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Search Results (754)

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Keywords = bio-based plastics

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18 pages, 7245 KB  
Article
Cold-Resistance Plasticizers Derived from Bio-Based Trans-Aconitic Acid with High Performance on Solvent Extraction Resistance and Volatility Resistance
by Yirui Shen, Xiaomei Wang, Yangyang Xiong, Xinmeng He, Pingping Jiang and Guizhen Xing
Polymers 2026, 18(13), 1671; https://doi.org/10.3390/polym18131671 - 6 Jul 2026
Abstract
Dioctyl adipate (DOA) and dioctyl sebacate (DOS) are widely used cold-resistance plasticizers; however, their low molecular weight and weak polarity result in poor thermal stability and migration resistance. Here, we report the synthesis and performance of bio-based cold-resistance plasticizers derived from trans-aconitic [...] Read more.
Dioctyl adipate (DOA) and dioctyl sebacate (DOS) are widely used cold-resistance plasticizers; however, their low molecular weight and weak polarity result in poor thermal stability and migration resistance. Here, we report the synthesis and performance of bio-based cold-resistance plasticizers derived from trans-aconitic acid with enhanced migration resistance. Tri-n-butyl trans-aconitate (TBTA), tri-n-hexyl trans-aconitate (THTA), and tri-n-octyl trans-aconitate (TOTA) were synthesized via one-step esterification with aliphatic alcohols and applied in poly(vinyl chloride) (PVC). Compared with commercial plasticizers di-(2-ethylhexyl) phthalate (DEHP), tributyl citrate (TBC) and DOA, the synthesized plasticizers demonstrated excellent thermal stability and cold-resistance. After freezing treatment, the Tg values of TBTA/PVC (18.99 °C) and THTA/PVC (20.88 °C) were lower than those of DEHP/PVC (22.74 °C). The branched architecture was supposed to strengthen interactions between plasticizers and PVC, improving volatility resistance and solvent extraction resistance. Compared with DOA/PVC at 48 h, TBTA/PVC, THTA/PVC and TOTA/PVC displayed volatility mass loss reduction of ~1.5%, 4% and 7%, respectively. Their extraction mass loss in ethanol decreased by 5–6%, while in petroleum ether, TBTA/PVC and TOTA/PVC dropped by 11.95% and 2.63%, respectively. These bio-based plasticizers are promising alternatives to the poor migration resistance of conventional low-temperature plasticizers. Full article
(This article belongs to the Section Polymer Chemistry)
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26 pages, 1933 KB  
Article
Holistic Approach for the Comparative Assessment of Chemical Structure and Functional Properties of Major Categories of Agricultural Plastics
by Sarai Agustin Salazar, Paolo Maria Riccobene, Sabrina Carola Carroccio, Fabiana Convertino, Antonis Mistriotis, Christina Pyromali, Andrea Antonino Scamporrino, Evelia Schettini, Giuliano Vox and Pierfrancesco Cerruti
Polymers 2026, 18(13), 1656; https://doi.org/10.3390/polym18131656 - 3 Jul 2026
Viewed by 265
Abstract
This study evaluates the performance of major types of conventional and bio-based plastic items commonly used in agriculture to provide comprehensive insights into their key structural and functional properties, including the chemical composition of the polymer matrix and additives, mechanical behavior, and thermal [...] Read more.
