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Keywords = artificial bearing defects

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13 pages, 1243 KiB  
Article
Three-Dimensional Assessment of the Biological Periacetabular Defect Reconstruction in an Ovine Animal Model: A µ-CT Analysis
by Frank Sebastian Fröschen, Thomas Martin Randau, El-Mustapha Haddouti, Jacques Dominik Müller-Broich, Frank Alexander Schildberg, Werner Götz, Dominik John, Susanne Reimann, Dieter Christian Wirtz and Sascha Gravius
Bioengineering 2025, 12(7), 729; https://doi.org/10.3390/bioengineering12070729 - 3 Jul 2025
Viewed by 376
Abstract
The increasing number of acetabular revision total hip arthroplasties requires the evaluation of alternative materials in addition to established standards using a defined animal experimental defect that replicates the human acetabular revision situation as closely as possible. Defined bone defects in the load-bearing [...] Read more.
The increasing number of acetabular revision total hip arthroplasties requires the evaluation of alternative materials in addition to established standards using a defined animal experimental defect that replicates the human acetabular revision situation as closely as possible. Defined bone defects in the load-bearing area of the acetabulum were augmented with various materials in an ovine periacetabular defect model (Group 1: NanoBone® (artificial hydroxyapatite-silicate composite; Artoss GmbH, Germany); Group 2: autologous sheep cancellous bone; Group 3: Tutoplast® (processed allogeneic sheep cancellous bone; Tutogen Medical GmbH, Germany)) and bridged with an acetabular reinforcement ring of the Ganz type. Eight months after implantation, a μ-CT examination (n = 8 animals per group) was performed. A μ-CT analysis of the contralateral acetabula (n = 8, randomly selected from all three groups) served as the control group. In a defined volume of interest (VOI), bone volume (BV), mineral volume (MV), and bone substitute volume (BSV), as well as the bone surface (BS) relative to the total volume (TV) and the surface-to-volume ratio (BS/BV), were determined. To assess the bony microarchitecture, trabecular thickness (Tb.Th), trabecular separation (Tb.Sp), and trabecular number (Tb.N), as well as connectivity density (Conn.D), the degree of anisotropy (DA), and the structure model index (SMI), were evaluated. The highest BV was observed for NanoBone® (Group 1), which also showed the highest proportion of residual bone substitute material in the defect. This resulted in a significant increase in BV/TV with a significant decrease in BS/BV. The assessment of the microstructure for Groups 2 and 3 compared to Group 1 showed a clear approximation of Tb.Th, Tb.Sp, Tb.N, and Conn.D to the microstructure of the control group. The SMI showed a significant decrease in Group 1. All materials demonstrated their suitability by supporting biological defect reconstruction. NanoBone® showed the highest rate of new bone formation; however, the microarchitecture indicated more advanced bone remodeling and an approximate restoration of the trabecular structure for both autologous and allogeneic Tutoplast® cancellous bone when using the impaction bone grafting technique. Full article
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24 pages, 9633 KiB  
Article
Assessment of Knot-Induced Degradation in Timber Beams: Probabilistic Modeling and Data-Driven Prediction of Load Capacity Loss
by Peixuan Wang, Guoming Liu, Fanrong Li, Shengcai Li, Gabriele Milani and Donato Abruzzese
Buildings 2025, 15(12), 2058; https://doi.org/10.3390/buildings15122058 - 15 Jun 2025
Viewed by 349
Abstract
Timber structural performance is significantly influenced by natural knots, which serve as critical indicators in ancient architectural heritage preservation and modern sustainable building design. However, existing studies lack a comprehensive quantitative analysis of how the randomness of timber knot parameters relates to load-bearing [...] Read more.
