Search Results (145)

Tidal seashell waste represents an abundant, underutilized marine resource that poses environmental disposal challenges but offers potential as a sustainable bio-filler in epoxy composites. This study investigates its incorporation into bio-based epoxy systems to reduce reliance on non-renewable materials and promote circular economy objectives. Processed seashell powder was blended into epoxy formulations, and response surface methodology was applied to optimize filler loading and resin composition. Comprehensive characterization included tensile strength, impact resistance, hardness, density, and thermal conductivity testing, along with microscopy analysis to evaluate filler dispersion and interfacial bonding. The optimized composites demonstrated improved hardness, density, and thermal stability while maintaining acceptable tensile and impact strength. Microscopy confirmed uniform filler distribution at optimal loadings but revealed agglomeration and void formation at higher contents, which can reduce interfacial bonding efficiency. These findings highlight the feasibility of valorizing marine waste as a reinforcing filler in sustainable composite production, supporting environmental goals and offering a scalable approach for the development of durable, lightweight materials suitable for structural, coating, and industrial applications. Full article

The composite materials industry is increasingly seeking sustainable alternatives to mitigate the environmental impact of end-of-life materials. As a result, many sectors are transitioning toward bio-based or partially bio-based matrices (e.g., epoxy resins) to preserve material properties while improving sustainability. The transportation sector, in particular, demands materials that meet stringent mechanical and fire resistance standards. In this study, various epoxy systems with bio-based and/or recyclable content were investigated, along with renewable additives designed to enhance fire resistance through their functional groups and chemical structure. The research focused on developing formulations compatible with Sheet Moulding Compound (SMC) technology, which is widely used in transportation applications. Through extensive testing, materials with high bio-based content were successfully developed, exhibiting competitive mechanical properties and compliance with key fire safety requirements of the railway sector, as per the EN 45545-2 standard. Full article

There has been a growing interest in polymer-based materials in recent years, and current research is focused on reducing fossil-derived epoxy compounds. This review examines the potential of epoxidised vegetable oils (EVOs) as sustainable alternatives to these systems. Epoxidation processes have been systematically analysed and their influence on chemical, thermal, and mechanical properties has been assessed. Results indicate that basic, low-toxicity epoxidation methods resulted in resins with comparable performance to those obtained through more complex common/commercial procedures. In total, 5–7% oxirane oxygen content (OOC) was found to be optimal to achieve a balanced crosslink density, thus enhancing tensile strength. Furthermore, mechanical properties have been insufficiently studied, as less than half of the studies were conducted at least tensile or flexural strength. Reinforcement strategies were also explored, with nano-reinforcing carbon nanotubes (CBNTs) showing the best mechanical and thermal results. Natural fibres reported better mechanical performance when mixed with EVOs than conventional systems. On the other hand, one of the main constraints observed is the lack of consistency in reporting key chemical and mechanical parameters across studies. Environmental properties and end-of-life use are significant challenges to be addressed in future studies, as there remains a significant gap in understanding the end-of-life of these materials. Future research should focus on the exploration of eco-friendly epoxidation reagents and standardise protocols to compare and measure oil properties before and after being epoxidised. Full article

The increasing demand for sustainable materials has intensified the interest in natural fiber-reinforced composites (NFRCs) as environmentally friendly alternatives to synthetic composites. However, NFRCs often face limitations in thermal stability, restricting their use in high-temperature environments. To address this, the present study explores the hybridization of cellulosic flax fibers with protein-based wool fibers to improve thermal stability without compromising mechanical integrity. Wool–flax hybrid composites were fabricated using a bio-based epoxy resin through a resin infusion technique with different fiber proportions. The flexural properties of these composites were evaluated under varying temperature conditions to assess the influence of fiber composition and thermal conditions. This study specifically examined the impact of wool fiber content on the flexural performance of the composites under thermal conditions, including behavior near and above the matrix’s glass transition temperature. The results showed that the flexural properties of the hybrid biocomposites were significantly affected by temperature. Compared with specimens tested at room temperature, the flexural modulus of all variants decreased by 85–94%, while the flexural strength declined by 79–85% at 120 °C, depending on the variant. The composite variant with a higher wool content (variant 3W) exhibited enhanced flexural performance, demonstrating an average of 15% greater flexural strength than other variants at 60 °C and 5% higher at 120 °C. These findings suggest that incorporating wool fibers into flax-based composites can effectively improve thermal stability while maintaining flexural properties, supporting the development of sustainable biocomposites for structural applications. Full article