This study evaluates the performance of major types of conventional and bio-based plastic items commonly used in agriculture to provide comprehensive insights into their key structural and functional properties, including the chemical composition of the polymer matrix and additives, mechanical behavior, and thermal and radiometric properties. Twelve agricultural plastic (AP) items were analyzed: covering mulch films, geotextile ground cover, protection fleece and low tunnel fleece cover, fertilizer sack, fly trap, irrigation pipe, tree binding net, guide for tree, silage film and hay bales protection fabric. This selection of APs also encompasses a broad range of basic polymers, including conventional materials (mainly polyethylene and polypropylene) and bio-based formulations (primarily starch- or lignocellulose-containing blends). Mass spectrometry and infrared spectroscopy analyses were performed to assess polymer composition and additives. Mechanical properties were assessed through tensile and puncture tests; in addition, radiometric, thermogravimetric, surface wettability, water absorption and permeability tests were also performed to assess other relevant physical characteristics. The study identified significant differences among bio-based biodegradable APs and compared them with their conventional polyolefin-based counterparts. Material composition and structure were found to critically influence water interactions, shaping the balance between durability, degradation, and crop protection performance. Notably, bio-based mulch films exhibited higher water vapor permeability (0.6–1.1 × 10−13 g/m Pa s), reduced penetration resistance (12.1 N) and lowered impact and tensile strengths (21.8 MPa). Water interaction tests showed that the starch-based mulch film displayed very high swelling (above 100%), favoring biodegradation, whereas a biodegradable blend based on polyhydroxybutyrate and polybutylene succinate exhibited minimal swelling (<3%). Material composition and morphology were also key determinants of water vapor transport: dense polymer films provided superior moisture barriers (permeability range 0.013–0.04 × 10−13 g/m Pa s), while fibrous or biodegradable materials allowed enhanced vapor permeability. The results of this study, highlighting functionality, advantages and limitations of biodegradable APs versus conventional APs, are intended to guide future innovation in AP design, ensuring alignment with both the operational demands of modern agriculture and environmental sustainability goals. The data obtained from this study can support scientific advancements and policy recommendations on the use and management of plastics in agriculture. Full article
(This article belongs to the Section Circular and Green Sustainable Polymer Science)
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15 pages, 13116 KB  
Article
Sustainable Flame-Retardant PLA Composites Incorporating Raw Wood-Derived Biochar and Magnesium Hydroxide
by Yuxin Liu, Jinfeng Zhang, António Benjamim Mapossa, Maryam Rasouli and Uttandaraman Sundararaj
Materials 2026, 19(13), 2792; https://doi.org/10.3390/ma19132792 - 1 Jul 2026
Viewed by 183
Abstract
The development of sustainable flame-retardant polymer composites is important for expanding the practical use of bio-based plastics while reducing reliance on petroleum-derived and halogenated materials. In this work, biodegradable polylactic acid (PLA) composites were prepared using raw wood-derived biochar as a degradable carbon-based [...] Read more.
The development of sustainable flame-retardant polymer composites is important for expanding the practical use of bio-based plastics while reducing reliance on petroleum-derived and halogenated materials. In this work, biodegradable polylactic acid (PLA) composites were prepared using raw wood-derived biochar as a degradable carbon-based filler and magnesium hydroxide (MH) as a halogen-free flame-retardant additive. PLA/Biochar/MH composites were prepared by melt compounding and compression molding, followed by systematic evaluation of their structural, thermal, flame-retardant, mechanical, and stability-related properties. The flame-retardant performance, evaluated by limiting oxygen index (LOI) and UL-94 (UL: Underwriters Laboratories) vertical burning tests, was significantly enhanced by the combined biochar/MH system. Biochar alone slightly increased the LOI of PLA, while MH-containing composites exceeded the practical 21% LOI threshold, with PLA/Biochar20/MH20 achieving the highest LOI value of 26.2%. This improvement was attributed to char formation, heat absorption, gas dilution, and magnesium oxide-supported barrier formation. The composites also maintained reasonable dimensional stability after accelerated aging with thickness changes below 1%. Overall, this study demonstrates that combining biodegradable PLA with degradable biochar and halogen-free MH provides a promising sustainable strategy for developing flame-retardant PLA-based composites with improved residue formation and dimensional stability. Full article
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25 pages, 2365 KB  
Project Report
Bio-Based Solutions to Mitigate the Environmental Impact of Solid Waste Management in Humanitarian Crises: Evidence from Sub-Saharan Africa
by Carla Bartolomé Rodrigo, Andrea Rodenas García, Carolina Szablewski, Perrine Sebastien, Emilie Guilvert, María Llàcer Llàcer, Clara Casado Coterillo, Marta Rumayor, Beheshta Dawood Nazer, Andrea Ratkošová Motola, Artur Sobolewski, Anna Górska and Cristina Pérez Rivero
Sustainability 2026, 18(13), 6499; https://doi.org/10.3390/su18136499 - 25 Jun 2026
Viewed by 340
Abstract
In protracted humanitarian crises, solid waste management (SWM) becomes a major challenge due to limited resources, inadequate infrastructure, and competing response priorities. Waste generated in humanitarian settings typically consist of heterogeneous streams, where plastics, biodegradable fractions, and packaging materials represent the dominant components. [...] Read more.
