximizing insulation efficiency while minimizing radiative heat loss. Using this optimized structure reduces steady-state heat flux compared to monolithic equivalents and aligns with the energy conservation target. Unlike previous studies limited by simulation assumptions or short-term testing, this research provides empirically verified, long-term field data that bridges the gap between theoretical fluid dynamics and practical building envelope engineering. These findings offer a robust, physics-based reference for optimizing double-layer insulation systems in the Central Plains, directly supporting the low-carbon retrofitting of existing building stocks. Full article

There is increasing interest in structured layered double hydroxide (LDH)-based catalysts because they combine tunable acid–base/redox chemistry with reactor architectures that can reduce diffusion lengths, improve heat management, and lower pressure-drop penalties. This review evaluates LDH, LDH-derived oxide (LDO/MMO), reduced metal/LDO, reconstructed hydroxide-rich, and mixed dynamic states integrated into honeycomb monoliths, open-cell foams, meshes/felts, thin films, washcoats, coated plates, microchannels, capillaries, and additively manufactured lattices. To move beyond descriptive comparison, the literature is assessed using unified evaluation dimensions: operative active state, support architecture, coating/integration route, active-phase loading, coating thickness and uniformity, reactor-volume-normalized productivity or STY, ΔP/L, axial/radial thermal gradients, time-on-stream, coating loss, regeneration recovery, and pilot-readiness. Representative benchmarks illustrate both the promise and reporting gaps of the field: NiFe-LDH-derived monoliths for CO₂ methanation have reached ~70% CO₂ conversion at 300 °C with >90% CH₄ selectivity and only 0.7% post-test mass loss; NiFe-LDH/iron-foam monoliths retained 85% ozone conversion after 168 h; high-entropy LDH-derived oxides showed T50/T90 values of 246/254 °C for toluene oxidation; and Au/LDH capillary films achieved 31.9% glycerol carbonate yield and 3.78 g h⁻¹ g⁻¹ productivity. The strongest current cases are pollution abatement and CO₂ methanation, whereas biomass upgrading, fine-chemical flow, high-entropy coatings, and photo/electrocatalytic films require deeper module-level validation. Overall, structured LDH catalysts should be treated as coupled chemistry–coating–reactor systems whose performance must be judged simultaneously by activity, accessible catalyst inventory, transport efficiency, pressure drop, thermal profile, durability, regeneration, and manufacturability. Full article

To efficiently degrade tetracycline (TC) antibiotic pollution, cobalt-based (Co-OMCs/F) and cobalt–copper bimetallic ((Co+Cu)-OMCs/F) monolithic mesoporous carbon catalysts were synthesized using resorcinol–formaldehyde resin as a carbon precursor, with hexamethylenetetramine (HMT) and formaldehyde (CH₂O) as crosslinking agents, followed by high-temperature carbonization under N₂. The materials were characterized by XRD, SEM-EDX, HRTEM, and EPR. Key factors-metal loading, PMS concentration, initial pH, and flow rate-were investigated for their effects on TC degradation. Degradation mechanisms and stability were assessed via radical quenching and continuous-flow cycling tests. Results show optimal performance at a cobalt loading of 0.6 g. Compared to CH₂O, HMT favors a three-dimensional interconnected mesoporous carbon framework with uniform metal distribution and high crystallinity. Under conditions of 25 mg/L TC, 0.33 mmol/L PMS, pH 7, and 2 mL/min flow rate, the (Co+Cu)-OMCs/F (HMT) catalyst achieved ~93% TC degradation over 9 h of continuous operation, and 95% after three reuse cycles, significantly outperforming the single-metal Cu-OMCs/F catalyst. Radical quenching and EPR identified superoxide radicals (·O₂⁻) as the dominant active species (~78% contribution), with sulfate radicals (SO₄^·−), hydroxyl radicals (·OH), and singlet oxygen (¹O₂) playing synergistic roles. The synergistic Co-Cu bimetallic effect, combined with the confinement effect of the mesoporous carbon support and HMT-induced uniform nucleation, endows the catalyst with high activity and long-term stability. This work provides a theoretical basis for designing efficient, reusable, monolithic mesoporous carbon-based PMS activation catalysts for advanced antibiotic wastewater treatment. Full article

