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Keywords = anisotropic magneto-resistance (AMR) sensor

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18 pages, 5532 KiB  
Article
Investigation of a Magnetic Sensor Based on the Magnetic Hysteresis Loop and Anisotropic Magnetoresistance of CoFe Thin Films Epitaxial Grown on Flexible Mica and Rigid MgO Substrates with Strain Effect
by Jen-Chieh Cheng, Min-Chang You, Aswin kumar Anbalagan, Guang-Yang Su, Kai-Wei Chuang, Chao-Yao Yang and Chih-Hao Lee
Micromachines 2025, 16(4), 412; https://doi.org/10.3390/mi16040412 - 30 Mar 2025
Cited by 2 | Viewed by 530
Abstract
The anisotropic magnetoresistance (AMR) effect is widely used in microscale and nanoscale magnetic sensors. In this study, we investigate the correlation between AMR and the crystal structure, epitaxial relationship, and magnetic properties of Co50Fe50 thin films deposited on rigid MgO [...] Read more.
The anisotropic magnetoresistance (AMR) effect is widely used in microscale and nanoscale magnetic sensors. In this study, we investigate the correlation between AMR and the crystal structure, epitaxial relationship, and magnetic properties of Co50Fe50 thin films deposited on rigid MgO and flexible mica substrates. The AMR ratio is approximately 1.6% for CoFe films on mica, lower than the 2.5% observed in epitaxially grown films on MgO substrates. The difference is likely due to the well-defined easy axis in the single domain epitaxial thin films on MgO, which enhances the AMR ratio. Microscopic strain induced by lattice mismatch and bending on flexible substrates were determined using grazing incidence X-ray diffraction and extended X-ray absorption fine structure techniques. These results showed that neither microscopic nor macroscopic strain (below 0.5%) affects the AMR ratio on mica, suggesting its suitability for magnetic sensors in flexible and wearable devices. Additionally, investigating M-H loops under various growth temperatures, lattice mismatch conditions, and bending strains could further benefit the fabrication and integration of the micro-scale magnetic sensors in the microelectronic industry. Full article
(This article belongs to the Special Issue Feature Papers of Micromachines in 'Materials and Processing' 2024)
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25 pages, 6872 KiB  
Article
Permeability Sensors for Magnetic Steel Structural Health Monitoring
by Evangelos V. Hristoforou
Sensors 2025, 25(3), 606; https://doi.org/10.3390/s25030606 - 21 Jan 2025
Cited by 2 | Viewed by 1212
Abstract
In this paper, magnetic permeability sensors able to perform structural health monitoring of magnetic steels, by means of determining residual strain and stress amplitude and gradient distribution, responsible for crack initiation, are presented. The good agreement between magnetic properties and residual strains and [...] Read more.
In this paper, magnetic permeability sensors able to perform structural health monitoring of magnetic steels, by means of determining residual strain and stress amplitude and gradient distribution, responsible for crack initiation, are presented. The good agreement between magnetic properties and residual strains and stresses is illustrated first, resulting in the determination of the magnetic stress calibration (MASC) curves and the Universal MASC curve. Having determined differential magnetic permeability as a key magnetic property, able to measure and monitor residual strain and stress distribution in magnetic steels, the paper is devoted to the presentation of the permeability instruments and sensors developed in our lab. The classic single sheet testers and the electromagnetic yokes, are compared with new, low-power-consumption permeability sensors using the Hall effect and the anisotropic magnetoresistive (AMR) effect, discussing their advantages and disadvantages in magnetic steel structural health monitoring. Full article
(This article belongs to the Special Issue Challenges and Future Trends of Magnetic Sensors)
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31 pages, 17391 KiB  
Article
Non-Destructive Evaluation of Reinforced Concrete Structures with Magnetic Flux Leakage and Eddy Current Methods—Comparative Analysis
by Paweł Karol Frankowski, Piotr Majzner, Marcin Mąka and Tomasz Stawicki
Appl. Sci. 2024, 14(24), 11965; https://doi.org/10.3390/app142411965 - 20 Dec 2024
Cited by 2 | Viewed by 1432 | Correction
Abstract
This article evaluates two essential non-destructive electromagnetic techniques, magnetic flux leakage (MFL) and eddy current (EC) methods, and their effectiveness in assessing the basic parameters of reinforced concrete (RC). The study compares both systems’ hardware and software components, emphasizing the adaptations implemented to [...] Read more.