In protracted humanitarian crises, solid waste management (SWM) becomes a major challenge due to limited resources, inadequate infrastructure, and competing response priorities. Waste generated in humanitarian settings typically consist of heterogeneous streams, where plastics, biodegradable fractions, and packaging materials represent the dominant components. Proper management of this waste is essential to reduce health risks and environmental impacts on local communities. Within this framework, sustainable bio-based alternatives and compostable solutions represent promising alternatives. The EU-funded Bio4HUMAN project promotes the integration of innovative bio-based solutions aligned with humanitarian and sustainability goals. An exploratory assessment focused on analyzing waste production, material composition, and handling practices in two case study locations in Sub-Saharan Africa (Democratic Republic of Congo (DRC) and South Sudan (SS)). The results indicate that humanitarian waste cannot be clearly distinguished from household or commercial waste, as streams are typically mixed. Waste composition is dominated by organic matter (43–65%), followed by plastics (15–33%), while other fractions such as paper, glass, metals, and textiles are less significant. Further insights into challenges and opportunities were obtained through a combination of quantitative surveys (n = 29), qualitative interviews with key informants (KIIs) (44) and group discussions sessions (FDG) (9), direct observations, and literature review. Subsequently, a scoping approach was applied to map and classify suitable sustainable solutions into two main categories: bio-based products (BBPs) and organic waste valorization technologies. These were assessed through life cycle assessment (LCA) in accordance with ISO 14040 and 14044, applying SimaPro v.10.2.0.3 software and the Ecoinvent 3.10 database, and compared against fossil-based alternatives. This study compares two case scenarios: a HDPE oil bottle versus PLA alternative (functional unit 6 L), and PE water container versus PLA alternative (functional unit 10 L). For the oil bottle, PLA shows a lower carbon footprint (1.33 kg CO2-eq) than HDPE (2.37 kg CO2-eq). In contrast, for the water container, PLA performs worse (2.22 kg CO2-eq) compared to PE (1.59 kg CO2-eq), due to higher material demand. The results suggest that benefits are context-dependent and most evident for lightweight products with high leakage risks, particularly when composting infrastructure is accessible. This study advances previous work on humanitarian SWM by integrating field-based waste flow characterization with context-specific screening and life cycle assessment of bio-based alternatives, providing quantitative evidence on the conditions under which these solutions can effectively reduce environmental burdens in protracted crisis settings. Full article
(This article belongs to the Section Bioeconomy of Sustainability)
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24 pages, 8997 KB  
Article
Self-Standing Cutin Isolate Films
by Nevena Hromiš, Sandra Bučko, Zorica Stojanović, Senka Popović, Biljana Pajin, Milica Stožinić, Di Zhang, Nejra Omerović and Jaroslav Katona
Polymers 2026, 18(13), 1579; https://doi.org/10.3390/polym18131579 - 25 Jun 2026
Viewed by 247
Abstract
Cutin, a natural polyester, has attracted attention as a precursor for bio-based materials mimicking plant cuticles, particularly in food packaging. Most studies focus on polycondensation of hydrolyzed cutin fractions or combining cutin hydrolysates with other components; however, cutin precipitation, conditions affecting it, and [...] Read more.
Cutin, a natural polyester, has attracted attention as a precursor for bio-based materials mimicking plant cuticles, particularly in food packaging. Most studies focus on polycondensation of hydrolyzed cutin fractions or combining cutin hydrolysates with other components; however, cutin precipitation, conditions affecting it, and cutin isolate film properties, without addition of other filmogenic material, remain insufficiently understood. Owing to the pH-dependent solubility of cutin, which progressively decreases as pH is lowered from strongly alkaline to acidic conditions, this study investigates the influence of pH on cutin dispersion formation and characteristics, and evaluates the impact of these dispersion properties on the formation and performance of self-assembled cutin isolate films, with a view to developing films with improved water-barrier and moisture-resistance properties. The influence of three plasticizers, glycerol, propylene glycol, and polyethylene glycol 400, at two concentrations was also evaluated. Results demonstrated that pH is the primary factor influencing cutin isolate dispersion characteristics and film performance, with decreasing pH promoting cutin precipitation and particle aggregation, thereby inducing changes in film structure. The strongest effects were observed for swelling, solubility, and tensile strength, followed by water vapor permeability, elongation at break, and thickness. Plasticizer type mainly affected moisture content and significantly influenced permeability and thickness, while concentration of plasticizer primarily impacted permeability. Interactions between pH and plasticizer significantly influenced most properties. Films prepared from cutin dispersions at pH 6.5 and pH 5 with polyethylene glycol (10%) showed the best balance of mechanical and barrier properties. Additionally, films prepared from the cutin solutions at pH 12 with glycerol (20%) exhibited good mechanical performance and high solubility, suitable for specific applications. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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21 pages, 2635 KB  
Article
A Computational Model Based on Self-Organizing Synaptic Formation for Motion Direction Detection
by Zhiyu Qiu, Tianqi Chen, Yuki Todo and Zheng Tang
Electronics 2026, 15(12), 2681; https://doi.org/10.3390/electronics15122681 - 17 Jun 2026
Viewed by 245
Abstract
The formation of direction-selective visual circuits is thought to involve the progressive refinement of synaptic connections during development. In biological visual systems, patterned spontaneous activity, such as retinal waves, has been proposed to provide structured spatiotemporal activity that contributes to the refinement of [...] Read more.
