Search Results (29)

In response to environmental concerns and the depletion of fossil resources, transitioning coatings toward sustainability is imperative. Bio-based coatings, derived from renewable biomass, represent a highly promising development pathway. This review comprehensively summarizes recent advances, prevailing challenges, and future prospects of bio-based coatings, with a focus on bio-based polymer resins—serving as the primary film-forming materials—and key auxiliary components such as pigments and fillers, additives, and solvents. This review systematically elaborates on the definition of bio-based coatings, their raw material sources, and international standards for bio-based carbon content determination. The core strategies for converting biomass into coating components are critically analyzed, namely direct utilization, physical blending, chemical modification, and biosynthesis. Furthermore, the synthesis, properties, and applications of key bio-based polymer systems—including epoxy, polyurethane, alkyd, and acrylic resins—are critically discussed, with particular emphasis on how molecular engineering enhances their performance and functionality. Despite significant progress, bio-based coatings still face several challenges, such as balancing performance and cost, ensuring the stability of raw material supply chains, and establishing globally unified standards. This review concludes that the integration of chemical modification and biosynthesis technologies, coupled with the establishment of a unified bio-based content standard system, constitutes two core drivers for advancing bio-based coatings from “green alternatives” toward “high-performance dominance” in the future. Full article

In view of sustainable-by-design issues, there is an urgent need for replacing harmful coating ingredients with more ecological, non-toxic alternatives from bio-based sources. In particular, fluorine derivatives such as polytetrafluoroethylene (PTFE) powders are frequently applied as coating additives because of their versatile role in rendering hydrophobicity and lubrication. In this research, a screening study is presented regarding the performance of alternative micronized biowax powders, produced from various natural origins, when used as functional additives in protective epoxy coatings for wood. The micronized wax powders from bio-based sources (carnauba wax, rice bran wax, amide biowax) and reference fossil sources (PE wax/PTFE, PE wax, PTFE), of large (8 to 11 µm) and small sizes (4 to 6 µm), were added into fully bio-based epoxy clear coat formulations based on epoxidized flaxseed oil and proprietary acid hardener. Within concentration ranges of 0.5 to 10 wt.-%, it was observed that rice bran micropowders present higher hardness, scratch resistance, abrasion resistance, and hydrophobicity when compared to the results for PTFE. Moreover, the proprietary mixtures of biowax combined with PTFE micropowders provide synergistic effects, with PTFE mostly dominating in regards to the mechanical and physical properties. However, the granulometry of the micronized wax powders is a crucial parameter, as the smallest biowax particle sizes are the most effective. Based on further analysis of the sliding interface, a more ductile surface film forms for the coatings with rice bran and carnauba wax micropowders, while the amide wax is more brittle in parallel with the synthetic waxes and PTFE. Infrared spectroscopy confirms a favorable distribution of biowax micropowders at the coating surface in parallel with the formation of a protective surface film and protection of the epoxy matrix after abrasive wear. This study confirms that alternatives to PTFE for the mechanical protection, gloss, and hydrophobicity of wood coatings should be critically selected among the available grades of micronized waxes, depending on the targeted properties. Full article

As one of the most widely used thermosets due to its excellent performances, epoxy resin (EP) is widely used in various fields and often employed as a component of composite actuator devices, strengthening their mechanical properties. However, the expanding production of EP inevitably leads to the accumulation of waste end-of-life equipment and the corresponding increasingly serious environmental problems. This review summarizes the recycling strategies of EP, divided into two perspectives: recycling from wastes and sources. Chemical recycling is expected to be the future of waste EP treatment, and we discuss the chemical recycling methods of existing waste EP based on different mechanisms, including the selective cleavage of ester bonds, C–N bonds, and C–O bonds. On the other hand, epoxy vitrimer networks based on various dynamic covalent linkages are also outlined, which can respond to multiple external stimuli and provide materials with recyclability from the origin. Therefore, the use of epoxy vitrimer actuators can prevent waste generation throughout the whole lifecycle. We present some issues of concern in both waste-based and source-based recycling strategies and emphasize the significance of scaling-up. Finally, we summarized the current situation and present some future perspectives with the aim of making practical contributions to environmental issues. Full article

