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Keywords = alternative alkaline activator

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37 pages, 2438 KiB  
Article
Application of Prodigiosin Extracts in Textile Dyeing and Novel Printing Processes for Halochromic and Antimicrobial Wound Dressings
by Cátia Alves, Pedro Soares-Castro, Rui D. V. Fernandes, Adriana Pereira, Rui Rodrigues, Ana Rita Fonseca, Nuno C. Santos and Andrea Zille
Biomolecules 2025, 15(8), 1113; https://doi.org/10.3390/biom15081113 (registering DOI) - 1 Aug 2025
Abstract
The textile industry’s reliance on synthetic dyes contributes significantly to pollution, highlighting the need for sustainable alternatives like biopigments. This study investigates the production and application of the biopigment prodigiosin, which was produced by Pseudomonas putida with a yield of 1.85 g/L. Prodigiosin [...] Read more.
The textile industry’s reliance on synthetic dyes contributes significantly to pollution, highlighting the need for sustainable alternatives like biopigments. This study investigates the production and application of the biopigment prodigiosin, which was produced by Pseudomonas putida with a yield of 1.85 g/L. Prodigiosin was prepared under acidic, neutral, and alkaline conditions, resulting in varying protonation states that influenced its affinity for cotton and polyester fibers. Three surfactants (anionic, cationic, non-ionic) were tested, with non-ionic Tween 80 yielding a promising color strength (above 4) and fastness results with neutral prodigiosin at 1.3 g/L. Cotton and polyester demonstrated good washing (color difference up to 14 for cotton, 5 for polyester) and light fastness (up to 15 for cotton, 16 for polyester). Cellulose acetate, used in the conventional printing process as a thickener, produced superior color properties compared to commercial thickeners. Neutral prodigiosin achieved higher color strength, and cotton fabrics displayed halochromic properties, distinguishing them from polyester, which showed excellent fastness. Prodigiosin-printed samples also exhibited strong antimicrobial activity against Pseudomonas aeruginosa and retained halochromic properties over 10 pH cycles. These findings suggest prodigiosin as a sustainable dye alternative and pH sensor, with potential applications in biomedical materials, such as antimicrobial and pH-responsive wound dressings. Full article
(This article belongs to the Special Issue Applications of Biomaterials in Medicine and Healthcare)
21 pages, 2807 KiB  
Article
Phage Therapy Enhances Survival, Immune Response, and Metabolic Resilience in Pacific White Shrimp (Litopenaeus vannamei) Challenged with Vibrio parahaemolyticus
by Chao Zeng, Long Qi, Chao-Li Guan, Yu-Lin Chang, Yu-Yun He, Hong-Zheng Zhao, Chang Wang, Yi-Ran Zhao, Yi-Chen Dong and Guo-Fang Zhong
Fishes 2025, 10(8), 366; https://doi.org/10.3390/fishes10080366 - 30 Jul 2025
Viewed by 215
Abstract
Acute hepatopancreatic necrosis disease (AHPND), caused by the bacterium Vibrio parahaemolyticus, is a major threat to global shrimp aquaculture. In this study, we evaluated the therapeutic effects of phage therapy in Litopenaeus vannamei challenged with AHPND-causing Vibrio parahaemolyticus. Phage application at [...] Read more.