This article evaluates two essential non-destructive electromagnetic techniques, magnetic flux leakage (MFL) and eddy current (EC) methods, and their effectiveness in assessing the basic parameters of reinforced concrete (RC). The study compares both systems’ hardware and software components, emphasizing the adaptations implemented to tailor the methods for evaluating RC structures. Subsequently, the measurement results are analyzed, and association rules are extracted to demonstrate the relationships between variations in the physical parameters of the tested structure and the features of the measured waveforms. Finally, similar identification models are implemented, and the obtained identification results are compared. The paper documents and details all phases of this research. The findings indicate that while the operational principles of both methods are similar, the techniques differ significantly in terms of their measurement systems’ complexity and usability. The eddy current (EC) method exhibits superior spatial resolution, whereas the magnetic method is more straightforward and offers a greater effective range and favorable association rules. Consequently, it is recommended that both techniques be utilized for different structures and in varying contexts. The techniques’ advantages, disadvantages, and limitations are discussed in this work and supported by the measurement results. Full article
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24 pages, 3602 KiB  
Article
Magnetic Non-Destructive Evaluation of Reinforced Concrete Structures—Methodology, System, and Identification Results
by Paweł Karol Frankowski, Piotr Majzner, Marcin Mąka, Tomasz Stawicki and Tomasz Chady
Appl. Sci. 2024, 14(24), 11695; https://doi.org/10.3390/app142411695 - 14 Dec 2024
Cited by 1 | Viewed by 1911
Abstract
This paper aims to present a non-destructive magnetic method developed for simultaneously identifying key parameters in reinforced concrete (RC) structures. This method is designed to evaluate concrete structures containing dense reinforcement meshes. The development process of the system is presented step by step. [...] Read more.
This paper aims to present a non-destructive magnetic method developed for simultaneously identifying key parameters in reinforced concrete (RC) structures. This method is designed to evaluate concrete structures containing dense reinforcement meshes. The development process of the system is presented step by step. First, the hardware layer of the system is discussed and documented. The proposed modifications to the excitation system enhanced the method’s effectiveness compared to the conventional Magnetic Flux Leakage (MFL) technique. Next, this paper presents the extracted association rules that connect the parameters of the RC structure to the properties of resultant waveforms. The relations are verified with measurement results. Finally, the identification of the model’s design, implementation, and deployment processes are presented. A universal methodology for non-destructive testing investigations was developed and is described throughout the research. Full article
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3 pages, 946 KiB  
Abstract
AMR Sensor Array Design for the Realization of a 3D Magnetic Tactile Sensor
by Stefano Lumetti, Perla Malagò, Peter-Andreas Stürmer, Francisco Ferreira Relvão and Michael Ortner
Proceedings 2024, 97(1), 198; https://doi.org/10.3390/proceedings2024097198 - 22 Apr 2024
Viewed by 1416
Abstract
The design of arrays of anisotropic magnetoresistive (AMR) sensors capable of detecting and reconstructing the 3D motion of a permanent magnet, and thus, suitable for the development of a 3D magnetic tactile sensor, is reported. The proposed structure allows for probing the 3D [...] Read more.