The formation of direction-selective visual circuits is thought to involve the progressive refinement of synaptic connections during development. In biological visual systems, patterned spontaneous activity, such as retinal waves, has been proposed to provide structured spatiotemporal activity that contributes to the refinement of visual pathways before mature sensory experience is fully established. Motivated by this view of activity-dependent circuit organization, this study develops a Self-Organizing Map-Based Artificial Visual System, termed SOM-AVS, to examine how organized connectivity may emerge in a motion direction-detecting circuit. In the proposed model, local motion-detecting units extract elementary direction-related responses from visual input and project them to a global motion direction layer represented by a self-organizing map. Connections are progressively reshaped by winner selection and local cooperative updating, allowing initially unstructured connections to gradually acquire organized direction preference. After repeated exposure to generated retinal-wave-like activity data, the SOM layer develops topographically arranged regions corresponding to distinct motion directions. This organization suggests that direction-related response domains can emerge from activity-dependent self-organization without externally imposed labels. The proposed model should be regarded as a biologically motivated computational abstraction rather than a direct physiological reproduction of retinal-wave-driven circuit development. Within this scope, the model provides a computational framework for examining how retinal-wave-like activity and self-organizing plasticity may contribute to the formation of motion direction-related connectivity, offering a possible developmental interpretation for bio-inspired visual motion processing. Full article
(This article belongs to the Section Artificial Intelligence)
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25 pages, 8151 KB  
Article
Active Chitosan Films Enriched with Yerba Mate Kombucha Infusion: Formulation and Characterization
by Celeste Cottet, Pamela A. Kikot, Matías L. Nobile, Marcela F. Almassio, Andrés G. Salvay and Mercedes A. Peltzer
Int. J. Mol. Sci. 2026, 27(12), 5346; https://doi.org/10.3390/ijms27125346 - 13 Jun 2026
Viewed by 193
Abstract
The development of bio-based active packaging materials has gained increasing attention as a sustainable alternative to synthetic plastics. In this study, chitosan-based films incorporating yerba mate kombucha infusion (YMK-I) were developed and fully characterized. Films were prepared using different YMK-I concentrations (25–100% v [...] Read more.
The development of bio-based active packaging materials has gained increasing attention as a sustainable alternative to synthetic plastics. In this study, chitosan-based films incorporating yerba mate kombucha infusion (YMK-I) were developed and fully characterized. Films were prepared using different YMK-I concentrations (25–100% v/v) as solvent, with acetic acid-based chitosan films as controls. The infusion showed pH 2.5, titratable acidity of 3.5%, total solids of 6%, high phenolic content (1085 mg GAE/L), and reducing sugars (18.3 g/L). Acetic and lactic acids were identified by high-performance liquid chromatography (HPLC). Minimum Inhibitory Concentration (MIC) values ranged from 0.03 µg/mL for Staphylococcus aureus to 0.3 µg/mL for Escherichia coli and Pseudomonas aeruginosa. Rheological results indicated that YMK-I performed similarly to acetic acid as a solvent. Fourier Transformed Infrared with Attenuated Total Reflectance (FTIR-ATR) suggested interactions between chitosan and bioactive compounds. Thermal analyses showed that YMK-I acted as a plasticizer and introduced thermolabile components, altering glass transition and degradation behavior. Increasing YMK-I content reduced tensile strength and increased elongation, indicating greater flexibility, while water vapor permeability increased due to hydrophilic compounds. Films enriched with YMK-I exhibited high antioxidant activity (Radical Scavenging Activity > 85%) and strong antimicrobial effects (>98% inhibition) against E. coli and S. aureus. These results highlight the potential of chitosan–kombucha films as multifunctional materials for specialized applications. Full article
(This article belongs to the Special Issue Development and Applications of Biodegradable and Bioactive Materials)
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17 pages, 10205 KB  
Article
Mechanical and Thermal Performance of Sustainable PETG/Cork Composites Processed by Fused Filament Fabrication Technology
by Saltanat Bergaliyeva, Daniel Correro-Cabrera, Ismael Romero-Ocaña, Nuria Baladés, Natalia Fernández Delgado, Sergio I. Molina and David L. Sales
J. Manuf. Mater. Process. 2026, 10(6), 199; https://doi.org/10.3390/jmmp10060199 - 8 Jun 2026
Viewed by 472
Abstract
Despite major advances in polymer composites for Fused Filament Fabrication (FFF), designing environmentally sustainable materials from bio-based resources remains a key research priority. The objective of this study is to check the processability and properties of sustainable PETG/cork composites processed via FFF technology. [...] Read more.