Acute hepatopancreatic necrosis disease (AHPND), caused by the bacterium Vibrio parahaemolyticus, is a major threat to global shrimp aquaculture. In this study, we evaluated the therapeutic effects of phage therapy in Litopenaeus vannamei challenged with AHPND-causing Vibrio parahaemolyticus. Phage application at various concentrations significantly improved shrimp survival, with the 1 ppm group demonstrating the highest survival rate. Enzymatic assays revealed that phage-treated shrimp exhibited enhanced immune enzyme activities, including acid phosphatase (ACP), alkaline phosphatase (AKP), and lysozyme (LZM). In addition, antioxidant defenses such as superoxide dismutase (SOD), catalase (CAT), glutathione peroxidase (GSH-PX), and total antioxidant capacity (T-AOC) significantly improved, accompanied by reduced malondialdehyde (MDA) levels. Serum biochemical analyses demonstrated marked improvements in lipid metabolism, particularly reductions in triglyceride (TG), total cholesterol (TC), and low-density lipoprotein (LDL), alongside higher levels of beneficial high-density lipoprotein (HDL). Transcriptomic analysis identified 2274 differentially expressed genes (DEGs), notably enriched in pathways involving fatty acid metabolism, peroxisome functions, lysosomes, and Toll-like receptor (TLR) signaling. Specifically, phage treatment upregulated immune and metabolic regulatory genes, including Toll-like receptor 4 (TLR4), myeloid differentiation primary response protein 88 (MYD88), interleukin-1β (IL-1β), nuclear factor erythroid 2-related factor 2 (Nrf2), and peroxisome proliferator-activated receptor (PPAR), indicating activation of innate immunity and antioxidant defense pathways. These findings suggest that phage therapy induces protective immunometabolic adaptations beyond its direct antibacterial effects, thereby providing an ecologically sustainable alternative to antibiotics for managing bacterial diseases in shrimp aquaculture. Full article
(This article belongs to the Special Issue Healthy Aquaculture and Disease Control)
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26 pages, 6009 KiB  
Article
Integrated Mechanical and Eco-Economical Assessments of Fly Ash-Based Geopolymer Concrete
by Qasim Shaukat Khan, Raja Hilal Ahmad, Asad Ullah Qazi, Syed Minhaj Saleem Kazmi, Muhammad Junaid Munir and Muhammad Hassan Javed
Buildings 2025, 15(14), 2555; https://doi.org/10.3390/buildings15142555 - 20 Jul 2025
Viewed by 250
Abstract
This research evaluates the mechanical properties, environmental impacts, and cost-effectiveness of Hub Coal fly ash (FA)-based geopolymer concrete (FAGPC) as a sustainable alternative to ordinary Portland cement (OPC) concrete. This local FA has not been investigated previously. A total of 24 FAGPC mixes [...] Read more.
This research evaluates the mechanical properties, environmental impacts, and cost-effectiveness of Hub Coal fly ash (FA)-based geopolymer concrete (FAGPC) as a sustainable alternative to ordinary Portland cement (OPC) concrete. This local FA has not been investigated previously. A total of 24 FAGPC mixes were tested under both ambient and heat curing conditions, varying the molarities of sodium hydroxide (NaOH) solution (10-M, 12-M 14-M and 16-M), sodium silicate to sodium hydroxide (Na2SiO3/NaOH) ratios (1.5, 2.0, and 2.5), and alkaline activator solution to fly ash (AAS/FA) ratios (0.5 and 0.6). The test results demonstrated that increasing NaOH molarity enhances the compressive strength (CS.) by 145% under ambient curing, with a peak CS. of 32.8 MPa at 16-M NaOH, and similarly, flexural strength (FS.) increases by 90% with a maximum FS. of 6.5 MPa at 14-M NaOH. Conversely, increasing the Na2SiO3/NaOH ratio to 2.5 reduced the CS. and FS. of ambient-cured specimens by 12.5% and 10.5%, respectively. Microstructural analysis revealed that higher NaOH molarity produced a denser, more homogeneous matrix, supported by increased Si–O–Al bond formation observed through energy-dispersive X-ray spectrometry. Environmentally, FAGPC demonstrated a 35–40% reduction in embodied CO2 emissions compared to OPC, although the production costs of FAGPC were 30–35% higher, largely due to the expense of alkaline activators. These findings highlight the potential of FAGPC as a low-carbon alternative to OPC concrete, balancing enhanced mechanical performance with sustainability. New, green, and cheap activation solutions are sought for a new generation of more sustainable and affordable FAGPC. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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28 pages, 13878 KiB  
Review
The Structural Performance of Fiber-Reinforced Geopolymers: A Review
by Salvatore Benfratello, Luigi Palizzolo, Carmelo Sanfilippo, Antonino Valenza and Sana Ullah
Eng 2025, 6(7), 159; https://doi.org/10.3390/eng6070159 - 14 Jul 2025
Viewed by 473
Abstract
Geopolymers (GPs), as promising alternatives to ordinary Portland cement (OPC)-based concrete, have gained interest in the last 20 years due to their enhanced mechanical properties, durability, and lower environmental impact. Synthesized from industrial by-products such as slag and fly ash, geopolymers offer a [...] Read more.
