Search Results (30)

This study formulates an efficient, affordable, and low-carbon binder based on locally excavated earth from Yaoundé, offering sufficient mechanical strength and water resistance for rendering applications. Through material characterization, a binary binder composed of Portland cement (PC) and calcined laterite (CL) was developed, reducing the PC content by up to 30%. The mortar used laterite sand with varying fine particle contents in place of river sand, and its mechanical strength and water absorption via capillarity action were evaluated. Due to the porosity of the laterite fines, all mixes were prepared at equivalent workability. The mechanical strength was the same as if the binder solely consisted of PC and reached 11 MPa when the laterite sand contained no fine particles. As the fine particle content increased, the mechanical strength decreased to a minimum value of 4 MPa when raw laterite was used, and the coefficient of water absorption via capillarity action decreased. Overall, the formulated class Wc2 mortar is suitable for rendering applications. The valorization potential of fine particles and coarse aggregates of the crushed mortar was assessed: the crushed mortar fines had pozzolanic properties and could serve as supplementary cementitious materials; the largest particles are suitable for lime stabilization. Full article

Three-dimensional (3D) concrete printing (3DCP) has gained significant attention over the last decade due to its many claimed benefits. The absence of effective real-time quality control mechanisms, however, can lead to inconsistencies in extrusion, compromising the integrity of 3D-printed structures. Although the importance of quality control in 3DCP is broadly acknowledged, research lacks systematic methods. This research investigates the feasibility of using ultrasonic pulse velocity (UPV) as a practical, in situ, real-time monitoring tool for 3DCP. Two different groups of binders were investigated: limestone calcined clay (LC³) and zeolite-based mixes in binary and ternary blends. Filaments of 200 mm were extruded every 5 min, and UPV, pocket hand vane, flow table, and viscometer tests were performed to measure pulse velocity, shear strength, relative deformation, yield stress, and plastic viscosity, respectively, in the fresh state. Once the filaments presented printing defects (e.g., filament tearing, filament width reduction), the tests were concluded, and the open time was recorded. Isothermal calorimetry tests were conducted to obtain the initial heat release and reactivity of the supplementary cementitious materials (SCMs). Results showed a strong correlation (R² = 0.93) between UPV and initial heat release, indicating that early hydration (ettringite formation) influenced UPV and determined printability across different mixes. No correlation was observed between the other tests and hydration kinetics. UPV demonstrated potential as a real-time monitoring tool, provided the mix-specific pulse velocity is established beforehand. Further research is needed to evaluate UPV performance during active printing when there is an active flow through the printer. Full article

Global cement manufacturing generated 1.6 billion metric tons of CO₂ in 2022 and relies heavily on non-renewable raw materials. Utilizing agro-industrial waste as supplementary cementitious material (SCM) can help mitigate the demand for these resources. SCMs have been integrated into cement production to deliver both technical and environmental benefits to mortars and concrete. This study examines mortar blends containing blast furnace slag (BFS), Brazilian calcined clay (BCC), and bamboo leaf ash (BLA). While BFS and BCC are already established in the cement industry, recent research has highlighted BLA as a promising pozzolanic material. The SCMs were characterized, and mortars were produced to assess their flexural and compressive strength, as well as durability indicators such as electrical resistivity, chloride diffusion, migration coefficient, and carbonation resistance. The findings reveal significant performance enhancements. Partial cement replacement (20% and 40%) maintained the strength of both binary and ternary mortars, demonstrating statistical equivalence to the reference mortar (p > 0.05). It also contributed to an improved pore structure, reducing the migration coefficient by up to four times in the 20BLA20BCC mix (which replaces 20% of cement with BLA and 20% with BCC) compared to the reference mix. Chemically, the SCMs enhanced the chloride-binding capacity of the cementitious matrix by up to seven times in the case of the 20BCC mortar, thereby improving its durability. Therefore, all tested compositions—binary and ternary—showed mechanical and durability advantages over the reference while also contributing to the reduction in environmental impacts associated with the cement industry. Full article