Hydrogen from biogenic sources is central to the transition to a carbon-neutral energy system, offering flexibility for mobility and industrial applications. Decentralized steam reforming of biogas enables on-site hydrogen production but requires precise heat management due to its strongly endothermic nature. In small-scale systems, conventional manufacturing approaches often limit geometric flexibility and thermal integration, whereas additive manufacturing enables highly integrated reactor structures that overcome these constraints. This study presents the development and experimental evaluation of a compact, monolithic reformer additively manufactured from silicon-infiltrated silicon carbide, combining combustion and reforming zones in a single component to enhance heat transfer and compactness. The reactor features an internal U-shaped reforming channel filled with a nickel-based catalyst and was tested under varying loads. CH₄ conversions of 95–99% close to equilibrium were achieved at gas hourly space velocities up to 75,000 h⁻¹. Stable internal heat supply sustained reforming, although combustion results remain preliminary due to manufacturing-related blockages in the combustion channels, as revealed by computed tomography (CT) analysis. Energy assessments indicate that thermal efficiency is primarily limited by external heat losses of up to 46%, resulting from the high operating temperatures and small reactor dimensions. The results demonstrate the feasibility of the integrated reactor concept while highlighting current limitations related to manufacturability and heat losses, providing a basis for future optimization and scale-up. Full article

This study systematically investigates the low-velocity impact response of aerospace-grade carbon-fiber-reinforced polymer (CFRP) T-stiffened panels. Through drop-weight impact tests at 20 J and 35 J energies and Cohesive Zone Model (CZM) numerical simulations, a comparative analysis was performed on two composite configurations: the pure CFRP baseline (Configuration A) and the hybrid configuration incorporating surface glass fiber layers (Configuration B). High-fidelity correlation between experimental and numerical results was achieved, validating the progressive damage evolution of the matrix and fiber constituents. The main findings demonstrate that the hybrid Configuration B exhibits significantly superior impact resistance compared to the monolithic CFRP Configuration A. The introduction of surface glass fiber layers produces a synergistic hybrid effect in the composite system. This surface layer acts as a protective buffer, effectively attenuating the impact load before it propagates to the underlying carbon fiber laminate. As a result, the hybrid structure absorbs more energy and effectively suppresses rapid crack propagation. Under 35 J impact energy, Configuration B avoids the brittle failure of the matrix observed in Configuration A, achieving a 24% increase in permanent energy absorption. This surface hybridization strategy provides an effective method for improving damage tolerance and preserving the structural integrity of advanced composite stiffened panels. Full article

Ciprofloxacin (CIP) is a persistent fluoroquinolone antibiotic frequently detected in water bodies, and its efficient mineralization remains a challenge in wastewater treatment. In this work, iron oxide–chitosan macroporous nanocomposite hydrogels were developed as heterogeneous catalysts for the electro-Fenton degradation of CIP. The materials were synthesized via Pickering high internal phase emulsion templating, yielding monoliths with a three-dimensional interconnected porous structure, an average pore size of 18.9 ± 0.7 µm, a window size of 8.1 ± 0.7 µm, an openness degree of 39.6%, a specific surface area of 1.77 m² g⁻¹, an iron content of 64.2 mg g⁻¹, and a crosslinking degree of 92.1%. The monoliths exhibited controlled swelling in aqueous medium at pH 3, with a gravimetric water uptake of 142.1 ± 2.3% and a volumetric swelling of 39.3 ± 1.2% at equilibrium. Iron oxide particles remained exposed on the porous surface, providing accessible catalytic sites, while the interconnected porosity favored reactant diffusion. Compared with direct anodic oxidation, which achieved 32% total organic carbon removal after 20 min, the heterogeneous electro-Fenton process using the synthesized monoliths as catalysts showed superior performance, reaching nearly 95% removal within 2 min and complete mineralization within 15 min. This enhanced performance was associated with higher hydroxyl radical generation (~3.5 µM) than that observed for anodic oxidation alone (~1.5 µM). These findings highlight the potential of biodegradable iron oxide–chitosan macroporous hydrogels as sustainable catalysts for antibiotic removal from water. Full article