The design of arrays of anisotropic magnetoresistive (AMR) sensors capable of detecting and reconstructing the 3D motion of a permanent magnet, and thus, suitable for the development of a 3D magnetic tactile sensor, is reported. The proposed structure allows for probing the 3D magnet displacements—and, hence, to infer the three components of the applied force—via a purely planar arrangement of monolithically microfabricated AMR sensors. The concept presented here also holds potential for the realization of a wide spectrum of easy-to-fabricate, miniaturized and low-cost sensors suitable for the detection of a broad variety of physical observables. Full article
(This article belongs to the Proceedings of XXXV EUROSENSORS Conference)
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3 pages, 1261 KiB  
Abstract
Printed Anisotropic Magnetoresistive Sensors on Flexible Polymer Foils
by Clemens Voigt, Sindy Mosch, Eduardo Sergio Oliveros-Mata, Denys Makarov, Conrad Schubert, Morris Ott, Thomas Preußner and Mykola Vinnichenko
Proceedings 2024, 97(1), 177; https://doi.org/10.3390/proceedings2024097177 - 11 Apr 2024
Viewed by 1165
Abstract
The experimental approach to the fabrication of flexible anisotropic magnetoresistive (AMR) sensors for magnetic field detection in the mT range is validated. It is based upon a combination of screen printing with high-power diode laser array post-processing, both of which are scalable and [...] Read more.
The experimental approach to the fabrication of flexible anisotropic magnetoresistive (AMR) sensors for magnetic field detection in the mT range is validated. It is based upon a combination of screen printing with high-power diode laser array post-processing, both of which are scalable and high-throughput methods. The whole process chain is evaluated, including powder preparation, paste formulation, screen printing, laser sintering, and characterization of microstructure and magnetoresistive response of the resulting sensors. Using high-quality permalloy powder with platelet geometry, the sensors with an AMR effect of 0.5–0.6% at 2–3 mT were realized on polymer substrates. The further optimization of the sensors’ preparation steps is in progress. Full article
(This article belongs to the Proceedings of XXXV EUROSENSORS Conference)
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3 pages, 385 KiB  
Abstract
Magnetic Field Sensors for Non-Invasive Current Monitoring in Wire-Bond-Less Power Modules
by Perla Malagò, Stefano Lumetti, Dominik Holzmann, Michael Ortner and Ali Roshanghias
Proceedings 2024, 97(1), 100; https://doi.org/10.3390/proceedings2024097100 - 27 Mar 2024
Cited by 1 | Viewed by 1059
Abstract
A non-invasive implementation of a planar magnetoresistive sensor on top of copper interconnected power modules is proposed. This solution allows for the real-time monitoring of the electrical current flowing across the power modules. Anisotropic magnetoresistive (AMR) sensors made of Permalloy were designed through [...] Read more.
A non-invasive implementation of a planar magnetoresistive sensor on top of copper interconnected power modules is proposed. This solution allows for the real-time monitoring of the electrical current flowing across the power modules. Anisotropic magnetoresistive (AMR) sensors made of Permalloy were designed through finite-difference and finite-element simulations in the so-called barber-pole configuration and microfabricated via patterning by laser lithography and thin film deposition by electron-beam evaporation. Finally, the sensor performance was tested by measuring the magnetic field generated by the electrical current in a specific range of interest. Full article
(This article belongs to the Proceedings of XXXV EUROSENSORS Conference)
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3 pages, 507 KiB  
Abstract
A Magnetic Tracking System Featuring Calibrated Three-Axis AMR Sensors
by Thomas Quirin, Corentin Féry, Céline Vergne, Morgan Madec, Luc Hébrard and Joris Pascal
Proceedings 2024, 97(1), 31; https://doi.org/10.3390/proceedings2024097031 - 15 Mar 2024
Cited by 1 | Viewed by 893
Abstract
This article presents a magnetic tracking system using on-chip anisotropic magnetoresistive (AMR) sensors. The system consists of four air-core coils sequentially generating four dc magnetic fields. The implemented localization algorithm is quadrilateration, and the accuracy of the system is dependent on the accuracy [...] Read more.