Despite major advances in polymer composites for Fused Filament Fabrication (FFF), designing environmentally sustainable materials from bio-based resources remains a key research priority. The objective of this study is to check the processability and properties of sustainable PETG/cork composites processed via FFF technology. Filaments with 5 and 10% of cork were created using a twin-screw extruder. Samples from these filaments were printed by FFF technology, and subsequently subjected to morphological, thermal and mechanical testing. As a result of the study, it was proved that the 3D-printing process did not result in a tensile strength decrease with an increasing cork percentage, as observed in mechanical testing of the filament. The addition of cork significantly increased plasticity without decreasing tensile strength when introducing 10% of cork particles. The interfacial temperatures of the prepared composites did not differ much from the polymer matrix and were 79.55 °C, 77.56 °C, 76.67 °C for PET-G, PET-G + 5% cork, and PET-G + 10% cork, respectively. Thermal conductivity decreased significantly as the percentage of cork increased. This work shows that FFF technology is one of the most suitable manufacturing options for PETG + 10% cork composites to produce things with low conductivity and the same thermal and mechanical properties as pure PETG. Full article
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19 pages, 3666 KB  
Article
Diffusion-Controlled Drug Release from Electrospun Poly(3-hydroxybutyrate) Fibers with Beaded Architecture: An Experimental and Modeling Study
by Alexey Iordanskii, Pavel Borovikov, Valentina Siracusa, Anatoliy Olkhov, Polina Tyubaeva, Sergey Frolov and Alexander Berlin
Int. J. Mol. Sci. 2026, 27(12), 5189; https://doi.org/10.3390/ijms27125189 - 8 Jun 2026
Viewed by 362
Abstract
The global transition from petrochemical to sustainable bio-based plastics has been strongly supported by electrospinning (ES), a versatile nanotechnology enabling the fabrication of ultrathin fibers with multifunctional properties. The solution ES process alongside the uniform fibers, a characteristic “beads-on-string” morphology, consisting of alternating [...] Read more.
The global transition from petrochemical to sustainable bio-based plastics has been strongly supported by electrospinning (ES), a versatile nanotechnology enabling the fabrication of ultrathin fibers with multifunctional properties. The solution ES process alongside the uniform fibers, a characteristic “beads-on-string” morphology, consisting of alternating cylindrical and spindle-like segments, is frequently observed. Once considered undesirable, these structures are now recognized as functional fibrous architectures with enhanced properties. This work explores the valorization of beaded fibers through combined experimental characterization and modeling, aiming to evaluate the impact of beading on drug diffusion and delivery performance. Poly(3-hydroxybutyrate) (PHB) was selected as the model biopolyester and dipyridamole (DPD) as the model drug. Ultrathin fibers were fabricated using the laboratory electrospinning device, EFV-1 (ICP, Moscow, Russia). The distance between the capillary nozzle and the anodic collector was set to 180 mm, with the capillary tip radius equal to 0.35 mm, and applied voltage between the electrodes was kept constant at 18 kV. Drug release profiles were obtained by simulating DPD diffusion in ellipsoidal (beads) and cylindrical fiber domains. Ultrathin fibers were fabricated by solution electrospinning under environmental conditions (at ambient temperature, 50% relative humidity). Morphology was analyzed via SEM, thermal properties via DSC, and structure via FTIR spectroscopy at different temperatures, including the melting point (~170 °C). Drug release kinetics were monitored using a UV-Vis spectroscopy. The impact of DPD diffusion within the ellipsoidal and cylindrical constituents of polymer filaments was considered to modulate release profiles for the development of innovative pharmaceutical platforms. Diffusion controlled drug release was computationally modeled using a specially designed simulation program, in good agreement with experimental data. The results demonstrate that morphological parameters significantly affect diffusion and release kinetics. The controlled exploitation of bead-on-string architectures may enable the design of electrospun materials with tunable absorption of pollutant filtration, mechanical performance, and flexibility in drug release profiles, for sustainable biopolymers like PHB. Full article
(This article belongs to the Section Materials Science)
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19 pages, 1441 KB  
Article
Evaluation of the Efficiency of Biological Treatment in Activated Sludge from a WWTP at Laboratory Scale for the Elimination of Biomicroplastics and Related Products
by David Alcaide-Benavides, Eloy Torres-Arévalo, Marinella Farré and Marta Llorca
Molecules 2026, 31(11), 1878; https://doi.org/10.3390/molecules31111878 - 29 May 2026
Viewed by 320
Abstract
Nowadays, bioplastics are increasingly being used as an alternative to single-use fossil-based plastics. However, a major challenge associated with bioplastics is the need for higher amounts of plastic additives to achieve material properties comparable to those of conventional plastics, which raises concerns regarding [...] Read more.