Timber structural performance is significantly influenced by natural knots, which serve as critical indicators in ancient architectural heritage preservation and modern sustainable building design. However, existing studies lack a comprehensive quantitative analysis of how the randomness of timber knot parameters relates to load-bearing capacity degradation. This study introduces a multiscale evaluation framework that integrates physical testing, probabilistic modeling, and data-driven techniques. Firstly, static tests on full-scale timber beams with artificially introduced knots reveal the failure mechanisms and load capacity reduction associated with knots in the tension zone. Subsequently, a three-dimensional Monte Carlo simulation, modeling random distributions of knot position and size, demonstrates that the midspan region is most sensitive to knot effects, with load capacity loss being more pronounced on the tension side than on the compression side. Finally, a predictive model based on a fully connected neural network is developed; feature analysis indicates that the longitudinal position of knots exerts a stronger nonlinear influence on load capacity than radial depth or diameter. The results establish a mapping between knot characteristics, stress field distortion, and ultimate load capacity, providing a theoretical basis for safety evaluation of historic timber structures and the design of defect-tolerant timber beams in modern engineering. Full article
(This article belongs to the Section Building Structures)
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21 pages, 3583 KiB  
Article
Exploring a Nitric Oxide-Releasing Celecoxib Derivative as a Potential Modulator of Bone Healing: Insights from Ex Vivo and In Vivo Imaging Experiments
by Christin Neuber, Luisa Niedenzu, Sabine Schulze, Markus Laube, Frank Hofheinz, Stefan Rammelt and Jens Pietzsch
Int. J. Mol. Sci. 2025, 26(6), 2582; https://doi.org/10.3390/ijms26062582 - 13 Mar 2025
Viewed by 722
Abstract
The inducible enzyme cyclooxygenase-2 (COX-2) and the subsequent synthesis of eicosanoids initiated by this enzyme are important molecular players in bone healing. In this pilot study, the suitability of a novel selective COX-2 inhibitor bearing a nitric oxide (NO)-releasing moiety was investigated as [...] Read more.
The inducible enzyme cyclooxygenase-2 (COX-2) and the subsequent synthesis of eicosanoids initiated by this enzyme are important molecular players in bone healing. In this pilot study, the suitability of a novel selective COX-2 inhibitor bearing a nitric oxide (NO)-releasing moiety was investigated as a modulator of healing a critical-size bone defect in rats. A 5 mm femoral defect was randomly filled with no material (negative control, NC), a mixture of collagen and autologous bone fragments (positive control, PC), or polycaprolactone-co-lactide (PCL)-scaffolds coated with two types of artificial extracellular matrix (aECM; collagen/chondroitin sulfate (Col/CS) or collagen/polysulfated hyaluronic acid (Col/sHA3)). Bone healing was monitored by a dual-tracer ([18F]FDG/[18F]fluoride) approach using PET/CT imaging in vivo. In addition, ex vivo µCT imaging as well as histological and immunohistochemical studies were performed 16 weeks post-surgery. A significant higher uptake of [18F]FDG, a surrogate marker for inflammatory infiltrate, but not of [18F]fluoride, representing bone mineralization, was observed in the implanted PCL-scaffolds coated with either Col/CS or Col/sHA3. Molecular targeting of COX-2 with NO-coxib had no significant effect on tracer uptake in any of the groups. Histological and immunohistochemical staining showed no evidence of a positive or negative influence of NO-coxib treatment on bone healing. Full article
(This article belongs to the Special Issue Advances in Bone Growth, Development and Metabolism)
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25 pages, 6991 KiB  
Article
A Comprehensive AI Framework for Superior Diagnosis, Cranial Reconstruction, and Implant Generation for Diverse Cranial Defects
by Mamta Juneja, Ishaan Singla, Aditya Poddar, Nitin Pandey, Aparna Goel, Agrima Sudhir, Pankhuri Bhatia, Gurzafar Singh, Maanya Kharbanda, Amanpreet Kaur, Ira Bhatia, Vipin Gupta, Sukhdeep Singh Dhami, Yvonne Reinwald, Prashant Jindal and Philip Breedon
Bioengineering 2025, 12(2), 188; https://doi.org/10.3390/bioengineering12020188 - 16 Feb 2025
Cited by 3 | Viewed by 1812
Abstract
Cranioplasty enables the restoration of cranial defects caused by traumatic injuries, brain tumour excisions, or decompressive craniectomies. Conventional methods rely on Computer-Aided Design (CAD) for implant design, which requires significant resources and expertise. Recent advancements in Artificial Intelligence (AI) have improved Computer-Aided Diagnostic [...] Read more.