Geopolymers (GPs), as promising alternatives to ordinary Portland cement (OPC)-based concrete, have gained interest in the last 20 years due to their enhanced mechanical properties, durability, and lower environmental impact. Synthesized from industrial by-products such as slag and fly ash, geopolymers offer a sustainable solution to waste management, resource utilization, and carbon dioxide reduction. However, similarly to OPC, geopolymers exhibit brittle behavior, and this characteristic defines a limit for structural applications. To tackle this issue, researchers have focused on the characterization, development, and implementation of fiber-reinforced geopolymers (FRGs), which incorporate various fibers to enhance toughness, ductility, and crack resistance, allowing their use in a wide range of structural applications. Following a general overview of sustainability considerations, this review critically analyzes the structural performance and capability of geopolymers in structural repair applications. Geopolymers demonstrate notable potential in new construction and repair applications. However, challenges such as complex mix designs, the availability of alkaline activators, curing temperatures, fiber matrix compatibility issues, and limited standards are restricting its large-scale adoption. The analysis and consolidation of an extensive dataset would support the viability of geopolymer as a durable and sustainable alternative to what is currently used in the construction industry, especially when fiber reinforcement is effectively integrated. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
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20 pages, 3918 KiB  
Article
Engineered Cu0.5Ni0.5Al2O4/GCN Spinel Nanostructures for Dual-Functional Energy Storage and Electrocatalytic Water Splitting
by Abdus Sami, Sohail Ahmad, Ai-Dang Shan, Sijie Zhang, Liming Fu, Saima Farooq, Salam K. Al-Dawery, Hamed N. Harharah, Ramzi H. Harharah and Gasim Hayder
Processes 2025, 13(7), 2200; https://doi.org/10.3390/pr13072200 - 9 Jul 2025
Viewed by 345
Abstract
The rapid growth in population and industrialization have significantly increased global energy demand, placing immense pressure on finite and environmentally harmful conventional fossil fuel-based energy sources. In this context, the development of hybrid electrocatalysts presents a crucial solution for energy conversion and storage, [...] Read more.
The rapid growth in population and industrialization have significantly increased global energy demand, placing immense pressure on finite and environmentally harmful conventional fossil fuel-based energy sources. In this context, the development of hybrid electrocatalysts presents a crucial solution for energy conversion and storage, addressing environmental challenges while meeting rising energy needs. In this study, the fabrication of a novel bifunctional catalyst, copper nickel aluminum spinel (Cu0.5Ni0.5Al2O4) supported on graphitic carbon nitride (GCN), using a solid-state synthesis process is reported. Because of its effective interface design and spinel cubic structure, the Cu0.5Ni0.5Al2O4/GCN nanocomposite, as synthesized, performs exceptionally well in electrochemical energy conversion, such as the oxygen evolution reaction (OER), the hydrogen evolution reaction (HER), and energy storage. In particular, compared to noble metals, Pt/C- and IrO2-based water-splitting cells require higher voltages (1.70 V), while for the Cu0.5Ni0.5Al2O4/GCN nanocomposite, a voltage of 1.49 V is sufficient to generate a current density of 10 mA cm−2 in an alkaline solution. When used as supercapacitor electrode materials, Cu0.5Ni0.5Al2O4/GCN nanocomposites show a specific capacitance of 1290 F g−1 at a current density of 1 A g−1 and maintain a specific capacitance of 609 F g−1 even at a higher current density of 5 A g−1, suggesting exceptional rate performance and charge storage capacity. The electrode’s exceptional capacitive properties were further confirmed through the determination of the roughness factor (Rf), which represents surface heterogeneity and active area enhancement, with a value of 345.5. These distinctive characteristics render the Cu0.5Ni0.5Al2O4/GCN composite a compelling alternative to fossil fuels in the ongoing quest for a viable replacement. Undoubtedly, the creation of the Cu0.5Ni0.5Al2O4/GCN composite represents a significant breakthrough in addressing the energy crisis and environmental concerns. Owing to its unique composition and electrocatalytic characteristics, it is considered a feasible choice in the pursuit of ecologically sustainable alternatives to fossil fuels. Full article
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21 pages, 4376 KiB  
Article
Hybrid Binders Through Alkaline Activation of Fine Construction and Demolition Waste
by Manuel Retamal-Rojas, Diego Aponte, William Valencia-Saavedra, Rafael Robayo-Salazar and Marilda Barra-Bizinotto
Materials 2025, 18(14), 3227; https://doi.org/10.3390/ma18143227 - 8 Jul 2025
Viewed by 361
Abstract
The use of construction and demolition waste (CDW) as an alternative binder to ordinary Portland cement presents a promising solution through alkaline activation. This study evaluates the physical, mechanical, and microstructural behaviour of pastes and mortars produced with CDW—specifically concrete (RH) and ceramic [...] Read more.