The aim of this paper is to analyse the influence of the following different supplementary cementitious materials (SCMs): milled quartz sand, microsilica, waste metakaolin, milled window glass, and a binary additive made of one part waste metakaolin and one part microsilica, on the properties of ultra-high-performance concrete, and choose the best additive according to the physical, mechanical, and structural properties of concrete. In all mixes except the control mix, 10% of the cement was replaced with pozzolanic additives, and the changes in the physical, mechanical, and structural properties of the concrete were analysed (density, compressive strength, water absorption, capillary water absorption, degree of structural inhomogeneity, porosity, freeze–thaw resistance prediction coefficient Kf values); X-ray diffraction analysis (XRD) and scanning electron microscopy analysis (SEM) results were then interpreted. Concrete with microsilica and the binary additive (microsilica + metakaolin) was found to have the highest compressive strength, density, closed porosity, and structural homogeneity. Compared to the control sample, these compositions have 50% lower open porosity and 24% higher closed porosity, resulting from the effect of pozzolanic additives, with which the highest density and structural homogeneity was achieved due to the different particle sizes of the additives used. Full article

Global warming is a critical issue driven largely by the extensive release of greenhouse gases, with the cement industry being one of the biggest contributors to CO₂ emissions. A sustainable solution involves the integration of supplementary cementitious materials (SCMs) into cement production, which can mitigate environmental impacts. This study focuses on the effects of binary SCMs, composed of calcined expanded clay kiln dust and opoka, on the hardening and hydration behavior of Portland cement. The analysis used methods such as X-ray diffraction, thermal analysis, calorimetry, and compressive strength testing. The tested dust was thermally activated at 600 °C and the opoka was dried and milled to evaluate its combined influence on the cement properties. Portland cement was substituted with a combination of these two additives. The findings revealed that the two-component mixture exerts a multifaceted impact on the hydration process of Portland cement. The activated expanded clay kiln dust triggers a pozzolanic reaction because of its high reactivity, while the opoka component promotes the development of monocarboaluminates. This binary supplementary cementitious material, derived from opoka and expanded clay kiln dust, proves to be a highly effective substitute, allowing up to 25 wt.% replacement of Portland cement without reducing its compressive strength. Full article

The formulation of binary, ternary, and quaternary supplementary cementitious materials (SCMs) on an optimized silica fume amount using fly ash, ultrafine (MQ), and limestone powders (LS) is the most sustainable approach to recycling these types of solid wastes for durable concrete. The optimum replacement level of 10% silica fume was blended with different replacement levels of 5, 8, 10, and 15% MQ to formulate different ternary mixes to evaluate the filling effect of MQ. Different ternary mixes containing 10% silica fume and 5, 10, and 15% LS were also produced to examine the effectiveness of both ternary mixtures with either MQ or LS. The quaternary mixtures with 10% silica fume optimized with 20% fly ash and 10% MQ or 10% LS were evaluated for compressive strength, chloride permeability, and porosity. The MQ showed the best filling effect compared to LS. The hot curing conditions significantly enhanced the performance of ternary and quaternary mixtures. Two effects of fillers were observed: the diluting effect brought on by replacement levels and the enhanced filling effect. At early curing, the strength loss resulting from the high replacement level was around 39%; however, this drop could be minimized to approximately 7% under hot curing conditions. It has been demonstrated that the binary, ternary, and quaternary systems offer the best solution to the environmental and durability issues caused by cement. The economic analysis highlights that optimized HPC mixtures with SCMs and fillers, particularly the quaternary mix, achieve superior cost-efficiency and mechanical performance, demonstrating their potential for sustainable and high-performance engineering applications. Full article