Cranioplasty enables the restoration of cranial defects caused by traumatic injuries, brain tumour excisions, or decompressive craniectomies. Conventional methods rely on Computer-Aided Design (CAD) for implant design, which requires significant resources and expertise. Recent advancements in Artificial Intelligence (AI) have improved Computer-Aided Diagnostic systems for accurate and faster cranial reconstruction and implant generation procedures. However, these face inherent limitations, including the limited availability of diverse datasets covering different defect shapes spanning various locations, absence of a comprehensive pipeline integrating the preprocessing of medical images, cranial reconstruction, and implant generation, along with mechanical testing and validation. The proposed framework incorporates a robust preprocessing pipeline for easier processing of Computed Tomography (CT) images through data conversion, denoising, Connected Component Analysis (CCA), and image alignment. At its core is CRIGNet (Cranial Reconstruction and Implant Generation Network), a novel deep learning model rigorously trained on a diverse dataset of 2160 images, which was prepared by simulating cylindrical, cubical, spherical, and triangular prism-shaped defects across five skull regions, ensuring robustness in diagnosing a wide variety of defect patterns. CRIGNet achieved an exceptional reconstruction accuracy with a Dice Similarity Coefficient (DSC) of 0.99, Jaccard Similarity Coefficient (JSC) of 0.98, and Hausdorff distance (HD) of 4.63 mm. The generated implants showed superior geometric accuracy, load-bearing capacity, and gap-free fitment in the defected skull compared to CAD-generated implants. Also, this framework reduced the implant generation processing time from 40–45 min (CAD) to 25–30 s, suggesting its application for a faster turnaround time, enabling decisive clinical support systems. Full article
(This article belongs to the Section Biosignal Processing)
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21 pages, 5919 KiB  
Article
A Computationally Efficient Method for the Diagnosis of Defects in Rolling Bearings Based on Linear Predictive Coding
by Mohammad Mohammad, Olga Ibryaeva, Vladimir Sinitsin and Victoria Eremeeva
Algorithms 2025, 18(2), 58; https://doi.org/10.3390/a18020058 - 21 Jan 2025
Cited by 1 | Viewed by 885
Abstract
Monitoring the condition of rolling bearings is a crucial task in many industries. An efficient tool for diagnosing bearing defects is necessary since they can lead to complete machine failure and significant economic losses. Traditional diagnosis solutions often rely on a complex artificial [...] Read more.
Monitoring the condition of rolling bearings is a crucial task in many industries. An efficient tool for diagnosing bearing defects is necessary since they can lead to complete machine failure and significant economic losses. Traditional diagnosis solutions often rely on a complex artificial feature extraction process that is time-consuming, computationally expensive, and too complex to deploy in practice. In actual working conditions, however, the amount of labeled fault data available is relatively small, so a deep learning model with good generalization and high accuracy is difficult to train. This paper proposes a solution that uses a simple feedforward artificial neural network (NN) for classification and adopts the linear predictive coding (LPC) algorithm for feature extraction. The LPC algorithm finds several coefficients for a given signal segment containing information about the signal spectrum, which is sufficient for further classification. The LPC-NN solution was tested on the Case Western Reserve University (CWRU) and South Ural State University (SUSU) datasets. The results demonstrated that, in most cases, LPC-NN yielded an accuracy of 100%. The proposed method achieves higher diagnostic accuracy and stability to load changes than other advanced techniques, has a significantly improved time performance, and is conducive to real-time industrial fault diagnosis. Full article
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16 pages, 3973 KiB  
Article
Multiple Electromechanical-Failure Detection in Induction Motor Using Thermographic Intensity Profile and Artificial Neural Network
by Emmanuel Resendiz-Ochoa, Salvador Calderon-Uribe, Luis A. Morales-Hernandez, Carlos A. Perez-Ramirez and Irving A. Cruz-Albarran
Machines 2024, 12(12), 928; https://doi.org/10.3390/machines12120928 - 17 Dec 2024
Cited by 1 | Viewed by 871
Abstract
The use of artificial intelligence-based techniques to solve engineering problems is increasing. One of the most challenging tasks facing industry is the timely diagnosis of failures in electromechanical systems, as they are an essential part of production systems. In this sense, the earlier [...] Read more.