The use of construction and demolition waste (CDW) as an alternative binder to ordinary Portland cement presents a promising solution through alkaline activation. This study evaluates the physical, mechanical, and microstructural behaviour of pastes and mortars produced with CDW—specifically concrete (RH) and ceramic (RC) waste—activated with NaOH and Na2SiO3 (SS) solutions. Mortars were prepared with NaOH/SS ratios of 0.2 and 0.3 and an activator-to-precursor (AA/P) ratio of 0.2. Results showed that higher NaOH content accelerated alkaline activation, reducing setting times from 6.2 h to 3.7 h for RC and from 4.6 h to 3.2 h for RH. Conversely, increasing Na2SiO3 content led to greater drying shrinkage, from −0.42% to −0.49% in RC and from −0.46% to −0.52% in RH. Compressive strength values at 28 days ranged from 7.6 to 8.2 MPa. X-ray diffraction (XRD) revealed the presence of non-reactive crystalline phases in both precursors, while Fourier transform infrared (FTIR) spectroscopy indicated the formation of CASH, CSH, and/or (N)CASH gels. This study highlights the potential of CDW as a sustainable alternative binder and the usefulness of the proposed method for optimising alkali-activated systems, contributing to circular economy strategies in the construction sector. Full article
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14 pages, 3884 KiB  
Article
Self-Supported Tailoring of Nickel Sulfide/CuCo Nanosheets into Hierarchical Heterostructures for Boosting Urea Oxidation Reaction
by Prince J. J. Sagayaraj, Aravind Senthilkumar, Juwon Lee, Eun-Kyeong Byeon, Hyoung-il Kim, Sulakshana Shenoy and Karthikeyan Sekar
Catalysts 2025, 15(7), 664; https://doi.org/10.3390/catal15070664 - 7 Jul 2025
Viewed by 619
Abstract
Electro-oxidation of urea (UOR) in alkaline medium is one of the most effective alternative ways of producing green hydrogen, as the oxidation potential in UOR is less and thermodynamically more favorable than conventional water oxidation. The development of cost-effective materials in catalyzing UOR [...] Read more.
Electro-oxidation of urea (UOR) in alkaline medium is one of the most effective alternative ways of producing green hydrogen, as the oxidation potential in UOR is less and thermodynamically more favorable than conventional water oxidation. The development of cost-effective materials in catalyzing UOR is recently seeking more attention in the research hotspot. Suitably modifying the Ni-based catalysts towards active site creation and preventing surface passivation is much important in this context, following which we reported the synthesis of Ni3S2 (NS) supported with CuCo (CC) bimetallic (NSCC). A simple hydrothermal route for NS synthesis and the electrodeposition method for CuCo (CC) deposition is adapted in a self-supported manner. The NS and CC catalysts exhibited sheet-like morphology, as confirmed by SEM and TEM analysis. The bimetallic CC deposition prevented the surface passivation of nickel sulfide (NS) over oxygen evolution reaction (OER) and improved the charge-transfer kinetics. The NSCC catalyst catalyzed UOR in an alkaline medium, which required a lower potential of 1.335 V vs. RHE to attain the current density of 10 mAcm−2, with a lower Tafel slope value of 131 mVdec−1. In addition, a two-electrode cell setup is constructed with an operating cell voltage of 1.512 V for delivering 10 mAcm−2 current density. This study illustrates the new strategy of designing heterostructure catalysts for electrocatalytic UOR. Full article
(This article belongs to the Special Issue Homogeneous and Heterogeneous Catalytic Oxidation and Reduction)
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25 pages, 1601 KiB  
Article
Effect of Steel Fibers on Shear Carrying Capacity of Rubberized Geopolymer Concrete Beams
by Divya S Nair and T Meena
Buildings 2025, 15(13), 2248; https://doi.org/10.3390/buildings15132248 - 26 Jun 2025
Viewed by 308
Abstract
Geopolymer concrete (GPC) offers reduced carbon emissions and employs industrial by-products such as fly ash and ground granulated blast furnace slag (GGBFS). In this study, the synergistic augmentation of shear carrying capacity in steel-fiber-reinforced rubberized geopolymer concrete (FRGC) incorporating industrial by-products such as [...] Read more.