Nowadays, bioplastics are increasingly being used as an alternative to single-use fossil-based plastics. However, a major challenge associated with bioplastics is the need for higher amounts of plastic additives to achieve material properties comparable to those of conventional plastics, which raises concerns regarding their potential ecological impact. In this study, we evaluated the capacity of mixed liquor sludge from a wastewater treatment plant (WWTP) to eliminate bioplastics and their associated plastic additives compared to fossil-based materials. To this end, we exposed three items under controlled laboratory conditions: pure polylactic acid (PLA) pellets, a PLA garbage bag and a conventional fossil-based polyethylene (PE) bag. The study of plastic degradation was carried out by pyrolysis coupled with gas chromatography high-resolution mass spectrometry (Pyr-GC-HRMS). The results show a higher degree of degradation of biobased bags (96.8 ± 4.0%) and PLA pellets (91.3 ± 9.0%), whereas fossil-based bags of PE exhibited negligible degradation (18.3 ± 25.8%). Furthermore, leaching compounds generated during the treatment process were monitored using a suspect screening strategy by means of liquid chromatography coupled with high-resolution mass spectrometry (LC-HRMS). The main results showed that the concentration of several tentatively identified compounds increased after treatment because of the leaching process or because they were degradation products of other previously leached additives. The evaluation of the associated toxicity of these compounds using predicted no-effect concentrations (PNECs) disclosed that these compounds may pose a risk to organisms in receiving waters. Full article
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23 pages, 2822 KB  
Article
Life Cycle Assessment of Bio-Based Ethers and Esters: Synthesis from Waste Biomass and Application in Extraction Processes
by Elisabetta Pigni, Daniele Cespi, Paola Galletti, Pietro Rodolfo Natale, Igor Terrarossa, Chiara Samorì and Serena Righi
Sustainability 2026, 18(11), 5476; https://doi.org/10.3390/su18115476 - 29 May 2026
Viewed by 423
Abstract
Bio-based solvents are often claimed to make the processes in which they are used more sustainable from an environmental point of view; such claims usually come from their bio-based origin or their safety profile, which is sometimes better than that of fossil-based solvents. [...] Read more.
Bio-based solvents are often claimed to make the processes in which they are used more sustainable from an environmental point of view; such claims usually come from their bio-based origin or their safety profile, which is sometimes better than that of fossil-based solvents. Herein, we intended to deepen the environmental sustainability of the synthesis of two bio-based esters (γ-valerolactone and ethyl lactate) and two bio-based ethers (2-methyl tetrahydrofuran and cyclopentyl methyl ether) from a life cycle perspective. To this purpose, a Life Cycle Assessment (LCA) was first carried out to compare the environmental impacts of the four bio-based solvent syntheses with those of six fossil-based solvents that they could potentially replace. The assessment was then extended to evaluate the potential benefits of their application in two processes: the extraction of polyethylene from multilayer plastic waste and the extraction of polyhydroxyalkanoates from bacteria. The impacts associated with the synthesis of the four bio-based solvents were substantially higher than those of fossil-based solvents. These higher impacts translate into poorer environmental performance when bio-based solvents were used in the polyethylene extraction processes but not when they were applied to the polyhydroxyalkanoate extraction. These results suggest that the feedstock renewability alone may not be sufficient to improve the sustainability of chemical processes, mainly because of the challenges associated with converting biomass into useful chemicals. Nevertheless, it should be noted that the bio-based routes were largely reconstructed from literature sources and laboratory-scale experiments, while the fossil-based references are based on mature industrial datasets. Full article
(This article belongs to the Topic Green and Sustainable Chemical Products and Processes)
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34 pages, 2950 KB  
Article
Life Cycle Assessment of an Emerging, Innovative Biopolymer: Poly(Ethylene Furanoate)
by Ángel Puente, Ed de Jong, Ingrid Goumans, Pedro Braña, Janet Molina-Maturano and Matthias Stratmann
Sustainability 2026, 18(11), 5367; https://doi.org/10.3390/su18115367 - 26 May 2026
Viewed by 898
Abstract
Achieving a circular and climate-neutral bioeconomy by 2050 requires not only high-quality recycling but also the large-scale integration of renewable carbon from biomass and atmospheric CO2 into material systems. Plastics represent the world’s largest and most rapidly growing carbon sink, positioning them [...] Read more.