The use of artificial intelligence-based techniques to solve engineering problems is increasing. One of the most challenging tasks facing industry is the timely diagnosis of failures in electromechanical systems, as they are an essential part of production systems. In this sense, the earlier the detection, the higher the economic loss reduction. For this reason, this work proposes the development of a new methodology based on infrared thermography and an artificial intelligence-based classifier for the detection of multiple faults in an electromechanical system. The proposal combines the intensity profile of the grey-scale image, the use of Fast Fourier Transform and an artificial neural network to perform the detection of twelve states for the state of an electromechanical system: healthy, bearing defect, broken rotor bar, misalignment and gear wear on the gearbox. From the experimental setup, 50 thermographic images were obtained for each state. The method was implemented and tested under different conditions to verify its reliability. The results show that the precision, accuracy, recall and F1-score are higher than 99%. Thus, it can be concluded that it is possible to detect multiple conditions in an electromechanical system using the intensity profile and an artificial neural network, achieving good accuracy and reliability. Full article
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17 pages, 11854 KiB  
Article
Digitalization of an Industrial Process for Bearing Production
by Jose-Manuel Rodriguez-Fortun, Jorge Alvarez, Luis Monzon, Ricardo Salillas, Sergio Noriega, David Escuin, David Abadia, Aitor Barrutia, Victor Gaspar, Jose Antonio Romeo, Fernando Cebrian and Rafael del-Hoyo-Alonso
Sensors 2024, 24(23), 7783; https://doi.org/10.3390/s24237783 - 5 Dec 2024
Cited by 2 | Viewed by 1389
Abstract
The developments in sensing, actuation, and algorithms, both in terms of Artificial Intelligence (AI) and data treatment, have open up a wide range of possibilities for improving the quality of the production systems in diverse industrial fields. The present paper describes the automatizing [...] Read more.
The developments in sensing, actuation, and algorithms, both in terms of Artificial Intelligence (AI) and data treatment, have open up a wide range of possibilities for improving the quality of the production systems in diverse industrial fields. The present paper describes the automatizing process performed in a production line for high-quality bearings. The actuation considered new sensing elements at the machine level and the treatment of the information, fusing the different sources in order to detect quality defects in the grinding process (waviness, burns) and monitoring the state of the tool. At a supervision level, an AI model has been developed for monitoring the complete line and compensating deviations in the dimension of the final assembly. The project also contemplated the hardware architecture for improving the data acquisition and communication among the machines and databases, the data treatment units, and the human interfaces. The resulting system gives feedback to the operator when deviations or potential errors are detected so that the quality issues are recognized and can be amended in advance, thereby reducing the quality cost. Full article
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50 pages, 3176 KiB  
Systematic Review
Vibration Signal Analysis for Intelligent Rotating Machinery Diagnosis and Prognosis: A Comprehensive Systematic Literature Review
by Ikram Bagri, Karim Tahiry, Aziz Hraiba, Achraf Touil and Ahmed Mousrij
Vibration 2024, 7(4), 1013-1062; https://doi.org/10.3390/vibration7040054 - 31 Oct 2024
Cited by 12 | Viewed by 5026
Abstract
Many industrial processes, from manufacturing to food processing, incorporate rotating elements as principal components in their production chain. Failure of these components often leads to costly downtime and potential safety risks, further emphasizing the importance of monitoring their health state. Vibration signal analysis [...] Read more.