Geopolymer concrete (GPC) offers reduced carbon emissions and employs industrial by-products such as fly ash and ground granulated blast furnace slag (GGBFS). In this study, the synergistic augmentation of shear carrying capacity in steel-fiber-reinforced rubberized geopolymer concrete (FRGC) incorporating industrial by-products such as fly ash, GGBFS, and recycled rubber for sustainable construction is investigated. The reinforced rubberized geopolymer concrete (RFRGC) mixtures contained 20% rubber crumbs as a partial replacement for fine aggregate, uniform binder, and alkaline activator. The findings revealed that 1.25% steel fiber achieved optimal hardened properties (compressive strength, flexural, and split tensile strength), with 12 M sodium hydroxide and oven curing achieving maximum values. An increase in molarity improved geopolymerization, with denser matrices, while oven curing boosted polymerization, enhancing the bonding between the matrix and the fiber. The effect of steel fiber on the shear carrying capacity of RFRGC beams without stirrups is also discussed in this paper. An increased fiber content led to an increased shear carrying capacity, characterized by an improvement in first crack load and a delayed ultimate failure. These results contribute to sustainable concrete technologies for specifically designed FRGC systems that can balance structural toughness, providing viable alternatives to traditional concrete without compromising strength capacity. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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21 pages, 3361 KiB  
Article
Alternative Supports for Electrocatalysis of the Oxygen Evolution Reaction in Alkaline Media
by Gwénaëlle Kéranguéven, Ivan Filimonenkov, Thierry Dintzer and Matthieu Picher
Electrochem 2025, 6(3), 23; https://doi.org/10.3390/electrochem6030023 - 25 Jun 2025
Viewed by 439
Abstract
The anodic stability of tungsten carbide (WC) and iron oxide with a spinel structure (Fe3O4) were compared against similar data for nanostructured, boron-doped diamond (BDD), and the benchmark Vulcan XC72 carbon, in view of their eventual application as alternative [...] Read more.
The anodic stability of tungsten carbide (WC) and iron oxide with a spinel structure (Fe3O4) were compared against similar data for nanostructured, boron-doped diamond (BDD), and the benchmark Vulcan XC72 carbon, in view of their eventual application as alternative supports for the anion exchange membrane electrolyzer anode. To this end, metal oxide composites were prepared by the in situ autocombustion (ISAC) method, and the anodic behavior of materials (composites as well as supports alone) was investigated in 1 M NaOH electrolyte by the rotating ring–disc electrode method, which enables the separation oxygen evolution reaction and materials’ degradation currents. Among all supports, BDD has proven to be the most stable, while Vulcan XC72 is the least stable under the anodic polarization, with Fe3O4 and WC demonstrating intermediate behavior. The Co3O4-BDD, -Fe3O4, -WC, and -Vulcan composites prepared by the ISAC method were then tested as catalysts of the oxygen evolution reaction. The Co3O4-BDD and Co3O4-Fe3O4 composites appear to be competitive electrocatalysts for the OER in alkaline medium, showing activity comparable to the literature and higher support stability towards oxidation, either in cyclic voltammetry or chronoamperometry stability tests. On the contrary, WC- and Vulcan-based composites are prone to degradation. Full article
(This article belongs to the Topic Electrocatalytic Advances for Sustainable Energy)
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23 pages, 5352 KiB  
Article
Durability Performance of Alkali-Activated Natural Pozzolan and Limestone Powder Mortar in Sulfate Environments
by Adeshina Adewale Adewumi, Babatunde Abiodun Salami, Mohd Azreen Bin Mohd Ariffin, Moruf Olalekan Yusuf, Khaled A. Alawi Al-Sodani and Mohammed Ibrahim
Sustainability 2025, 17(12), 5611; https://doi.org/10.3390/su17125611 - 18 Jun 2025
Viewed by 366
Abstract
The pressing need for sustainable construction materials has identified alkali-activated materials (AAMs) as eco-friendly alternatives to conventional Portland cement. This study explores the synergistic performance of alkaline-activated natural pozzolan and limestone powder (AANL) blends against sulfate attack, evaluating mortar specimens immersed in sodium [...] Read more.