The dependence of conventional epoxy resins on fossil fuels and the environmental and health hazards associated with bisphenol A (BPA) demand the creation of sustainable alternatives. Because lignin is a natural resource and has an aromatic ring skeleton structure, it could be used as an alternative to fossil fuels. This study effectively resolved this challenge by utilizing a sustainable one-step epoxidation process to transform lignin into a bio-based epoxy resin. The results verified the successful synthesis of epoxidized bamboo lignin through systematic characterization employing Fourier transform infrared spectroscopy, hydrogen spectroscopy/two-dimensional heteronuclear single-quantum coherent nuclear magnetic resonance, quantitative phosphorus spectroscopy, and gel permeation chromatography. Lignin-based epoxy resins had an epoxy equivalent value of 350–400 g/mol and a weight-average molecular weight of 4853 g/mol. Studies on the curing kinetics revealed that polyetheramine (PEA-230) demonstrated the lowest apparent activation energy (46.2 kJ/mol), signifying its enhanced curing efficiency and potential for energy conservation. Mechanical testing indicated that the PEA-230 cured network demonstrated the maximum tensile strength (>25 MPa), whereas high-molecular-weight polyetheramine (PEA-2000) imparted enhanced elongation to the material. Lignin-based epoxy resins demonstrated superior heat stability. This study demonstrates the conversion of bamboo lignin into bio-based epoxy resins using a simple, environmentally friendly synthesis process, demonstrating the potential to reduce fossil resource use, efficiently use waste, develop sustainable thermosetting materials, and promote a circular bioeconomy. Full article

A biobased flame retardant, trieugenylphosphate (TEP), was synthesized from eugenol and incorporated at concentrations of 10 and 30 wt.% into the epoxy matrix. Flammability and thermal stability were investigated using the UL-94 test, pyrolysis–combustion flow calorimetry (PCFC), and thermogravimetric analysis (TGA). Thermal and thermomechanical properties were examined by differential scanning calorimetry (DSC) and dynamical mechanical thermal analysis (DMTA). The modified resin with TEP content showed self-extinguishing properties and acceptable thermal and thermomechanical properties. Furthermore, the microcalorimetric method proved that the introduction of the TEP additive to the epoxy matrix reduced the values of p_cHRR (414.4 ± 5.5 W/g), THR (29.1 ± 0.6 kJ/g), and HRC (446 ± 7 J/g·K) for the sample tested compared to the unmodified resin. Full article

The use of natural fibers in hydro turbine rotors promotes sustainability by offering biodegradable, renewable materials with a lower carbon footprint. This study compares the hydrodynamic performance of two rotors in a gravitational vortex turbine: Rotor 1, 3D-printed with polylactic acid (PLA), and Rotor 2, made from fique fiber and epoxy resin using manual molding. To compare the rotors, experimental tests were conducted on a laboratory-scale setup, where the behavior of both rotors was evaluated under different flow regimes. Rotor 1 achieved 61.01% efficiency at an angular velocity ($\omega$) 160 RPM, while Rotor 2 reached only 19.03% at $\omega$ of 165 RPM. The lower performance of Rotor 2 was due to dynamic imbalances and mechanical vibrations, leading to energy losses. These challenges highlight the limitations of manual molding in achieving precise rotor geometry and balance. To improve natural fiber rotor viability, optimizing manufacturing techniques is crucial to enhance dynamic balance and minimize vibrations. Advancements in fabrication could bridge the performance gap between natural and synthetic materials, making bio-based rotors more competitive. This study emphasizes the potential of natural fibers in sustainable energy and the need to refine production methods to maximize efficiency and reliability. Addressing these challenges will help integrate eco-friendly rotors into hydro turbine technologies. Full article

This research work focuses on the chemical recycling of a Carbon Fiber-Reinforced Composite (CFRC) manufactured through a vacuum-assisted resin infusion (VARI) process, characterized by a high Young’s modulus of approximately 7640 MPa. The recycling reaction was performed using a mixture of eco-sustainable solvents, composed of acetic acid and hydrogen peroxide, and was conducted at three different temperatures (70, 80, and 90 °C). The reaction yield values, evaluated with an innovative approach that involved the use of thermogravimetric analysis (TGA), confirmed the importance to recycle at a temperature corresponding to the glass transition temperature (Tg = 90.3 °C) of the resin. Spectroscopic investigations highlighted that the chemical bond cleavage occurred through the selective breaking of the C-N bonds of the cross-linked matrix structure, allowing the recovery of both the reinforcing phase of the epoxy matrix and the initial oligomers/monomers of the epoxy matrix. The morphological and electrical investigations carried out on the recovered fibers further confirmed the efficiency of the recycling process conducted at the highest explored temperature, allowing the recovery of cleaner fibers with an electrical conductivity value (8.04 × 10² S/m) closer to that of virgin fibers (2.20 × 10³ S/m). The proposed strategy is a true challenge in terms of saving energy, solving waste disposal problems, preserving the earth, and preventing the depletion of planet resources. Full article