Many industrial processes, from manufacturing to food processing, incorporate rotating elements as principal components in their production chain. Failure of these components often leads to costly downtime and potential safety risks, further emphasizing the importance of monitoring their health state. Vibration signal analysis is now a common approach for this purpose, as it provides useful information related to the dynamic behavior of machines. This research aimed to conduct a comprehensive examination of the current methodologies employed in the stages of vibration signal analysis, which encompass preprocessing, processing, and post-processing phases, ultimately leading to the application of Artificial Intelligence-based diagnostics and prognostics. An extensive search was conducted in various databases, including ScienceDirect, IEEE, MDPI, Springer, and Google Scholar, from 2020 to early 2024 following the PRISMA guidelines. Articles that aligned with at least one of the targeted topics cited above and provided unique methods and explicit results qualified for retention, while those that were redundant or did not meet the established inclusion criteria were excluded. Subsequently, 270 articles were selected from an initial pool of 338. The review results highlighted several deficiencies in the preprocessing step and the experimental validation, with implementation rates of 15.41% and 10.15%, respectively, in the selected prototype studies. Examination of the processing phase revealed that time scale decomposition methods have become essential for accurate analysis of vibration signals, as they facilitate the extraction of complex information that remains obscured in the original, undecomposed signals. Combining such methods with time–frequency analysis methods was shown to be an ideal combination for information extraction. In the context of fault detection, support vector machines (SVMs), convolutional neural networks (CNNs), Long Short-Term Memory (LSTM) networks, k-nearest neighbors (KNN), and random forests have been identified as the five most frequently employed algorithms. Meanwhile, transformer-based models are emerging as a promising venue for the prediction of RUL values, along with data transformation. Given the conclusions drawn, future researchers are urged to investigate the interpretability and integration of the diagnosis and prognosis models developed with the aim of applying them in real-time industrial contexts. Furthermore, there is a need for experimental studies to disclose the preprocessing details for datasets and the operational conditions of the machinery, thereby improving the data reproducibility. Another area that warrants further investigation is differentiation of the various types of fault information present in vibration signals obtained from bearings, as the defect information from the overall system is embedded within these signals. Full article
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18 pages, 4251 KiB  
Article
Experimental Vibration Data in Fault Diagnosis: A Machine Learning Approach to Robust Classification of Rotor and Bearing Defects in Rotating Machines
by Khalid M. Almutairi and Jyoti K. Sinha
Machines 2023, 11(10), 943; https://doi.org/10.3390/machines11100943 - 5 Oct 2023
Cited by 9 | Viewed by 4520
Abstract
This study builds upon previous research that utilised a vibration-based machine learning (VML) approach for diagnosing rotor-related faults in rotating machinery. The original method used artificial neural networks (ANN) to classify rotor-related faults based on optimised vibration parameters from the time and frequency [...] Read more.
This study builds upon previous research that utilised a vibration-based machine learning (VML) approach for diagnosing rotor-related faults in rotating machinery. The original method used artificial neural networks (ANN) to classify rotor-related faults based on optimised vibration parameters from the time and frequency domains. This study expands the application of this vibration-based machine learning approach to include the anti-friction bearing faults in addition to the rotor faults. The earlier suggested vibration-based parameters, both in time and frequency domains, are further revised to accommodate bearing-related defects. The study utilises the measured vibration data from a laboratory-scale rotating test rig with different experimentally simulated faults in the rotor and bearings. The proposed VML model is developed for both rotor and bearing defects at a rotor speed that is above the first critical speed. To gauge the robustness of the proposed VML model, it is further tested at two different rotating speeds, one below the first critical speed and the other above the second critical speed. The paper presents the methodology, the rig and measured vibration data, the optimised parameters, and the findings. Full article
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18 pages, 6828 KiB  
Article
Performance Degradation Assessment of Railway Axle Box Bearing Based on Combination of Denoising Features and Time Series Information
by Zhigang Liu, Long Zhang, Qian Xiao, Hao Huang and Guoliang Xiong
Sensors 2023, 23(13), 5910; https://doi.org/10.3390/s23135910 - 26 Jun 2023
Cited by 2 | Viewed by 1632
Abstract
In the existing rolling bearing performance degradation assessment methods, the input signal is usually mixed with a large amount of noise and is easily disturbed by the transfer path. The time information is usually ignored when the model processes the input signal, which [...] Read more.