The widespread use of reinforced concrete continues to face challenges, particularly in mitigating alkali-silica reaction (ASR), due to its detrimental effects on concrete strength and durability. This paper investigates the effectiveness of using binary supplementary cementitious materials (SCMs) in mitigating ASR by incorporating metakaolin (MK) and waste glass powder (GP) as partial replacements for cement. Additionally, the potential of a new cement product, “NewCem Plus” (NCM), along with the use of basalt fibers and lithium, was evaluated through a 14-day accelerated mortar bar test following the ASTM C1260. This study also assessed concrete’s properties such as its compressive strength and workability using the flow test. The results indicated that MK was effective, reducing expansion by 79%, 84%, and 88% with 10%, 20%, and 30% cement replacement, respectively, compared to the control mixture. On the other hand, GP showed a more modest reduction in expansion, with 10%, 20%, and 30% replacement levels reducing expansion by 20%, 43%, and 75%, respectively. Furthermore, the addition of lithium to MK significantly mitigated ASR, reducing expansion below the ASTM threshold. However, mixtures containing NewCem Plus, lithium, and basalt fibers showed minimal impact on ASR reduction. These findings underscore the viability of using binary or ternary blends of SCMs to mitigate ASR in concrete, encouraging their adoption in future concrete applications. Full article

Biomass ash is currently attracting the attention of science and industry as an inexhaustible eco-friendly alternative to pozzolans traditionally used in commercial cement manufacture (fly ash, silica fume, natural/calcined pozzolan). This paper explores a new line of research into Marabou weed ash (MA), an alternative to better-known conventional agro-industry waste materials (rice husk, bagasse cane, bamboo, forest waste, etc.) produced in Cuba from an invasive plant harvested as biomass for bioenergy production. The study entailed full characterization of MA using a variety of instrumental techniques, analysis of pozzolanic reactivity in the pozzolan/lime system, and, finally its influence on the physical and mechanical properties of binary pastes and mortars containing 10% and 20% MA replacement content. The results indicate that MA has a very low acid oxide content and a high loss on ignition (30%) and K₂O content (6.9%), which produces medium–low pozzolanic activity. Despite an observed increase in the blended mortars’ total and capillary water absorption capacity and electrical resistivity and a loss in mechanical strength approximately equivalent to the replacement percentage, the 10% and 20% MA blended cements meet the regulatory chemical, physical, and mechanical requirements specified. Marabou weed ash is therefore a viable future supplementary cementitious material. Full article

In this research, the properties and cementitious performance of thermally activated cement pastes (referred to as DCPs) are investigated. Hydrated pastes prepared from Portland cement and slag blended cement were subjected to different thermal treatments: 350 °C for 2 h, 550 °C for 2 h, 550 °C for 24 h and 750 °C for 2 h. The properties and the reactivity as SCM of the DCPs were characterised as well as their effect on the mechanical performance and hydration of new blended cements incorporating the DCPs as supplementary cementitious materials (SCMs). It was observed that the temperature and duration of the thermal treatment increased the grindability and BET specific surface area of the DCP, as well as the formation of C₂S phases and the reactivity as SCM. In contrast, the mechanical strength results for the blended cements indicated that thermal treatment at 350 °C for 2 h provided better performance. The hydration study results showed that highly reactive DCP interfered with the early hydration of the main clinker phases in Portland cement, leading to early setting and slow strength gain. The effect on blended cement hydration was most marked for binary Portland cement–DCP blends. In contrast, in the case of ternary slag cement–DCP blends the use of reactive DCP as SCM enabled to significantly increase early age strength. Full article

