Search Results (79)

Structural health monitoring (SHM) plays a pivotal role in ensuring the integrity and safety of critical infrastructure and mechanical components. While traditional non-destructive testing (NDT) methods offer high-resolution data, they typically require periodic access and disassembly of equipment to conduct inspections. In contrast, SHM employs permanently installed, cost-effective sensors to enable continuous monitoring, though often with reduced detail. This study presents an integrated hybrid SHM-NDT methodology enhanced by deep learning to enable the real-time monitoring and classification of mechanical stresses in structural components. As a case study, a 6-foot-long parallel flange I-beam, representing bridge truss elements, was subjected to variable bending loads to simulate operational conditions. The hybrid system utilized an ultrasonic transducer (NDT) for excitation and piezoelectric sensors (SHM) for signal acquisition. Signal data were analyzed using 1D and 2D convolutional neural networks (CNNs), long short-term memory (LSTM) models, and random forest classifiers to detect and classify load magnitudes. The AI-enhanced approach achieved 100% accuracy in 47 out of 48 tests and 94% in the remaining tests. These results demonstrate that the hybrid SHM-NDT framework, combined with machine learning, offers a powerful and adaptable solution for continuous monitoring and precise damage assessment of structural systems, significantly advancing maintenance practices and safety assurance. Full article

The thin and straight horn of the ultrasonic transducer is located in the center of the thick transducer, so that the tool tip of the ultrasonic vibration turning tool holder cannot be located on the outermost side of the entire tool holder, which leads to the structural interference between the tool holder and the part during turning. In order to solve this problem, this paper proposes a longitudinal-bending elliptical vibration ultrasonic transducer with a bending horn for ultrasonic vibration-assisted cutting (UVAC). The designed transducer can be used for the partial separation continuous high-speed elliptic ultrasonic vibration cutting (HEUVC) of external surface and internal cavity. The ultrasonic vibration amplitude of the transducer can meet the needs of HEUVC. When using an ultrasonic transducer with a bending horn for HEUVC, compared with conventional cutting (CC), HEUVC can improve the tool life by about 50%. Full article

The analysis conducted herein has shown that the efficiency of smoke precipitation can be improved by additionally making smoke particles interact with ultrasonic (US) oscillations. Because the efficiency of US coagulation lowers when small particles assemble into agglomerates, the authors of this work have suggested studying how smoke particles interact with complex sound fields. The fields are formed by at least two US transducers which work at a similar frequency or on frequencies with small deviations. To form these fields, high-efficiency bending wave ultrasonic transducers have been developed and suggested. It has been shown that a complex ultrasonic field significantly enhances smoke precipitation. The field in question was constructed by simultaneously emitting 22 kHz US oscillations with a sound pressure level no lower than 140 dB at a distance of 1 m. The difference in US oscillations’ frequencies was no more than 300 Hz. Due to the effect of multi-frequency ultrasonic oscillations induced in the experimental smoke chamber, it was possible to provide a transmissivity value of 0.8 at a distance of 1 m from the transducers and 0.9 at a distance of 2 m. Thus, the uniform visibility improvement and complete suppression of incoming smoke was achieved. At the same time, the dual-frequency effect does not require an increase in ultrasonic energy for smoke due to the agglomeration of small particles under the influence of high-frequency ultrasonic vibrations and the further aggregation of the formed agglomerates by creating conditions for the additional rotational movement of the agglomerates due to low-frequency vibrations. Full article

In this paper, we propose the application of semiconductor technology processes to fabricate integrated silicon devices that demonstrate the piezoelectric energy harvesting effect. The harvesting structure converts thermal energy into electricity using a piezoelectric transducer, which generates electrical signals owing to the dynamic bending under pressure caused by the explosive boiling of the working fluid within the harvester. The challenges of previous works that included complex manufacturing processing and form limitations were addressed by the use of semiconductor technology based on laser beam processing, which led to simplification of the device’s fabrication. The electrical characterization of the fabricated harvester prototype proved its functionality in energy conversion and potential for integration with a step-up converter or power management integrated circuit (PMIC) generating stable impulses ranging from 0.4 to 1.5 V at a frequency of 7 Hz. Full article