In the existing rolling bearing performance degradation assessment methods, the input signal is usually mixed with a large amount of noise and is easily disturbed by the transfer path. The time information is usually ignored when the model processes the input signal, which affects the effect of bearing performance degradation assessment. To solve the above problems, an end-to-end performance degradation assessment model of railway axle box bearing based on a deep residual shrinkage network and a deep long short-term memory network (DRSN-LSTM) is proposed. The proposed model uses DRSN to extract local abstract features from the signal and denoises the signal to obtain the denoised feature vector, then uses deep LSTM to extract the time-series information of the signal. The healthy time-series signal of the rolling bearing is input into the DRSN-LSTM reconstruction model for training. Time-domain, frequency-domain, and time–frequency-domain features are extracted from the signal both before and after reconstruction to form a multi-domain features vector. The mean square error of the two feature vectors is used as the degradation indicator to implement the performance degradation assessment. Artificially induced defects and rolling bearings life accelerated fatigue test data verify that the proposed model is more sensitive to early failures than mathematical models, shallow networks or other deep learning models. The result is similar to the development trend of bearing failures. Full article
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14 pages, 17704 KiB  
Article
Anatomy and Comparative Transcriptome Reveal the Mechanism of Male Sterility in Salvia miltiorrhiza
by Jinqiu Liao, Zhizhou Zhang, Yukun Shang, Yuanyuan Jiang, Zixuan Su, Xuexue Deng, Xiang Pu, Ruiwu Yang and Li Zhang
Int. J. Mol. Sci. 2023, 24(12), 10259; https://doi.org/10.3390/ijms241210259 - 17 Jun 2023
Cited by 6 | Viewed by 2027
Abstract
Salvia miltiorrhiza Bunge is an important traditional herb. Salvia miltiorrhiza is distributed in the Sichuan province of China (here called SC). Under natural conditions, it does not bear seeds and its sterility mechanism is still unclear. Through artificial cross, there was defective pistil [...] Read more.
Salvia miltiorrhiza Bunge is an important traditional herb. Salvia miltiorrhiza is distributed in the Sichuan province of China (here called SC). Under natural conditions, it does not bear seeds and its sterility mechanism is still unclear. Through artificial cross, there was defective pistil and partial pollen abortion in these plants. Electron microscopy results showed that the defective pollen wall was caused by delayed degradation of the tapetum. Due to the lack of starch and organelle, the abortive pollen grains showed shrinkage. RNA-seq was performed to explore the molecular mechanisms of pollen abortion. KEGG enrichment analysis suggested that the pathways of phytohormone, starch, lipid, pectin, and phenylpropanoid affected the fertility of S. miltiorrhiza. Moreover, some differentially expressed genes involved in starch synthesis and plant hormone signaling were identified. These results contribute to the molecular mechanism of pollen sterility and provide a more theoretical foundation for molecular-assisted breeding. Full article
(This article belongs to the Special Issue Molecular Genetics and Plant Breeding 3.0)
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16 pages, 10853 KiB  
Article
Intelligent Fault Diagnosis of Industrial Bearings Using Transfer Learning and CNNs Pre-Trained for Audio Classification
by Luigi Gianpio Di Maggio
Sensors 2023, 23(1), 211; https://doi.org/10.3390/s23010211 - 25 Dec 2022
Cited by 22 | Viewed by 3892
Abstract
The training of Artificial Intelligence algorithms for machine diagnosis often requires a huge amount of data, which is scarcely available in industry. This work shows that convolutional networks pre-trained for audio classification already contain knowledge for classifying bearing vibrations, since both tasks share [...] Read more.