The pressing need for sustainable construction materials has identified alkali-activated materials (AAMs) as eco-friendly alternatives to conventional Portland cement. This study explores the synergistic performance of alkaline-activated natural pozzolan and limestone powder (AANL) blends against sulfate attack, evaluating mortar specimens immersed in sodium sulfate, magnesium sulfate, and a combined sulfate solution over 12 months. The samples were synthesized using natural pozzolan (NP) and limestone powder (LSP) in three distinct binder combinations to evaluate the influence of varying precursor ratios on the material’s performance, as follows: NP: LSP = 40:60 (AN40L60), 50:50 (AN50L50), and 60:40 (AN60L40). At the same time, the alkaline activators of 10 M NaOH(aq) and Na₂SiO3(aq) were combined in a ratio of 1:1 and cured at 75 °C. The research examines the weight variations of the samples, their residual compressive strength, and microstructural characteristics under exposure to magnesium sulfate, sodium sulfate, and a combined sulfate solution. In terms of weight change, samples exposed to Na2SO4 gained weight slightly, with AN40L60 recording the highest gain (3.2%) due to the ingress of sulfate ions and pore filling. Under MgSO4, AN60L40 had the lowest weight gain (29%), while AN40L60 reached 54%. In mixed sulfate, AN60L40 showed negligible weight gain (0.11%); whereas, AN50L50 and AN40L60 gained 2.43% and 1.81%, respectively. Compressive strength retention after one year indicated that mixes with higher NP content fared better. AN60L40 exhibited the highest residual strength across all solutions—16.12 MPa in Na2SO4, 12.5 MPa in MgSO4, and 19.45 MPa in the mixed solution. Conversely, AN40L60 showed the highest strength degradation, losing 47.22%, 58.11%, and 55.89%, respectively. SEM-EDS and FTIR analyses confirm that LSP’s vulnerability to sulfate attack diminishes with increased NP incorporation, highlighting a synergistic interaction that mitigates degradation and retains structural integrity. The combination of 60% NP and 40% LSP demonstrated superior resistance to all sulfate environments, as evidenced by visual durability, minimized weight gain, and retained compressive strength. This study highlights the potential of tailored NP-LSP combinations in developing durable and sustainable AAMs, paving the way for innovative solutions in sulfate-prone environments, while reducing environmental impact and promoting economic efficiency. Full article
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23 pages, 4661 KiB  
Article
Microstructural, Mechanical and Fresh-State Performance of BOF Steel Slag in Alkali-Activated Binders: Experimental Characterization and Parametric Mix Design Method
by Lucas B. R. Araújo, Daniel L. L. Targino, Lucas F. A. L. Babadopulos, Heloina N. Costa, Antonio E. B. Cabral and Juceline B. S. Bastos
Buildings 2025, 15(12), 2056; https://doi.org/10.3390/buildings15122056 - 15 Jun 2025
Viewed by 494
Abstract
Alkali-activated binders (AAB) are a suitable and sustainable alternative to ordinary Portland cement (OPC), with reductions in natural resource usage and environmental emissions in regions where the necessary industrial residues are available. Despite its potential, the lack of mix design methods still limits [...] Read more.
Alkali-activated binders (AAB) are a suitable and sustainable alternative to ordinary Portland cement (OPC), with reductions in natural resource usage and environmental emissions in regions where the necessary industrial residues are available. Despite its potential, the lack of mix design methods still limits its applications. This paper proposes a systematic parametric validation for AAB mix design applied to pastes and concretes, valorizing steel slag as precursors. The composed binders are based on coal fly ash (FA) and Basic Oxygen Furnace (BOF) steel slag. These precursors were activated with sodium silicate (Na2SiO3) and sodium hydroxide (NaOH) alkaline solutions. A parametric investigation was performed on the mix design parameters, sweeping the (i) alkali content from 6% to 10%, (ii) silica modulus (SiO2/Na2O) from 0.75 to 1.75, and (iii) ash-to-slag ratios in the proportions of 75:25 and 50:50, using parametric intervals retrieved from the literature. These variations were analyzed using response surface methodology (RSM) to develop a mechanical model of the compressive strength of the hardened paste. Flowability, yield stress, and setting time were evaluated. Statistical analyses, ANOVA and the Duncan test, validated the model and identified