Piezoelectric composite materials, combining the advantages of both piezoelectric materials and polymers, have been extensively used in ultrasonic transducers. However, the pitch size of radial array ultrasonic transducers normally exceeds one wavelength, which limits their performance. In order to minimize grating lobes of current radial transducers and then increase their imaging resolution, a 2.5 MHz 1-3 composite radial array transducer with 64 elements and 600 μm pitch was designed and fabricated by combining flexible circuit board and using a bending-and-superposition method. All the array elements were connected and actuated via the customized circuit board which is thin and soft. The kerf size is set to be 1/3 wavelength. PZT-5H/epoxy 1-3 composite was used as an active material because it exhibits an ultrahigh electromechanical coupling coefficient (k_t = 0.74), a very low mechanical quality factor (Q_m = 11), and relatively low acoustic impedance (Z_c = 13.43 MRayls). The developed radial array transducer exhibited a center frequency of 2.72 MHz, an average −6 dB bandwidth of 36%, an insertion loss of 31.86 dB, and a crosstalk of −26.56 dB between the adjacent elements near the center frequency. These results indicate that the bending-and-superposition method is an effective way to fabricate radial array transducers by binding flexible circuit boards. Furthermore, the utilization of tailored flexible circuitry boards presents an effective approach for realizing reductions in crosstalk level (CTL). Full article

The paper concerns the technology of the design, realization, and testing of a flexible smart wing in a wind tunnel equipped with a turbulence generator. The system of smart wing, described in detail, consists mainly of: a physical model of the wing with an aileron; an electric servomotor of broadband with a connecting rod-crank mechanism for converting the rectilinear motion of the servoactuator into the aileron deflection; two transducers: an encoder for measuring the deflection of the control aileron and an accelerometer mounted on the wing to measure its bending and torsional vibrations; a procedure for determining the mathematical model of the wing by experimental identification; a turbulence generator in the wind tunnel; implemented ${\mathscr{H}}_{\infty }$ and LQG algorithms for active control of vibrations. The attenuation experimentally obtained for the aeroelastic vibrations of the wing, but also for those accentuated by the turbulence, reaches values of up to 50%. Full article

A three-degree-of-freedom (3-DOF) piezoelectric ultrasonic transducer is a critical component in elliptical and longitudinal ultrasonic vibration-assisted cutting processes, with its geometric structure directly influencing its performance. This paper proposes a structural optimization method based on a convolutional neural network (CNN) and non-dominated sorting genetic algorithm II (NSGA2). This method establishes a transducer lumped model to obtain the electromechanical coupling coefficients (X-$k_e$ and Z-$k_e$) and thermal power (X-P) indicators, evaluating the bending and longitudinal vibration performance of the transducer. By creating a finite element model of the transducer with mechanical losses, a dataset of different transducer performance parameters, including the tail mass, piezoelectric stack, and dimensions of the horn, is obtained. Training a CNN model with this dataset yields objective functions for the relationship between different transducer geometric structures and performance parameters. The NSGA2 algorithm solves the X-$k_e$ and Z-$k_e$ objective functions, obtaining the Pareto set of the transducer geometric dimensions and determining the optimal transducer geometry in conjunction with X-P. This method achieves simultaneous improvements in X-$k_e$ and Z-$k_e$ of the transducer by 22.33% and 25.89% post-optimization and reduces X-P to 18.97 W. Furthermore, the finite element simulation experiments of the transducer validate the effectiveness of this method. Full article

In recent years, hydroacoustic transducers made of PZT/epoxy composites have been extensively employed in underwater detection, communication, and recognition for their high energy conversion efficiency. Despite the ease with which these transducers can be formed into complex shapes, their lack of mechanical flexibility limits their versatility across various sizes of underwater vehicles. This study introduces a novel flexible piezoelectric composite hydroacoustic transducer (FPCHT) based on a 1-3 PZT-5A/silicone rubber composite and an island–bridge flexible electrode, which can break the limitations of existing hydroacoustic transducers that do not have flexibility. The finite element method is used to optimize the structural parameters of high-performance 1-3 FPC. A large-sized (187 mm × 47 mm × 5.12 mm) FPC is fabricated using an improved cutting–filling method and packaged into the FPCHT. Compared with the planar rigid PZT/epoxy composite hydroacoustic transducer (RPCHT) of the same size, the TVR (186.5 db) of the FPCHT has increased by about 7 dB, indicating that it has better acoustic radiation performance and electroacoustic conversion efficiency. Furthermore, its electroacoustic performance exhibits excellent stability under different bending states. Therefore, the FPCHT with high electroacoustic performance is an ideal substitute for the existing RPCHT and promotes the development of hydroacoustic transducers towards flexibility and portability. Full article