The demand for flexible and wearable electronics has intensified the need for conformable, high-performance, and self-sustaining power sources. Flexible supercapacitors (FSCs) and flexible batteries (e.g., lithium-ion and lithium–sulfur) are promising owing to their high-power density, long cycle life, and mechanical flexibility. A transformative solution lies in integrating these storage devices with mechanical energy harvesters, particularly triboelectric nanogenerators (TENGs), to create autonomous self-charging power systems (SCPSs). TENGs exhibit high output, versatile operational modes, material flexibility, and efficient energy harvesting from body movements. This review provides an overview of the recent advances in flexible energy storage technologies, encompassing carbon-based materials, MXenes, polymers, metal oxides, metal–organic frameworks (MOFs), and their hybrid architectures. It discusses the synergistic integration of these storage devices with TENGs to realize multifunctional SCPSs. It also highlights the fundamental design principles of flexible devices, the critical interplay of materials and architecture, and the journey towards monolithic system integration. The review also underscores the importance of managing harvesters’ pulsed output for efficient storage. Finally, a critical analysis of the challenges, including the energy density–flexibility compromise, environmental stability, and safety, is presented, alongside a forward-looking perspective on commercialization pathways for these technologies to power the next generation of autonomous wearable and sustainable electronic systems. Full article

Electrolysis of water is a promising emission-free approach of hydrogen production, making water electrolyzers important for many renewable energy systems. Electrochemical electrodes enriched with nanocatalysts can significantly advance such technologies, but the use of nanomaterials, deployed as packed powders or painted films, is generally limited by durability and reusability challenges. To overcome these deficiencies, we have fabricated hierarchical hybrid electrode (HHE) monoliths comprising carpet-like arrays of multiwalled carbon nanotubes covalently bonded to porous reticulated carbon foams that are further functionalized with strongly attached nanocatalysts. This paper presents our investigation of HHE materials with CNT carpets and palladium nanoparticle (PdNP) catalysts in two key electrolysis reactions: hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). Their performances in different electrolytes have been evaluated using cyclic voltammetry, linear sweep voltammetry and Tafel analysis. This architecture provided multi-faceted advantages, and the contribution of each nanocomponent in the monolith has been analyzed. The presence of Pd-NP in the HHE also improved the electrode’s tolerance to Cl⁻ ions, which is very promising for saline water electrolysis. These studies indicate that the HHE architecture of electrochemical electrodes can be a versatile and tunable option for future electrochemical systems relevant to renewable energy applications. Full article

Traditional pipe roof support design methods generally assume horizontal ground conditions and treat the pipe roof as a monolithic beam, thereby neglecting the differential stress distribution among individual steel pipes under unsymmetrical loading. To address this gap, this paper presents two main contributions: a low-carbon cement-based grouting material suitable for pipe roof reinforcement, and a new mechanical model that simultaneously accounts for biased pressure conditions and the inter-pipe micro-arch effect. First, the working performance of limestone calcined clay cement (LC³) grout was systematically tested at a water–cement ratio of 1:1, and the optimal mix ratio was determined. Grout–soil reinforcement tests on weathered granite show that, for grout-to-soil volume ratios between 0.2 and 0.8, the compressive strength of the reinforced material exceeds 10 MPa and the elastic modulus exceeds 600 MPa. Second, a mechanical model for the pipe roof was established based on the Pasternak two-parameter foundation theory, incorporating both biased pressure conditions and the inter-pipe micro-arch effect. The model predictions were compared with existing field monitoring data in the literature, showing consistent trends and good agreement in peak deflection values. Parametric analysis reveals that under horizontal ground conditions, the pipe roof response is symmetric, with the vault as the most critical area. As the bias angle increases, the maximum response shifts toward the higher side of the terrain, and the stress difference between pipes on both sides increases significantly. Theoretical analysis of the low-carbon grouting material shows that pipe roof deflection is moderately reduced compared to traditional grouting materials, but at the cost of increasing bending moment and shear force within the steel pipes. The proposed low-carbon grouting material and the validated mechanical model provide theoretical support for the design optimization of pipe roof support in shallow unsymmetrical loading tunnels. Full article