In view of sustainable-by-design issues, there is an urgent need for replacing harmful coating ingredients with more ecological, non-toxic alternatives from bio-based sources. In particular, fluorine derivatives such as polytetrafluoroethylene (PTFE) powders are frequently applied as coating additives because of their versatile role in rendering hydrophobicity and lubrication. In this research, a screening study is presented regarding the performance of alternative micronized biowax powders, produced from various natural origins, when used as functional additives in protective epoxy coatings for wood. The micronized wax powders from bio-based sources (carnauba wax, rice bran wax, amide biowax) and reference fossil sources (PE wax/PTFE, PE wax, PTFE), of large (8 to 11 µm) and small sizes (4 to 6 µm), were added into fully bio-based epoxy clear coat formulations based on epoxidized flaxseed oil and proprietary acid hardener. Within concentration ranges of 0.5 to 10 wt.-%, it was observed that rice bran micropowders present higher hardness, scratch resistance, abrasion resistance, and hydrophobicity when compared to the results for PTFE. Moreover, the proprietary mixtures of biowax combined with PTFE micropowders provide synergistic effects, with PTFE mostly dominating in regards to the mechanical and physical properties. However, the granulometry of the micronized wax powders is a crucial parameter, as the smallest biowax particle sizes are the most effective. Based on further analysis of the sliding interface, a more ductile surface film forms for the coatings with rice bran and carnauba wax micropowders, while the amide wax is more brittle in parallel with the synthetic waxes and PTFE. Infrared spectroscopy confirms a favorable distribution of biowax micropowders at the coating surface in parallel with the formation of a protective surface film and protection of the epoxy matrix after abrasive wear. This study confirms that alternatives to PTFE for the mechanical protection, gloss, and hydrophobicity of wood coatings should be critically selected among the available grades of micronized waxes, depending on the targeted properties. Full article

Sustainable bio-based epoxy technology is developed by using bio-based epoxy materials instead of conventional fossil-derived ones. Significant progress in new bio-based epoxy material development on bio-based epoxy resins, curing agents, and additives, as well as bio-based epoxy formulated products, has been achieved recently not only in fundamental academic studies but also in industrial product development. There are mainly two types of bio-based epoxy resins: conventional epoxy resins and novel epoxy resins, depending on the epoxy resin building-block type used. Bio-based conventional epoxy resins are prepared by using the bio-based epichlorohydrin to replace conventional fossil-based epichlorohydrin. Bio-based novel epoxy resins are usually prepared from epoxidation of renewable precursors such as unsaturated vegetable oils, saccharides, tannins, cardanols, terpenes, rosins, and lignin. Typical bio-based curing agents are bio-based polyamines, polyamides, amidoamines, and cardanol-based phenalkamine-type curing agents. Cardanol is a typical bio-based reactive additive available commercially. Certain types of partially bio-based formulated epoxy products have been developed and supplied for use in bonding, coating, casting, composite, and laminating applications. Full article

The growing demand for sustainable composites has increased interest in natural fiber reinforcements as alternatives to synthetic materials. This study evaluates the bending properties of sandwich structures with flax fibers and 3D-printed lightweight foaming PLA cores compared to conventional designs using glass fibers and traditional cores. Three-point bending tests (EN 310) and density profile analysis showed that, despite its lower density, the 3D-printed foaming PLA core achieved a modulus of elasticity of 2269.19 MPa and a bending strength of 31.46 MPa, demonstrating its potential for lightweight applications. However, natural fibers influenced resin absorption, affecting core saturation compared to glass fibers. The use of bio-based epoxy and foaming PLA contributes to a lower environmental footprint, while 3D printing enables precise material optimization. These findings confirm that 3D-printed cores offer a competitive and sustainable alternative, with future research focusing on further optimization of internal structure to enhance mechanical performance. Full article