Environmental awareness has led industries and consumers to replace products derived from oil resources with products derived from natural sources. In the case of the composite materials industry, the replacement of synthetic fibres with natural fibres has increased in recent years. To study the influence that different types of natural fibres and different textile manufacturing techniques have on the mechanical properties of composites, bio-based epoxy matrix composites reinforced with different natural animal fibres were produced, some reinforced with sheep’s wool and others with dog wool, which were later subjected to bending and tensile tests. From the authors’ knowledge, there are few studies of composites produced with animal fibres, and even fewer with dog hair. The textile structures used as reinforcement were created using crochet, knitting, and weaving techniques. Prior to the composites production, the fibres were characterized by X-ray Diffraction (X-RD), and the yarns produced from these fibres were subjected to tensile tests. The results obtained suggest that the number of yarns and the diameter of the needles used during the production of the reinforcement have a significant impact on the mechanical properties of the composites. The green epoxy resin composites reinforced with sheep’s wool exhibit higher values of flexural strength, tensile strength, and Young’s modulus than those reinforced with dog wool, with average increases of 36.97%, 45.16%, and 72.99%, respectively. It was also possible to verify that the composites reinforced with woven fabrics and crocheted fabrics exhibit the highest values of tensile strength, flexural strength, and Young’s modulus. Additionally, the composites reinforced with woven fabrics exhibit the highest values of deformation at first failure/break and toughness. Full article

Polyurethanes (PUs) are one of the most versatile polymeric materials, making them suitable for a wide range of applications. Currently, petroleum is still the main source of polyols and isocyanates, the two primary feedstocks used in the PU industry. However, due to future petroleum price uncertainties and the need for eco-friendly alternatives, recent efforts have focused on replacing petrol-based polyols and isocyanates with counterparts derived from renewable resources. In this study, waste cooking oil was used as feedstock to obtain polyols (POs) for new sustainable polyurethane foams (PUFs). POs with various hydroxyl numbers were synthesized through epoxidation followed by oxirane ring opening with diethylene glycol. By adjusting reagent amounts (acetic acid and H₂O₂), epoxidized oils (EOs) with different epoxidation degrees (50–90%) and, consequently, POs with different OH numbers (200–300 mg KOH/g) were obtained. Sustainable PUFs with high bio-based content were produced by mixing the bio-based POs with a commercial partially bio-based aliphatic isocyanate and using water as the blowing agent in the presence of a gelling catalyst and additives. Various water (4, 8, 15 php) and gelling catalyst (0, 1, 2 php) amounts were tested to assess their effect on foam properties. PUFs were also prepared using EOs instead of POs to investigate the potential use of EOs directly in PUF production. Characterization included morphological, chemical, physical, thermal, and mechanical analyses. The rigid PUFs exhibited high density (150–300 kg/m³) and stability up to 200 °C. The combined use of bio-based polyols with partially bio-based isocyanate and water enabled PUFs with a bio-based content of up to 77 wt.%. EOs demonstrated potential in PUF production by bypassing the second synthesis step, enhancing sustainability, and significantly reducing energy and costs; however, PUF formulations with EOs require optimization due to lower epoxy ring reactivity. Full article

Thermosetting polymers and composites are a class of high-performance materials with significant industrial applications. However, the widespread use of thermosets and their composites generates large quantities of waste and leads to serious economic and environmental problems, there is a critical need in the elaboration of sustainable composite materials. Here, we propose a method to prepare sustainable carbon fiber reinforced composites with different degrees of greenness by blending environmentally friendly EIA with DGEBA in different ratios, and the properties compared with a well-known commercial petroleum-based epoxy resin. The prepared carbon fiber reinforced polymer (CFRP) composites with different degrees of greenness had excellent dimensional stability under extreme hygrothermal aging. After aging, the green CFRP composite T700/EIA-30 has higher strength and performance retention than that of petroleum-based CFRP composites. The higher hygrothermal stability and durability of EIA-based epoxy resins as compared with BPA-based epoxy resins demonstrated significant evidence to design and develop a novel bio-based epoxy resin with high performance to substitute the petroleum-based epoxy resin. Full article