This article presents a magnetic tracking system using on-chip anisotropic magnetoresistive (AMR) sensors. The system consists of four air-core coils sequentially generating four dc magnetic fields. The implemented localization algorithm is quadrilateration, and the accuracy of the system is dependent on the accuracy of the sensors and the simulated field maps. The performance of the system was evaluated using an in-house magnetic field camera (MFC), and the results showed that the system exhibits mean Euclidean errors below 1 mm where the source produces strong gradients. Given the dimensions of the sensors (0.82 × 0.82 mm2), this system is suitable for tracking minimally invasive surgical tools. Full article
(This article belongs to the Proceedings of XXXV EUROSENSORS Conference)
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12 pages, 4572 KiB  
Article
Angular Position Sensor Based on Anisotropic Magnetoresistive and Anomalous Nernst Effect
by Jiaqi Wang, Hang Xie and Yihong Wu
Sensors 2024, 24(3), 1011; https://doi.org/10.3390/s24031011 - 4 Feb 2024
Cited by 3 | Viewed by 1854
Abstract
Magnetic position sensors have extensive applications in various industrial sectors and consumer products. However, measuring angles in the full range of 0–360° in a wide field range using a single magnetic sensor remains a challenge. Here, we propose a magnetic position sensor based [...] Read more.
Magnetic position sensors have extensive applications in various industrial sectors and consumer products. However, measuring angles in the full range of 0–360° in a wide field range using a single magnetic sensor remains a challenge. Here, we propose a magnetic position sensor based on a single Wheatstone bridge structure made from a single ferromagnetic layer. By measuring the anisotropic magnetoresistance (AMR) signals from the bridge and two sets of anomalous Nernst effect (ANE) signals from the transverse ports on two perpendicular Wheatstone bridge arms concurrently, we show that it is possible to achieve 0–360° angle detection using a single bridge sensor. The combined use of AMR and ANE signals allows a mean angle error in the range of 0.51–1.05° within a field range of 100 Oe–10,000 Oe to be achieved. Full article
(This article belongs to the Special Issue Magnetic Field Sensing and Measurement Techniques)
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12 pages, 4274 KiB  
Article
Investigating Anisotropic Magnetoresistance in Epitaxially Strained CoFe Thin Films on a Flexible Mica
by Guang-Yang Su, Min-Chang You, Kai-Wei Chuang, Ming-Hsuan Wu, Cheng-Hsun Hsieh, Chun-Yen Lin, Chao-Yao Yang, Aswin kumar Anbalagan and Chih-Hao Lee
Nanomaterials 2023, 13(24), 3154; https://doi.org/10.3390/nano13243154 - 16 Dec 2023
Cited by 6 | Viewed by 2370
Abstract
This study investigates the crystal structure, epitaxial relation, and magnetic properties in CoFe thin films deposited on a flexible mica substrate. The epitaxial growth of CoFe thin films was successfully achieved by DC magnetron sputtering, forming three CoFe(002) domains exhibiting four-fold symmetry on [...] Read more.
This study investigates the crystal structure, epitaxial relation, and magnetic properties in CoFe thin films deposited on a flexible mica substrate. The epitaxial growth of CoFe thin films was successfully achieved by DC magnetron sputtering, forming three CoFe(002) domains exhibiting four-fold symmetry on the mica substrate. A notable achievement of this work was the attainment of the highest anisotropic magnetoresistance (AMR) value reported to date on a flexible substrate. Additionally, it was observed that the magnetic characteristics of the CoFe films on the flexible mica substrate display reversibility upon strain release. More importantly, the AMR effect of epitaxial CoFe films on flexible mica shows lesser dependence on the crystalline orientation and remains the same under different bending states. These findings demonstrate the potential of utilizing CoFe films on flexible substrates to develop wearable magnetoresistance sensors with diverse applications. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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26 pages, 8848 KiB  
Article
Multisensory Spatial Analysis and NDT Active Magnetic Method for Quick Area Testing of Reinforced Concrete Structures
by Paweł Karol Frankowski and Tomasz Chady
Materials 2023, 16(23), 7296; https://doi.org/10.3390/ma16237296 - 23 Nov 2023
Cited by 2 | Viewed by 1359
Abstract
This paper aims to present multisensory spatial analysis (MSA). The method was designed for the quick, simultaneous identification of concrete cover thickness h, rebar diameter, and alloys of reinforcement in large areas of reinforced concrete (RC) structures, which is a complex and [...] Read more.