Resin transfer molding (RTM) is a key process for manufacturing high-performance fiber-reinforced composites, in which resin infiltration dynamics play a critical role in process efficiency and defect minimization. This study presents a numerical and experimental analysis of resin flow in biaxial noncrimp carbon fiber reinforcement using FormuLITE 2500A/2401B epoxy. A model based on Darcy’s law and resin sorption effects was developed to investigate the influence of injection pressure (15–25 kPa), permeability (350 × 10⁻¹² m² to 0.035 × 10⁻¹² m²), porosity (0.78–0.58), viscosity (0.28–0.48 Pa·s), and injection radius (0.001–0.003 m) on flow-front progression. The results show that a higher injection pressure increased the infiltration depth by 30% at 250 s, while a 100× reduction in permeability reduced infiltration by 75%. The increased viscosity slowed the resin flow by ~18%, and the lower porosity reduced the flow-front progression by 15%. The experimental validation demonstrated a relative error of <5% between the numerical predictions and the measured data. This study provides critical insights into RTM process optimization for uniform fiber impregnation and defect minimization. Full article

Conventional epoxy thermosets, with irreversible crosslinking networks, cannot be reprocessed and recycled. Furthermore, the utilization of petroleum-based materials accelerates the depletion of non-renewable resources. The introduction of dynamic covalent bonds and the use of bio-based materials for thermosets can effectively address the above issues. Herein, a series of bio-based epoxy vitrimers with dynamic covalent imine bonds were synthesized via a simple solvent-free, one-pot method using vanillin-derived aldehyde monomers, 4,4-diaminodiphenylsulfone (DDS) and bisphenol F diglycidyl ether (BFDGE) as raw materials. The effect of crosslinking density, crosslinking structure and imine bond content on the resulting bio-based vitrimers was studied, demonstrating their excellent thermal properties, UV shielding and solvent resistance, as well as outstanding mechanical properties compared to those of the previously reported vitrimers. In particular, the cured neat resin of vitrimer had a maximum tensile strength of 109 MPa and Young’s modulus of 6257 MPa, which are higher than those of previously reported imine-based vitrimers. The dynamic imine bonds endow these vitrimers with good reprocessability upon heating (over 70% recovery) and degradation under acidic conditions, enabling recycling by physical routes and gentle degradation by chemical routes. This study demonstrates a simple and effective process to prepare high-performance bio-based and recycled epoxy thermosets. Full article

Bio-based composites offer potential environmental benefits over fossil-based materials, but limited research exists on manufacturing processes with varying material combinations. This study performs a cradle-to-grave Life Cycle Assessment of five composite types to evaluate the role of fully and partially bio-based composites, focusing on the manufacturing stage. The composite materials include glass or flax fiber-based reinforcements embedded in polymer matrices based on a fossil epoxy, a partially bio-based epoxy, or epoxidized linseed oil, fabricated using vacuum-assisted resin infusion. Flax fibers in a partially bio-based epoxy achieve the lowest environmental impacts in most categories when assessed at equal geometry. Glass fiber composites exhibit a higher fiber volume content and material properties and thus demonstrate competitive environmental performance at equal absolute and normalized tensile strength. Composites using epoxidized linseed oil are the least advantageous, with the manufacturing stage contributing a majority of the environmental impacts due to their comparatively long curing times. These results are based on methodological choices and technical constraints which are discussed together with benchmarking against previous studies. While partially bio-based materials can provide a middle ground for enhancing composite environmental performance, the further optimization of bio-based material functionality regarding material properties and processability is pivotal to exploit the full potential of bio-based composites. Full article

A rapid microwave-assisted process minimizing waste was set up to produce bio-based benzoxazine-like monomers produced from vanillylamine and melamine. Without excessive purification, different viscous liquid precursors had a remarkable ability to form four strong and transparent different solid cross-linked thermosets, displaying lower curing temperatures under 130 °C. The long and strong adhesive performance of the cured materials was observed using glass slides or aluminum surfaces and they could become a good alternative to adhesive epoxy resin for metal surfaces. At the higher temperatures, these solids could act as efficient flame-retardants proven by thermogravimetric measurements. The best candidates gave a limiting oxidation index value of 41.9. In order to improve the intrinsic surface hydrophobicity of the phenolic resins, slight amounts of silica and iron oxide nanoparticles were dispersed in the polymer matrix, and finally mechanical resistance was pointed out. The most promising of our melamine-based resin was loaded with aluminum pigment to furnish a silver-colored paste ready for being cured to afford a robust solid, which does not undergo contraction or deformation. Full article