Being a bio-sourced and biodegradable polymer, polylactic acid (PLA) has been considered as one of the most promising substitutes for petroleum-based plastics. However, its wide application is greatly limited by its very poor ductility, which has driven PLA-toughening modifications to be a topic of increasing research interest in the past decade. Toughening enhancement is achieved often at the cost of a large sacrifice in strength, with the toughness–strength trade-off having remained as one of the main bottlenecks of PLA modification. In the present study, a bio-elastomeric material of epoxidized soybean oil (ESO) crosslinked with sebacic acid (SA) and enhanced by graphene oxide (GO) nanoparticles (NPs) was employed to toughen PLA with the purpose of simultaneously preserving strength and achieving additional functions. The even dispersion of GO NPs in ESO was aided by ultrasonication and guaranteed during the following ESO-SA crosslinking with GO participating in the carboxyl–epoxy reaction with both ESO and SA, resulting in a nanoparticle-enhanced and dynamically crosslinked elastomer (GESO) via a β-hydroxy ester. GESO was then melt-blended with PLA, with the interfacial reaction between ESO and PLA offering good compatibility. The blend morphology, and thermal and mechanical properties, etc., were evaluated and GESO was found to significantly toughen PLA while preserving its strength, with the GO loading optimized at ~0.67 wt%, which gave an elongation at break of ~274.5% and impact strength of ~10.2 kJ/m², being 31 times and 2.5 times higher than pure PLA, respectively. Moreover, thanks to the presence of dynamic crosslinks and GO NPs, the PLA-GESO blends exhibited excellent shape memory effect and antistatic properties. Full article

The use of composites in the aerospace industry has been increasing exponentially. However, conventional epoxy resins, derived from petroleum sources, are not sustainable, making them non-degradable and environmentally harmful. In order to foster a sustainable environment, replacing conventional thermoset epoxies with bio-sourced carbon epoxies is imperative. With the enhancement in technology, it is possible to combine vegetable oils or bio-based copolymers with resins to make it recyclable in nature. Hence, it is necessary to study bio-based epoxies and carry out material characterization and see how they behave differently from conventional epoxies. This study examines the mechanical properties of different types of epoxy resins, which includes conventional, recyclable, and non-recyclable bio-epoxies. Tensile, bending, fracture toughness, and compression tests are performed in accordance with ASTM and ISO standards. The results show that the recyclable bio-epoxy exhibits comparable or superior properties when compared with conventional and non-recyclable bio-epoxies, particularly in terms of impact resistance. Recyclable epoxy, examined in the current study, shows a 73% higher strain energy release rate as compared to conventional epoxy. These results suggest that bio-epoxies could serve as a viable alternative to conventional epoxy. Full article

This study comprehensively examines recent developments in bio-epoxy resins and their applications in composites. Despite the reliability of traditional epoxy systems, the increasing demand for sustainability has driven researchers and industries to explore new bio-based alternatives. Additionally, natural fibers have the potential to serve as environmentally friendly substitutes for synthetic ones, contributing to the production of lightweight and biodegradable composites. Enhancing the mechanical properties of these bio-composites also involves improving the compatibility between the matrix and fibers. The use of bio-epoxy resins facilitates better adhesion of natural composite constituents, addressing sustainability and environmental concerns. The principles and methods proposed for both available commercial and especially non-commercial bio-epoxy solutions are investigated, with a focus on promising renewable sources like wood, food waste, and vegetable oils. Bio-epoxy systems with a minimum bio-content of 20% are analyzed from a thermomechanical perspective. This review also discusses the effect of incorporating synthetic and natural fibers into bio-epoxy resins both on their own and in hybrid form. A comparative analysis is conducted against traditional epoxy-based references, with the aim of emphasizing viable alternatives. The focus is on addressing their benefits and challenges in applications fields such as aviation and the automotive industry. Full article