This paper aims to present multisensory spatial analysis (MSA). The method was designed for the quick, simultaneous identification of concrete cover thickness h, rebar diameter, and alloys of reinforcement in large areas of reinforced concrete (RC) structures, which is a complex and unsolved issue. The main idea is to divide one complex problem into three simple-to-solve and based on separate premises tasks. In the transducers designed with the MSA, sensors are arranged spatially. This arrangement identifies each RC parameter separately based on the different waveforms/attributes. The method consists of three steps. All steps are described in the paper and supported by simulations and statistical analysis of the measurement. The tests were carried out using an Anisotropic Magneto-resistance (AMR) sensor. The AMR sensors can measure strong DC magnetic fields and can be combined in spatial transducers because of their small size. The selection of the sensor was extensively justified in the introduction section. The spatial transducer and the identification’s simplicity can allow for high accuracy in the real-time area testing of all three parameters. The risk of misclassification of discrete parameters was strongly reduced, and the h parameter can be identified with millimeter accuracy. Full article
(This article belongs to the Section Construction and Building Materials)
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21 pages, 15761 KiB  
Article
Evaluation of Reinforced Concrete Structures with Magnetic Method and ACO (Amplitude-Correlation-Offset) Decomposition
by Paweł Karol Frankowski and Tomasz Chady
Materials 2023, 16(16), 5589; https://doi.org/10.3390/ma16165589 - 12 Aug 2023
Cited by 9 | Viewed by 2031
Abstract
The magnetic method is one of the very few nondestructive testing (NDT) techniques that provide the possibility to conduct area tests of reinforced concrete (RC) structures in a fast, cheap, and straightforward way. This paper aims to present a new approach to the [...] Read more.
The magnetic method is one of the very few nondestructive testing (NDT) techniques that provide the possibility to conduct area tests of reinforced concrete (RC) structures in a fast, cheap, and straightforward way. This paper aims to present a new approach to the simultaneous identification of rebars’ diameter, alloy class, and thickness of the concrete cover tested with this method. Since rebars from different manufacturers may have different electromagnetic properties (standardization only for mechanical properties), preparing an effective and universal database is impossible. In this work, ACO decomposition is proposed, a new attributes extraction method designed to identify object parameters, even if it is impossible to collect a suitable training database (by pattern recognition and analysis of the deviation). Conducted tests prove that the ACO method enables accurate reflection of the waveform shape and limitation of attributes number to three or fewer (avoiding the curse of dimensionality). These properties, combined with the ability to analyze spatial components of magnetic induction (which only magnetic sensors provide), make the complex task of identification of three parameters more straightforward and the separation between the results received for different classes larger. This article presents the measurement results and the whole identification process. Full article
(This article belongs to the Section Construction and Building Materials)
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13 pages, 4293 KiB  
Article
Erroneous Vehicle Velocity Estimation Correction Using Anisotropic Magnetoresistive (AMR) Sensors
by Donatas Miklusis, Vytautas Markevicius, Dangirutis Navikas, Mantas Ambraziunas, Mindaugas Cepenas, Algimantas Valinevicius, Mindaugas Zilys, Krzysztof Okarma, Inigo Cuinas and Darius Andriukaitis
Sensors 2022, 22(21), 8269; https://doi.org/10.3390/s22218269 - 28 Oct 2022
Cited by 4 | Viewed by 1711
Abstract
Magnetic field sensors installed in the road infrastructure can be used for autonomous traffic flow parametrization. Although the main goal of such a measuring system is the recognition of the class of vehicle and classification, velocity is the essential parameter for further calculation [...] Read more.