The existing body of literature has witnessed extensive research efforts dedicated to exploring the impact of supplementary cementitious materials (SCMs) possessing pozzolanic characteristics on concrete. Nevertheless, the holistic concept of micro-scale fillers has frequently been a subject that remains insufficiently explored. This study endeavors to formulate binary cementitious systems that incorporate silica fume (SF) and micro-quartz filler (MQF) to enhance the durability and mechanical properties of cementitious concrete. We systematically investigate the effects of varying replacement levels of SF and MQF, alongside changes in the water-to-binder (w/b) ratio. With w/b ratios spanning 0.25 to 0.40, we explored replacement levels of 8, 10, and 12% (wt.) for SF, and 5, 8, 10, 15, 25, and 35% (wt.) for MQF. The findings revealed a consistent decrease in porosity and permeability as the replacement levels increase. Notably, a marked increase in compressive strength is observed with SF replacement, reaching its peak at an 8% MQF replacement level. Even as MQF replaces 15% of SF, concrete mixtures with 12% SF consistently exhibit superior strength. Importantly, MQF’s ultrafine particle size mirrors SF’s impact on enhancing compressive strength, porosity reduction, and permeability, despite its high crystalline structure. The study employs an analysis of variance (ANOVA) to rigorously assess the influence of each variable on the studied responses. Full article

Low-grade calcined clay, due to its low cost, availability and low temperature calcination, has been gaining attention in recent times as a supplementary cementitious material (SCM) in the manufacture of revolutionary building materials to improve the fresh and hardened properties of concrete. Silica fume, on the other hand, has been used, over the years, to improve the performance of concrete due to its reduced porosity and improved transition zone quality. In spite of the individual contribution of these two pozzolans to the strength and durability of concrete, there is a knowledge gap in the properties of ternary blended mixes utilizing calcined clay and silica fume. In this study, the synergistic effect of calcined clay and silica fume on the fresh and hardened properties of cementitious mortar have been investigated. The two pozzolans were used to partially substitute Portland cement to form a ternary blended composite binder having, at a maximum, a replacement of 30% by weight and a varying content of calcined clay and silica fume. The influence of the binary and ternary blended mixes on hydration, pozzolanic reactivity and the mechanical and durability properties of mortar was studied. From the results, partial replacement of cement with 30% calcined clay and silica fume caused significant reductions in the portlandite content of the two hydrated pastes at all curing ages. Drying shrinkage was found to be less severe in the control mortar than the blended cement mixes. Compared to the blended cement specimens, the control suffered the most weight (13.3%) and strength (10%) losses, as indicated by the sulphate resistance test. Full article

The present study examines the effects of supplementary cementitious materials (SCMs) on the flowability and strength development of binary mixes. This study was primarily motivated by the need to bridge the knowledge gap regarding paste and mortar mixes containing binary cement from a variety of performance perspectives. This study examined the flowability and strength development of binary mixes in their pastes and mortars when they contain various doses of silica fume (SF), fly ash (FA), metakaolin (MK), and glass cullet powder (GP) compared with the control mix. While the presence of SF and MK reduced workability because of the nature of their particles, the addition of FA and GP improved it to a certain extent because of the spherical and glassy nature of their particles, respectively. In addition, GP was used to compare its performance against SF, MK, and FA as an alternative cementitious material. In this study, the GP performed comparably to the other SCMs investigated and was found to be satisfactory. An investigation of the rheological properties, heat of hydration, thermal analysis, and pore systems of these mixes was conducted. Compared to the control mix, the presence of 5% GP improved the rheological properties and reduced the heat of hydration by 10%. The reduced workability in SF and MK mixes resulted in a lower content of pore water, while GP and FA incorporation enhanced it, owing to improved workability. The pore area is related to the pore water, which is directly related to improved workability. According to the following order, SF > MK > GP > FA, the strength was highest for mixes containing SF and MK, whereas, with GP and FA, there was a gradual reduction in the strength proportional to replacement level and improved workability. SF, GP, and FA can be identified as performance enhancers when formulating ternary and quaternary cementitious systems for low-carbon cement. Full article