Bio-based epoxy resin materials have obtained significant attention in the packaging industry due to concerns about the environmental and economic impacts of traditional petroleum-based plastics. The aim of this research is to improve bio-based resins’ properties by investigating varying formic acid contents in the presence of a green catalyst and characterizing their physical, chemical, and mechanical properties for further scaled-up bio-based resin production for industrial packaging applications. The crude soybean oil was epoxidized with formic acid as an oxidizing agent at varying equivalent weights of 10:1 to 10:10 of soybean oil: formic acid in the presence of hydrogen peroxide and choline chloride-oxalic acid as a bi-functional green catalyst. The effect of increasing the amount of formic acid used to epoxidize crude soybean oil was evaluated with infrared (IR) spectroscopy, rheological, and epoxy yield measurements. The results demonstrated that formic acid significantly influenced the epoxidation of soybean oil, leading to a higher conversion of carbon-carbon double bonds, with a selectivity of 98% when the ratio of soybean oil to formic acid was between 10:5 and 10:10. The bio-resin film was formulated using the improved epoxidized soybean oils—from ESO (10:2.5) to ESO (10:10)—and equal amounts of acrylic acid. The results showed that resin films led to an improvement in tensile strength (ca. 180 MPa) and thermal stability at 360 °C. Although further research is necessary, this study provides valuable insights for designing an effective epoxidation process for renewable sources and developing bio-resin materials for future packaging applications. Full article

High performance polymers with bio-based modifiers are promising materials in terms of applications and environmental impact. In this work, raw acacia honey was used as a bio-modifier for epoxy resin, as a rich source of functional groups. The addition of honey resulted in the formation of highly stable structures that were observed in scanning electron microscopy images as separate phases at the fracture surface, which were involved in the toughening of the resin. Structural changes were investigated, revealing the formation of a new aldehyde carbonyl group. Thermal analysis confirmed the formation of products that were stable up to 600 °C, with a glass transition temperature of 228 °C. An energy-controlled impact test was performed to compare the absorbed impact energy of bio-modified epoxy containing different amounts of honey with unmodified epoxy resin. The results showed that bio-modified epoxy resin with 3 wt% of acacia honey could withstand several impacts with full recovery, while unmodified epoxy resin broke at first impact. The absorbed energy at first impact was 2.5 times higher for bio-modified epoxy resin than it was for unmodified epoxy resin. In this manner, by using simple preparation and a raw material that is abundant in nature, a novel epoxy with high thermal and impact resistance was obtained, opening a path for further research in this field. Full article

Concerning new polylactide (PLA) applications, the study investigates the toughening of PLA–CaSO₄ β-anhydrite II (AII) composites with bio-sourced tributyl citrate (TBC). The effects of 5–20 wt.% TBC were evaluated in terms of morphology, mechanical and thermal properties, focusing on the enhancement of PLA crystallization and modification of glass transition temperature (T_g). Due to the strong plasticizing effects of TBC (even at 10%), the plasticized composites are characterized by significant decrease of T_g and rigidity, increase of ductility and impact resistance. Correlated with the amounts of plasticizer, a dramatic drop in melt viscosity is also revealed. Therefore, for applications requiring increased viscosity and enhanced melt strength (extrusion, thermoforming), the reactive modification, with up to 1% epoxy functional styrene–acrylic oligomers, was explored to enhance their rheology. Moreover, larger quantities of products were obtained by reactive extrusion (REX) and characterized to evidence their lower stiffness, enhanced ductility, and toughness. In current prospects, selected samples were tested for the extrusion of tubes (straws) and films. The migration of plasticizer was not noted (at 10% TBC), whereas the mechanical and thermal characterizations of films after two years of aging evidenced a surprising preservation of properties. Full article