The training of Artificial Intelligence algorithms for machine diagnosis often requires a huge amount of data, which is scarcely available in industry. This work shows that convolutional networks pre-trained for audio classification already contain knowledge for classifying bearing vibrations, since both tasks share the need to extract features from spectrograms. Knowledge transfer is realized through transfer learning to identify localized defects in rolling element bearings. This technique provides a tool to transfer the knowledge embedded in neural networks pre-trained for fulfilling similar tasks to diagnostic scenarios, significantly limiting the amount of data needed for fine-tuning. The VGGish model was fine-tuned for the specific diagnostic task by handling vibration samples. Data were extracted from the test bench for medium-size bearings specially set up in the mechanical engineering laboratories of the Politecnico di Torino. The experiment involved three damage classes. Results show that the model pre-trained using sound spectrograms can be successfully employed for classifying the bearing state through vibration spectrograms. The effectiveness of the model is assessed through comparisons with the existing literature. Full article
(This article belongs to the Special Issue Artificial Intelligence Enhanced Health Monitoring and Diagnostics)
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14 pages, 3912 KiB  
Article
Deep Transfer Learning Framework for Bearing Fault Detection in Motors
by Prashant Kumar, Prince Kumar, Ananda Shankar Hati and Heung Soo Kim
Mathematics 2022, 10(24), 4683; https://doi.org/10.3390/math10244683 - 9 Dec 2022
Cited by 24 | Viewed by 3399
Abstract
The domain of fault detection has seen tremendous growth in recent years. Because of the growing demand for uninterrupted operations in different sectors, prognostics and health management (PHM) is a key enabling technology to achieve this target. Bearings are an essential component of [...] Read more.
The domain of fault detection has seen tremendous growth in recent years. Because of the growing demand for uninterrupted operations in different sectors, prognostics and health management (PHM) is a key enabling technology to achieve this target. Bearings are an essential component of a motor. The PHM of bearing is crucial for uninterrupted operation. Conventional artificial intelligence techniques require feature extraction and selection for fault detection. This process often restricts the performance of such approaches. Deep learning enables autonomous feature extraction and selection. Given the advantages of deep learning, this article presents a transfer learning–based method for bearing fault detection. The pretrained ResNetV2 model is used as a base model to develop an effective fault detection strategy for bearing faults. The different bearing faults, including the outer race fault, inner race fault, and ball defect, are included in developing an effective fault detection model. The necessity for manual feature extraction and selection has been reduced by the proposed method. Additionally, a straightforward 1D to 2D data conversion has been suggested, altogether eliminating the requirement for manual feature extraction and selection. Different performance metrics are estimated to confirm the efficacy of the proposed strategy, and the results show that the proposed technique effectively detected bearing faults. Full article
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34 pages, 5778 KiB  
Review
Prognostic Health Management of Pumps Using Artificial Intelligence in the Oil and Gas Sector: A Review
by Ruwaida Aliyu, Ainul Akmar Mokhtar and Hilmi Hussin
Appl. Sci. 2022, 12(22), 11691; https://doi.org/10.3390/app122211691 - 17 Nov 2022
Cited by 17 | Viewed by 4264
Abstract
A system’s operational life cycle now includes an integrated health management and diagnostic strategy due to improvements in the current technology. It is evident that the life cycle may be used to identify abnormalities, analyze failures, and forecast future conditions based on current [...] Read more.