Achieving a circular and climate-neutral bioeconomy by 2050 requires not only high-quality recycling but also the large-scale integration of renewable carbon from biomass and atmospheric CO2 into material systems. Plastics represent the world’s largest and most rapidly growing carbon sink, positioning them as a critical intervention point for replacing fossil-based feedstocks with renewable alternatives. Because plastic packaging is one of the most visible material streams encountered by consumers in daily life, a transition toward sustainable, recyclable bioplastics has the potential to deliver both meaningful environmental benefits and strong societal impact, accelerating public awareness and acceptance of renewable carbon solutions. Poly(ethylene furanoate) (PEF)—a fully bio-based polyester synthesized from plant-derived 2,5-furandicarboxylic acid (FDCA) and monoethylene glycol (MEG)—offers a promising pathway toward more sustainable packaging due to its superior mechanical strength and gas-barrier performance relative to polyethylene terephthalate (PET). This study presents a cradle to grave life cycle assessment (LCA) of PEF resin production and PEF bottle applications, using industrially relevant, at-scale process data covering biomass feedstock conversion, polymer synthesis, packaging manufacture, use phase, and end of life. Bottle applications were selected as a focal point due to their technical maturity, commercial relevance, and suitability for direct comparison with incumbent PET systems. The results indicate that PEF can reduce greenhouse gas emissions by up to 71% and fossil resource depletion by 26% compared to PET at the resin level when biogenic carbon uptake is included. Moreover, the material’s enhanced functional properties enable lightweight, recyclable bottle designs with carbon footprint reductions of up to 88% for 500 mL formats under a baseline recycling rate scenario of 72%, with the remaining share directed to municipal solid-waste incineration with energy recovery. Sensitivity analyses reveal that virgin PEF maintains environmental advantages over PET even when PET incorporates high levels of recycled content, highlighting the complementary roles of renewable carbon and circular material strategies. Prospective scenario modeling underscores the importance of sustainable feedstock selection and process electrification, with sucrose-based routes offering the largest potential for further decarbonization. Overall, the findings demonstrate that PEF is a scalable biopolymer capable of delivering substantial climate benefits while supporting circularity objectives. By targeting a highly visible consumer application—plastic packaging—this transition amplifies the societal impact of adopting renewable carbon materials. The study provides actionable insights for policymakers, industry stakeholders, and sustainability practitioners working to advance a more resilient, renewable, and consumer-recognizable plastics economy. Full article
(This article belongs to the Special Issue Sustainable Materials: Recycled Materials Toward Smart Future)
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23 pages, 2225 KB  
Article
Valorization of Agro-Industrial Waste: Development of Bio-Composite Films from Native Oxalis tuberosa Starch and Keratin Microparticles for Environmental Sustainability
by Diego E. Peralta-Guevara, Fredy Taipe-Pardo, Yasmine Diaz-Barrera, Jhoel Flores-Álvarez and Sofía Pastor-Mina
Processes 2026, 14(11), 1699; https://doi.org/10.3390/pr14111699 - 24 May 2026
Viewed by 230
Abstract
The buildup of non-biodegradable plastic waste and poor management of agro-industrial by-products have caused a major environmental crisis. The present research addresses the development of novel materials supporting the circular bioeconomy. This study aimed to develop and characterize bio-composite films derived from native [...] Read more.
The buildup of non-biodegradable plastic waste and poor management of agro-industrial by-products have caused a major environmental crisis. The present research addresses the development of novel materials supporting the circular bioeconomy. This study aimed to develop and characterize bio-composite films derived from native Oxalis tuberosa starch and keratin microparticles (KMPs) extracted from cattle horn waste. The experimental methodology employed a 23 factorial design and involved the characterization of the films included the evaluation of physical and optical properties and the identification of functional groups via spectroscopy, mechanical tests, and thermogravimetric analysis (TGA). The results revealed significant interactions (p ≤ 0.05). Higher processing temperatures were the main reason for the drop in water activity (aw) and moisture content (MC) levels. Concurrently, the incorporation of KMPs reduced water solubility, increased opacity, and enhanced thermal stability. FTIR analysis confirmed the existence of intermolecular interactions between the hydroxyl and amide functional groups. In conclusion, bio-composites composed based on Oxalis tuberosa starch and keratin microparticles represent a sustainable alternative to mitigate the use of conventional plastics in the industry. Full article
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19 pages, 2528 KB  
Article
AI-Based Polymer Classification Using Ensemble Deep Learning and Heuristic Optimization: Implications for Recycling Applications
by Mohammad Anwar Parvez
Polymers 2026, 18(10), 1208; https://doi.org/10.3390/polym18101208 - 15 May 2026
Viewed by 475
Abstract
Polymer-based product use is rapidly increasing worldwide, resulting in critical social, environmental, ecological, economic, and health effects. Worldwide efforts have increasingly focused on solutions to the equilibrium consumption, production, and disposal of plastics to tackle these issues. The frontiers of biodegradable and bio-based [...] Read more.