interactions between variables. The concrete formulation design was based on aggregates packing analysis with different paste contents (from 32% up to 38.4%), aiming at self-compacting concrete (SCC) with slump flow class 1 (SF1). The influence of the curing condition was evaluated, varying with ambient and thermal conditions, at 25 °C and 65 °C, respectively, for the initial 24 h. The results showed that lower silica modulus (0.75) achieved the highest compressive strength at 80.1 MPa (28 d) for pastes compressive strength, densifying the composite matrix. The concrete application of the binder achieved SF1 fluidity, with 575 mm spread, 64.1 MPa of compressive strength, and 26.2 GPa of Young’s modulus in thermal cure conditions. These findings demonstrate the potential for developing sustainable high-performance materials based on parametric design of AAB formulations and mix design. Full article
(This article belongs to the Special Issue Advances in Cementitious Materials)
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19 pages, 2511 KiB  
Article
Electrochemical Production of Hypochlorous Acid and Sodium Hydroxide Using Ion Exchange Membranes
by Juan Taumaturgo Medina Collana, Kevin Azorza Guillen, Edgar Williams Villanueva Martinez, Carlos Ancieta Dextre, Luis Carrasco Venegas, Oscar Rodriguez Taranco, Jorge Lopez Herrera, Pablo Diaz Bravo, Jose Porlles Loarte and Jorge Montaño Pisfil
Sustainability 2025, 17(12), 5465; https://doi.org/10.3390/su17125465 - 13 Jun 2025
Viewed by 785
Abstract
Given the problems related to drinking water supplies in rural and economically disadvantaged regions, point-of-use disinfection technologies are a viable alternative to improve access to drinking. Electrochlorinators are devices that produce chlorine-based disinfectants onsite via the electrolysis of a sodium chloride solution. In [...] Read more.
Given the problems related to drinking water supplies in rural and economically disadvantaged regions, point-of-use disinfection technologies are a viable alternative to improve access to drinking. Electrochlorinators are devices that produce chlorine-based disinfectants onsite via the electrolysis of a sodium chloride solution. In this research, we have constructed an innovative laboratory-scale three-compartment cell that includes two ion exchange membranes, fixed between two electrodes; in the anodic compartment, an acidic mixture of chlorine-based species (Cl2, HClO, HCl and ClO) is obtained, and, in the cathodic compartment, an alkaline solution is present (NaOH and hydrogen gas), while the central compartment is fed with a sodium chloride solution. The Taguchi methodology was used to examine the impact of the process operating conditions on the results obtained. The effects of the electrical potential levels (4.5, 6 and 7 V), electrolysis times (30, 60 and 90 min) and initial sodium chloride concentrations (5, 15 and 30 g/L) on the physical and chemical characteristics (concentrations of available chlorine and sodium hydroxide and pH of the solutions) and energy consumption were investigated. Variations in the electrical potential significantly influenced the concentration levels of active chlorine and sodium hydroxide produced, as well as the pH values of the respective solutions. The most favorable conditions for the production of electrolyzed water were an electrical potential of 7 volts, an electrolysis time of 90 min and a concentration of 30 g/L of sodium chloride, which was verified by ANOVA. The maximum concentration of active chlorine reached 290 mg/L and that of sodium hydroxide reached 1450 mg/L without the presence of hypochlorite ions under the best synthesis conditions. The energy consumption was 18.6 kWh/kg Cl2 and 4.4 kWh/kg NaOH, while the average electric current efficiency for sodium hydroxide formation reached 88.9%. Similarly, the maximum conversion of chloride ions reached 24.37% under the best operating conditions. Full article
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15 pages, 5030 KiB  
Article
Decorating Ti3C2 MXene Nanosheets with Fe-Nx-C Nanoparticles for Efficient Oxygen Reduction Reaction
by Han Zheng, Fagang Wang and Weimeng Si
Inorganics 2025, 13(6), 188; https://doi.org/10.3390/inorganics13060188 - 6 Jun 2025
Viewed by 599
Abstract
Finding alternatives to platinum that exhibit high activity, stability, and abundant reserves as oxygen reduction electrocatalysts is crucial for the advancement of fuel cells. In this study, we first mixed FeCl2·4H2O, 1,10-phenanthroline, and Vulcan XC-72, followed by pyrolysis in [...] Read more.