The durability of concrete requires a dense microstructure which can be achieved by using self-compacting concrete (SCC). Both calcined clay (CC) and rice husk ash (RHA) are promising supplementary cementitious materials (SCMs) that can partially replace cement, but their use in SCC is critical due to their higher water demand (WD) and specific surface area (SSA) compared to cement. The effect of partial substitution of cement at 20 vol-% with binary and ternary blends of CC and RHA on flowability retention and durability of SCC was investigated. The empirical method of SCC design was adopted considering the physical properties of both CC and RHA. The deformability of the SCC was evaluated using the slump flow and J-ring tests. The T₅₀₀ time and the V-funnel test were used to assess the viscosity of the SCC. The flowability retention was monitored by the plunger method, and flow resistance was determined based on the rheological measurements of SCC. The evolution of the hydrate phases of the binder in SCC was determined by thermogravimetric analysis, while the durability was evaluated by a rapid chloride migration test. Cement partial replacement with 20 vol-% CC has no significant effect on fresh SCC, flowability retention, compressive strength and durability properties. On the other hand, 20 vol-% RHA requires a higher dosage of SP to achieve self-compactability and increase the viscosity of SCC. Its flowability retention is only up to 30 min after mixing and exhibited higher flow resistance. It consumes more calcium hydroxide (CH) and improves the compressive strength and chloride resistance of SCC. The ternary blending with CC and RHA yielded better fresh SCC properties compared to the binary blend with RHA, while an improved chloride penetration resistance could be achieved compared to the binary CC blend. Full article

Owing to their convenient manufacture, transportation, low energy consumption, and environmental impacts, lightweight cement composites have been applied as building and construction materials. However, its decreased density is associated with a reduction in mechanical strength. In most existing investigations, attempts have been made to improve mechanical behaviours via supplementary cementitious or fibre materials, whereas limited studies have been implemented on the effects of nano additives, especially their synergic influence. In this study, industrial waste fly ash cenosphere (FAC) has been utilized as lightweight aggregate by 73.3% cement weight to fabricate sustainable lightweight cement mortar (LWCM). Carbon nanotubes (CNTs) at a dosage of 0.05%, 0.15%, and 0.45% and nano silica (NS) with the content of 0.2%, 0.6%, and 1.0% by cement weight have been applied as modifying additives. Experiments were carried out to test flexural strength, compressive strength, and water absorption. SEM, TG, and XRD analyses were conducted to evaluate microstructure and hydration characteristics. Based on the outcomes, the inclusion of CNTs and NS can effectively increase flexural and compressive strength and reduce absorbed water weight. The analysis of SEM, TG, and XRD reveals that the binary usage of CNTs and NS can improve pore structure and facilitate hydration reaction. Full article

As supplementary cementitious material, glass powder has been widely used in concrete, and many investigations on the mechanical properties of glass powder concrete have been carried out. However, there is a lack of investigations on the binary hydration kinetics model of glass powder-cement. Based on the pozzolanic reaction mechanism of glass powder, the purpose of this paper is to establish a theoretical model of the binary hydraulic kinetics model of glass powder-cement to investigate the effect of glass powder on cement hydration. The hydration process of glass powder-cement mixed cementitious materials with different glass powder contents (e.g., 0, 20%, 50%) was simulated using the finite element method (FEM). The numerical simulation results are in good agreement with the experimental data of hydration heat in the literature, which verifies the reliability of the proposed model. The results show that the glass powder can dilute and accelerate the hydration of cement. Compared to the sample with 5% glass powder content, the hydration degree of the glass powder decreased by 42.3% for the sample with 50% glass powder content. More importantly, the reactivity of the glass powder decreases exponentially with the increase in the glass particle size. In addition, the reactivity of the glass powder tends to be stable when the glass particle size is greater than 90 μm. With the increase in the replacement rate of the glass powder, the reactivity of the glass powder decreases. When the replacement rate of the glass powder is greater than 45%, the concentration of CH reaches a peak at the early stage of the reaction. The research in this paper reveals the hydration mechanism of glass powder and provides a theoretical basis for the application of glass powder in concrete. Full article