The carbon-fiber-reinforced polymer (CFRP) bending structure is widely used in aviation. The emergence and spread of delamination damage will decrease the safety of in-service bending structures. Lamb waves can effectively identify delamination damage as a high-damage-sensitivity detection tool. For this present study, the signal difference coefficient (SDC) was introduced to quantify delamination damage and evaluate the sensitivity of A0-mode and S0-mode Lamb waves to delamination damage. The simulation results show that compared with the S0-mode Lamb wave, the A0-mode Lamb wave exhibits higher delamination damage sensitivity. The delamination damage can be quantified based on the strong correlation between the SDC and the delamination damage size. The control effect of the linear array PZT phase time-delay method on the Lamb wave mode was investigated by simulation. The phase time-delay method realizes the generation of a single-mode Lamb wave, which can separately excite the A0-mode and S0-mode Lamb wave to identify delamination damage of different sizes. The A0-mode Lamb wave was excited by the developed one-dimensional miniaturized linear comb transducer (LCT), which was used to conduct the detection experiment on the CFRP bending plate with delamination damage sizes of Φ6.0 mm, Φ10.0 mm, and Φ15.0 mm. The experimental results verify the correctness of the simulation. According to the Hermite interpolation results of the finite-element simulation data, the relationship between the delamination damage size and the SDC was fitted by the Gaussian function and Rational function, which can accurately quantify the delamination damage. The absolute error of the delamination damage quantification with Gaussian and Rational fitting expression does not exceed 0.8 mm and 0.7 mm, and the percentage error is not more than 8% and 7%. The detection and signal processing methods employed in the present research are easy to operate and implement, and accurate delamination damage quantification results have been obtained. Full article

In this paper, a MEMS piezoresistive ultrathin silicon membrane-based strain sensor is presented. The sensor’s ability to capture an acoustic emission signal is demonstrated using a Hsu–Nielsen source, and shows comparable frequency content to a commercial piezoceramic ultrasonic transducer. To the authors’ knowledge, this makes the developed sensor the first known piezoresistive strain sensor which is capable of recording low-energy acoustic emissions. The improvements to the nondestructive evaluation and structural health monitoring arise from the sensor’s low minimum detectable strain and wide-frequency bandwidth, which are generated from the improved fabrication process that permits crystalline semiconductor membranes and advanced polymers to be co-processed, thus enabling a dual-use application of both acoustic emission and static strain sensing. The sensor’s ability to document quasi-static bending is also demonstrated and compared with an ultrasonic transducer, which provides no significant response. This dual-use application is proposed to effectively combine the uses of both strain and ultrasonic transducer sensor types within one sensor, making it a novel and useful method for nondestructive evaluations. The potential benefits include an enhanced sensitivity, a reduced sensor size, a lower cost, and a reduced instrumentation complexity. Full article

In this work, the major methods for implementing flexible sensing technology—flexible surface acoustic wave (SAW) sensors—are summarized; the working principles and device characteristics of the flexible SAW sensors are introduced; and the latest achievements of the flexible SAW sensors in the selection of the substrate materials, the development of the piezoelectric thin films, and the structural design of the interdigital transducers are discussed. This paper focuses on analyzing the research status of physical flexible SAW sensors such as temperature, humidity, and ultraviolet radiation, including the sensing mechanism, bending strain performance, device performance parameters, advantages and disadvantages, etc. It also looks forward to the development of future chemical flexible SAW sensors for gases, the optimization of the direction of the overall device design, and systematic research on acoustic sensing theory under strain. This will enable the manufacturing of multifunctional and diverse sensors that better meet human needs. Full article