Polymer-based product use is rapidly increasing worldwide, resulting in critical social, environmental, ecological, economic, and health effects. Worldwide efforts have increasingly focused on solutions to the equilibrium consumption, production, and disposal of plastics to tackle these issues. The frontiers of biodegradable and bio-based polymers are continually advancing in pursuit of sustainability. Therefore, designing ecological bioplastics made of both biodegradable and bio-based polymers reveals chances to overcome plastic pollution and resource depletion. Polymeric materials are mainly used to manufacture different products at the beginning of their lifespans and which become waste after usage. Numerous sustainability strategies and polymer recycling methods are described and mostly classified into chemical, mechanical, and thermal recycling processes. This manuscript presents a New Polymers Frontier in Recycling and Sustainability Using an Ensemble of Deep Learning with a Heuristic Search Algorithm (NPFRS-EDLHSA). This work is devoted to computational polymer typology, which is based on machine learning algorithms applied to data on physicochemical properties. Although polymer classification can facilitate downstream materials research, the present study does not directly simulate recycling, environmental impacts, or sustainability. The main contributions made by this work include (i) an exploratory analysis of ensemble deep learning models to classify polymers by type on a small and unbalanced dataset; (ii) an evaluation of the effect of feature selection with a heuristic optimization methodology; and (iii) a comparison of the effects on classification performance under limited data conditions. This research sets out to provide a methodological explanation, not arguments for industrial-scale applicability. For the polymer-type classification process, the proposed NPFRS-EDLHSA model designs an ensemble of deep learning techniques, namely a bidirectional recurrent neural network (BiRNN) model, a bidirectional gated recurrent unit (BiGRU) method, and a graph autoencoder (GAE) technique. Finally, the grasshopper optimization algorithm (GOA) adjusts the hyperparameter values of the ensemble models optimally and results in an improved classification performance. A wide-ranging set of experiments was conducted to validate the performance of the NPFRS-EDLHSA method. The experimental results indicated that the NPFRS-EDLHSA technique achieved a better performance than an existing model. Full article
(This article belongs to the Special Issue Artificial Intelligence in Polymers)
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Article
Incorporation of Fully Bio-Based Butylene Succinate Oligomers into Poly(butylene succinate) by Melt Mixing
by Carmen Olivas Alonso, Amparo Chiralt and Sergio Torres-Giner
Polymers 2026, 18(10), 1190; https://doi.org/10.3390/polym18101190 - 13 May 2026
Viewed by 493
Abstract
In this study, fully bio-based oligomers of butylene succinate (OBS) with different molecular weights (low: L-OBS, medium: M-OBS and high: H-OBS) were incorporated into poly(butylene succinate) (PBS) by melt mixing at varying loadings of 5–15 wt%. Then, PBS/OBS films were obtained by thermo-compression [...] Read more.
In this study, fully bio-based oligomers of butylene succinate (OBS) with different molecular weights (low: L-OBS, medium: M-OBS and high: H-OBS) were incorporated into poly(butylene succinate) (PBS) by melt mixing at varying loadings of 5–15 wt%. Then, PBS/OBS films were obtained by thermo-compression and characterized to assess their suitability for sustainable food packaging. Thus, OBS were homogeneously incorporated into PBS matrix and modulated the thermal, mechanical, and barrier properties of the PBS. L-OBS (Mn = 1150 g·mol−1) plasticized the amorphous PBS, depending on its concentration, more effectively than M-OBS (Mn: 8700 g·mol−1) and H-OBS (Mn: 18,650 g·mol−1), as deduced from the thermo-mechanical analysis. In every case, OBS enhanced crystallinity, mainly L-OBS, which reduced the film strength and increased water vapor permeability, depending on its concentration. In contrast, H-OBS improved mechanical strength, stiffness, and barrier performance. In all cases, X-ray diffraction confirmed the preservation of the PBS’s monoclinic crystalline structure but slightly shifted the diffraction angle depending on the ratio of the end-chain groups in the blend, thus reflecting the contribution of OBS in the crystalline lattice. Finally, oligomer incorporation resulted in an overall migration increase in different food simulants, impairing their application in packaging. Full article
(This article belongs to the Special Issue Biodegradable Polymers for Food Packaging Applications)
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