The combination of awareness of harmful industrial processes, environmental concerns, and depleting petroleum-based resources has spurred research in developing sustainable materials from renewable sources. Natural bio-based polymers have replaced synthetic polymers because of growing concern about environmental sustainability. As a result of heating and distilling cashew nutshell liquid (CNSL), cardanol has emerged as a promising bio-retrieved component that can be used to make bio-based epoxy. The current work intends to investigate the mechanical properties of three kinds of cardanol-based bio-based epoxies in anticipation of widespread use. Vickers hardness, tensile and flexural strength are used to characterize mechanical properties. Additionally, a water absorption test is carried out to examine the weight gain properties of all the bio-based epoxy variants selected. FormuLITE 2 (FormuLITE 2501A + FormuLITE 2401B) exhibited the highest Vickers hardness, tensile and flexural strength among the three variants. Moreover, it exhibited a water absorption rate nearly equivalent to that of the conventional LY556/HY951, and thus, FormuLITE 2, the bio-based epoxy resin having 34% of bio-content blended with conventional epoxy, proves to be the best option out of the selected bio-based epoxies to be used further as the matrix material for the fabrication of biocomposites. Full article

Epoxy-based composites are designed for long-lasting applications, though their wide use is in contrast with their poor recyclability, which poses serious end-of-life issues. In order to reduce their environmental impact, precursors derived from fossil fuel based raw materials should be replaced with eco-friendly sources. This can be attained by using naturally derived epoxy matrices, or by finding a suitable solution for recycling at the end of life. In this paper, both strategies were analyzed, by replacing traditional monomers with epoxidized waste flour (EWF), an innovative bio-precursor derived from the organic waste stream, and a cleavable hardener, which allowed the recyclability of the matrix. The recyclable matrix was reinforced with recycled carbon fibers, derived from pyrolysis. DSC measurements were carried out in order to optimize the curing steps of the matrix, then flexural tests were performed in order to evaluate the mechanical response of the composite. A green recycling procedure was then investigated, which involved the use of non-toxic solvents and mild working conditions, and allowed recovery of the matrix while still preserving the properties of the carbon fibers. The components obtained after recycling were analyzed by FTIR analysis, which revealed the presence of the epoxy ring on the recycled waste flour. Hence, recycled waste flour was again used as a precursor and mixed with the cleavable hardener, thus, obtaining a closed-loop recycling. Full article

With the continuous depletion of fossil oils and resulting environmental concerns, there is an urgent need to develop polymeric materials from renewable resources [1,2]. Epoxy resins are thermoset polymers that are recognized for their tunable properties (adhesiveness, tensile and electrical strength, stiffness, heat and chemical resistance) and for their various industrial and domestic applications. Still, the main drawback of epoxy resin is its brittleness. Thus, the addition of functional vegetable oils, such as epoxidized linseed oil (ELO), can improve the toughness of epoxy resin, while increasing the bio-based content of the final materials [1]. The goal of this work is to study the influence of composition, cross-linking conditions, and addition of reinforcing agents on the properties of a bio-based epoxy resin, obtained from epoxidized linseed oil (ELO), and a commercial hardener. Nanocellulose from common sources (microcrystalline cellulose MC) and agro-industrial residues (plum seeds shells-SC) were used as fillers in the epoxy-systems. Epoxidized linseed oil (ELO, TRAQUISA, Barcelona, Spain), Epilox—Hardener H 10–30 (G) (NANOCHEM, București, Romania), microcrystalline cellulose (MC) (20 μm, Aldrich, St. Louis, MO, USA) and plum seed cellulose (SC) (laboratory obtained via acidic hydrolysis) were used as raw materials. A 2/1 weight ratio of ELO/G was used to obtain the cross-linked materials. Two types of cellulosic modifiers, MC and SC, were used to reinforce the epoxy systems. The resulted epoxy composite systems were characterized by means of FT-IR, TGA, DMA and water contact angle analysis. TGA analysis showed that the onset and maximum degradation temperatures were increased upon employing an extra cross-linking step at 140 °C or by addition of the cellulosic fillers. Moreover, an increase in the storage modulus of the final epoxy systems was attained as a result of the addition of cellulosic filler, as seen in the DMA results. The addition of a low-weight percentage (0.5%) of cellulose modifiers (MC and SC) enhanced the thermal stability of the epoxy system and had a reinforcing effect by increasing the storage modulus of the final materials. Full article