Experiments were conducted to investigate the dynamic buckling behavior of underwater hybrid composite tubes. The study focused on roll-wrapped hybrid layered glass-carbon fiber epoxy composite shells with a six-layer quasi-isotropic layup configuration. In addition to control specimens consisting of fully glass fiber-reinforced polymer and carbon fiber-reinforced polymer, four different hybrid layup patterns were examined. These specimens fitted with custom endcaps were placed inside a 7-kiloliter pressure vessel and subjected to increasing hydrostatic pressure until dynamic implosion occurred. High-speed cameras captured the failure event, and the resulting images were analyzed using Digital Image Correlation (DIC) techniques to obtain full-field displacement data. Additionally, tourmaline pressure transducers positioned around the specimens recorded local dynamic pressure histories. The results revealed that the contribution of each ply location varied in the overall failure behavior of the structures. The thickness of the internal plies played a dominant role in enhancing the structural performance, while the stiffness of the outer plies greatly influenced the bending stiffness. The energy released during the collapse was highly dependent on the failure mechanism of the internal plies. Specifically, for the considered geometries, tubes with glass fiber internal plies exhibited significantly lower energy emissions compared to carbon fiber inner plies. Full article

Fiber-reinforced polymer (FRP) strengthening systems have been considered an effective technique to retrofit concrete structures, and their use nowadays is more and more extensive. Externally bonded reinforcement (EBR) and near-surface mounted (NSM) technologies are the two most widely recognized and applied FRP strengthening methods for enhancing structural performance worldwide. However, one of the main disadvantages of both approaches is a possible brittle failure mode provided by a sudden debonding of the FRP. Therefore, methodologies able to monitor the long-term efficiency of this kind of strengthening constitute a challenge to be overcome. In this work, two reinforced concrete (RC) specimens strengthened with FRP and subjected to increasing load tests were monitored. One specimen was strengthened using the EBR method, while for the other, the NSM technique was used. The multiple cracks emanating in both specimens in the static tests, as possible origins of a future debonding failure, were monitored using a piezoelectric (PZT)-transducer-based electromechanical impedance (EMI) technique and a digital image correlation (DIC) system. Clustering approaches based on impedance measurements of the healthy and damaged states of the specimens allowed us to suspect the occurrence of cracks and their growth. The strain profiles captured in the images of the DIC system allowed us to depict surface hair-line cracks and their propagation. The combined implementation of the two techniques to look for correlations during incremental bending tests was addressed in this study as a means of improving the prediction of early cracks and potentially anticipating the complete failure of the strengthened specimens. Full article

In this study, we propose a fast calculation method that utilizes Kirchhoff’s hypotheses and electroelasticity theory to derive the resonant frequency, antiresonant frequency, and effective electromechanical coupling coefficient of a trilaminar bending ring transducer with unequal diameters. The accuracy of the theoretical method is validated through finite element analysis (FEM) and experimental tests. Furthermore, we perform optimization of the effective electromechanical coupling coefficient of the first-order bending vibration of the trilaminar bending ring transducer. Our optimization results indicate that, under the free inner and fixed outer boundary conditions, the effective electromechanical coupling coefficient initially increases to a maximum value and then rapidly decreases as r₁/r₂ increases. This behavior can be attributed to the out-of-phase vibrations and the in-phase electric field excitation on both sides of the bending ring vibration nodal circle. Finally, we present the optimized size configuration required to achieve the maximum effective electromechanical coupling coefficient. This study provides theoretical guidance for the design and optimization of trilaminar bending ring transducers with unequal diameters and has the potential to significantly advance the field of crosswell seismic source technology. Full article

Extensive prior research has delved into the localization of elastic wave energy through defect modes within phononic crystals (PnCs). The amalgamation of defective PnCs with piezoelectric materials has opened new avenues for conceptual innovations catering to energy harvesters, wave filters, and ultrasonic receivers. A recent departure from this conventional paradigm involves designing an ultrasonic actuator that excites elastic waves. However, previous efforts have mostly focused on single-defect scenarios for bending-wave excitation. To push the boundaries, this research takes a step forward by extending PnC design to include double piezoelectric defects. This advancement allows ultrasonic actuators to effectively operate across multiple frequencies. An analytical model originally developed for a single-defect situation via Euler–Bernoulli beam theory is adapted to fit within the framework of a double-defect set-up, predicting wave-excitation performance. Furthermore, a comprehensive study is executed to analyze how changes in input voltage configurations impact the output responses. The ultimate goal is to create ultrasonic transducers that could have practical applications in nondestructive testing for monitoring structural health and in ultrasonic imaging for medical purposes. Full article