Magnetic field sensors installed in the road infrastructure can be used for autonomous traffic flow parametrization. Although the main goal of such a measuring system is the recognition of the class of vehicle and classification, velocity is the essential parameter for further calculation and it must be estimated with high reliability. In-field test campaigns, during actual traffic conditions, showed that commonly accepted velocity estimation methods occasionally produce highly erroneous results. For anomaly detection, we propose a criterion and two different correction algorithms. Non-linear signal rescaling and time-based segmentation algorithms are presented and compared for faulty result mitigation. The first one consists of suppressing the highly distorted signal peaks and looking for the best match with cross-correlation. The second approach relies on signals segmentation according to the feature points and multiple cross-correlation comparisons. The proposed two algorithms are evaluated with a dataset of over 300 magnetic signatures of a vehicle from unconstraint traffic conditions. Results show that the proposed criteria highlight all greatly faulty results and that the correction algorithms reduce the maximum error by twofold, but due to the increased mean error, mitigation technics shall be used explicitly with distorted signals. Full article
(This article belongs to the Special Issue Energy Harvesting in Environmental Wireless Sensor Networks)
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26 pages, 9940 KiB  
Article
Impact of Magnetization on the Evaluation of Reinforced Concrete Structures Using DC Magnetic Methods
by Paweł Karol Frankowski and Tomasz Chady
Materials 2022, 15(3), 857; https://doi.org/10.3390/ma15030857 - 23 Jan 2022
Cited by 10 | Viewed by 3775
Abstract
The magnetic method is the most promising method that can be used to inspect large areas of reinforced concrete (RC) structures. Magnetization is a crucial process in this method. The paper aims to present the impact of the magnetization method on the results [...] Read more.
The magnetic method is the most promising method that can be used to inspect large areas of reinforced concrete (RC) structures. Magnetization is a crucial process in this method. The paper aims to present the impact of the magnetization method on the results in the detection of reinforced bars (rebars) and the evaluation of concrete cover thickness in reinforced concrete (RC) structures. Three cases (without magnetization, same pole magnetization, and opposite pole magnetization) were considered in the experiments. Results achieved in all the methods are presented and evaluated. Two different sensing elements were used in the measurements: a magneto-optical (MO) sensor and an AMR sensor. The advantages and disadvantages of both mentioned transducers are presented and discussed in the context of a large areas inspection. The new approach involves using various magnetization methods to improve measurement results for complex structures. Full article
(This article belongs to the Special Issue Micro Non-destructive Testing and Evaluation)
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13 pages, 3359 KiB  
Article
Research of Distorted Vehicle Magnetic Signatures Recognitions, for Length Estimation in Real Traffic Conditions
by Donatas Miklusis, Vytautas Markevicius, Dangirutis Navikas, Mindaugas Cepenas, Juozas Balamutas, Algimantas Valinevicius, Mindaugas Zilys, Inigo Cuinas, Dardan Klimenta and Darius Andriukaitis
Sensors 2021, 21(23), 7872; https://doi.org/10.3390/s21237872 - 26 Nov 2021
Cited by 8 | Viewed by 2748
Abstract
Reliable cost-effective traffic monitoring stations are a key component of intelligent transportation systems (ITS). While modern surveillance camera systems provide a high amount of data, due to high installation price or invasion of drivers’ personal privacy, they are not the right technology. Therefore, [...] Read more.
Reliable cost-effective traffic monitoring stations are a key component of intelligent transportation systems (ITS). While modern surveillance camera systems provide a high amount of data, due to high installation price or invasion of drivers’ personal privacy, they are not the right technology. Therefore, in this paper we introduce a traffic flow parameterization system, using a built-in pavement sensing hub of a pair of AMR (anisotropic magneto resistance) magnetic field and MEMS (micro-electromechanical system) accelerometer sensors. In comparison with inductive loops, AMR magnetic sensors are significantly cheaper, have lower installation price and cause less intrusion to the road. The developed system uses magnetic signature to estimate vehicle speed and length. While speed is obtained from the cross-correlation method, a novel vehicle length estimation algorithm based on characterization of the derivative of magnetic signature is presented. The influence of signature filtering, derivative step and threshold parameter on estimated length is investigated. Further, accelerometer sensors are employed to detect when the wheel of vehicle passes directly over the sensor, which cause distorted magnetic signatures. Results show that even distorted signatures can be used for speed estimation, but it must be treated with a more robust method. The database during the real-word traffic and hazard environmental condition was collected over a 0.5-year period and used for method validation. Full article
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