A system’s operational life cycle now includes an integrated health management and diagnostic strategy due to improvements in the current technology. It is evident that the life cycle may be used to identify abnormalities, analyze failures, and forecast future conditions based on current data. Data models can be trained using machine learning and statistical ideas, employing condition data and on-site feedback. Once data models are trained, the data-processing logic can be integrated into onboard controllers, allowing for real-time health evaluation and analysis. Interestingly, the oil and gas industries may encounter numerous obstacles and hurdles as a result of the integration, highlighting the need for creative solutions to the perplexing problem. The potential benefits in terms of challenges involving feature extraction and data classification, machine learning has received significant research attention recently. The application and utility in pump system health management should be investigated to explore the extend it can be used to increase overall system resilience or identify potential financial advantages for maintenance, repair, and overhaul activities. This is seen as an evolving research area, with a variety of application domains. This article present a critical analysis of machine learning’s most current advances in the field of artificial intelligence-based system health management, specifically in terms of pump applications in the oil and gas industries. To further understand its potential, various algorithms and related theories are examined. Based on the examined studies, machine learning shows potential for prognostics and defect diagnosis. There are, few drawbacks that is seen to be preventing its widespread adoption which prompt for further improvement. The article discussed possible solutions to the identified drawbacks and future opportunities presented. This study further elaborates on the commonly available commercial machine learning (ML) tools used for pump fault prognostics and diagnostics with an emphasis on the type of data utilized. Findings from the literature review shows that the neural network (NN) is the most prevalent algorithm employed in studies, followed by the Bayesian network (BN), support vector machine (SVM), and hybrid models. While the need for selecting appropriate training algorithms is seen to be significant. Interestingly, no specific method or algorithm exists for a given problem instead the solution relies on the type of data and the algorithm’s or method’s aptitude for resolving the provided errors. Among the various research studies on pump fault diagnosis and prognosis, the most frequently discussed problem is a bearing fault, with a percentage of 46%, followed by cavitation. The studies rank seal damage as the third most prevalent flaw. Leakage and obstruction are the least studied defects in research. The main data types used in machine learning techniques for diagnosing pump faults are vibration and flow, which might not be sufficient to identify the condition of pumps and their characteristics. The various datasets have been derived from expert opinion, real-world observations, laboratory tests, and computer simulations. Field data have frequently been used to create experimental datasets and simulated data. In comparison to the algorithmic approach, the data approach has not received significant research attention. Full article
(This article belongs to the Section Applied Industrial Technologies)
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32 pages, 28937 KiB  
Article
Bearing Fault Diagnosis for an Induction Motor Controlled by an Artificial Neural Network—Direct Torque Control Using the Hilbert Transform
by Abderrahman El Idrissi, Aziz Derouich, Said Mahfoud, Najib El Ouanjli, Ahmed Chantoufi, Ameena Saad Al-Sumaiti and Mahmoud A. Mossa
Mathematics 2022, 10(22), 4258; https://doi.org/10.3390/math10224258 - 14 Nov 2022
Cited by 30 | Viewed by 2902
Abstract
Motor Current Signature Analysis (MCSA) is a popular method for the detection of faults in electric motor drives, particularly in Induction Machines (IMs). For Bearing Defects (BDs), which are very much related to the rotational frequency, it is important to maintain the speed [...] Read more.
Motor Current Signature Analysis (MCSA) is a popular method for the detection of faults in electric motor drives, particularly in Induction Machines (IMs). For Bearing Defects (BDs), which are very much related to the rotational frequency, it is important to maintain the speed at a target reference value in order to distinguish and locate the different BDs. This can be achieved by using a powerful control such as the Direct Torque Control (DTC), but this control causes the variation of the supply frequency and the current signal to become non-stationary, so the integration of advanced signal processing methods becomes necessary by using a suitable filter to handle the frequency content depending on the BDs, such as the Hilbert filter. This paper aims to adopt the Hilbert Transform (HT) for extracting the signature of the faults from the stator current envelope to detect the different BDs in the IMs when they are controlled by an intelligent DTC control driven by Artificial Neural Networks (ANN-DTC). This ANN-DTC control is a shaping factor rather than a disturbing one, which contributes with the Hilbert filter to the diagnosis of BDs. This technique is tested for the four locations of BDs: the inner ring, the outer ring, the ball, and the bearing cage in different operating situations without control and with conventional DTC and ANN-DTC controls. Thus, detecting the location of the defect exactly at an early stage contributes to achieving maintenance in a fairly short time. The performance of the chosen approach lies in minimizing the electromagnetic torque ripples as a result of the control and increase of the amplitudes of the spectra related to BDs compared to other harmonics. This performance is verified in the MATLAB/SIMULINK environment. Full article
(This article belongs to the Special Issue Modeling and Simulation of Control System)
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