Finding alternatives to platinum that exhibit high activity, stability, and abundant reserves as oxygen reduction electrocatalysts is crucial for the advancement of fuel cells. In this study, we first mixed FeCl2·4H2O, 1,10-phenanthroline, and Vulcan XC-72, followed by pyrolysis in a nitrogen atmosphere, to obtain FeNC. Subsequently, we combined FeNC with MXene produce FeNC/MXene composites. The FeNC/MXene catalyst achieved a half-wave potential of 0.857 V in an alkaline medium, exhibiting better oxygen reduction reaction (ORR) activity and durability than commercial Pt/C catalysts. The layered structure of MXene endows the material with a high specific surface area and facilitates efficient electron transfer pathways, thereby promoting rapid charge transfer and material diffusion. The cleavage of Ti-C bonds in Ti3C2 at elevated temperatures results in the transformation of MXene into TiO2, where the coexistence of anatase and rutile phases generates a synergistic effect that enhances both the mass transfer rate and the electrical conductivity of the catalytic layer. Additionally, the unique electronic structure of the FeNx sites simultaneously optimizes electrocatalytic activity and stability. Leveraging these structural advantages, the FeNC/MXene composite catalysts demonstrate exceptional catalytic activity and long-term stability in oxygen reduction reactions. Full article
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50 pages, 8453 KiB  
Review
Advances in Lithium Extraction from Spodumene: Alternatives to Sulfuric Acid Digestion
by Esmaeil Jorjani, Jessica Sauvageau, Driss Mrabet and Marouan Rejeb
Minerals 2025, 15(6), 574; https://doi.org/10.3390/min15060574 - 28 May 2025
Viewed by 1196
Abstract
Conventional lithium extraction from spodumene via sulfuric acid roasting can achieve up to 98% recovery but suffers from high energy use, acidic residues, and purification complexity. This review evaluates alternative methods for both α- and β-spodumene, aiming for improved sustainability. For α-spodumene, Na [...] Read more.
Conventional lithium extraction from spodumene via sulfuric acid roasting can achieve up to 98% recovery but suffers from high energy use, acidic residues, and purification complexity. This review evaluates alternative methods for both α- and β-spodumene, aiming for improved sustainability. For α-spodumene, Na2SO4–CaO salt roasting achieved >95% recovery at 900 °C via water leaching. Sodium carbonate roasting–NaOH leaching and mechanical activation–Na2SO4 roasting reached 95.9% and ~92%, respectively. High-pressure NaOH leaching reached 95.8%, while alkaline decomposition–acid leaching yielded 53.2–84.1%. Microwave-assisted calcination achieved up to 97% recovery, and fluoride-based roasting gave 93–98% but raised environmental concerns. Bioleaching is eco-friendly but slow, with <3.5% recovery. For β-spodumene, high-pressure leaching using sodium carbonate (>94%), sodium sulfate (90.7%–93.3%), sodium chloride (~93%), and nitric acid (~95%) provided high recoveries. Atmospheric leaching with HF and H3PO4 yielded ~90% and ~40%, respectively, while carbonic acid leaching reached 75% after multiple stages. Chlorination roasting achieved near-complete recovery. The Metso-Outotec high-pressure sodium carbonate leaching process is set for industrial-scale implementation at the Keliber project in 2025, confirming its scalability. Overall, these emerging processes have the potential to reduce energy input, reagent demand, and waste generation, offering practical pathways toward more sustainable lithium production from spodumene. Full article
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14 pages, 1741 KiB  
Article
Mechanical Strength, Mineralogical Characteristics and Leaching Behavior of Iron Ore Tailings Stabilized with Alkali-Activated Rice Husk Ash and Eggshell Lime Binder
by William Mateus Kubiaki Levandoski, Jonas Duarte Mota, Carolina Menegolla, Suéllen Tonatto Ferrazzo, Giovani Jordi Bruschi and Eduardo Pavan Korf
Minerals 2025, 15(6), 567; https://doi.org/10.3390/min15060567 - 27 May 2025
Viewed by 445
Abstract
An alternative to conventional methods for mine tailings disposal is stabilization with alkali-activated binders (AABs), developed from agro-industrial waste. Despite increasing interest in this topic, there is still a lack of studies focusing on the stabilization of iron ore tailings (IOTs) using AABs, [...] Read more.
An alternative to conventional methods for mine tailings disposal is stabilization with alkali-activated binders (AABs), developed from agro-industrial waste. Despite increasing interest in this topic, there is still a lack of studies focusing on the stabilization of iron ore tailings (IOTs) using AABs, particularly those that combine the characterization of cementitious gels with an evaluation of leaching behavior. This study assessed the strength, mineralogy, and leaching performance of IOTs stabilized with AABs formulated from rice husk ash (RHA) and hydrated eggshell lime (HEL), using sodium hydroxide as the alkaline activator. Tests included unconfined compressive strength (UCS), X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), and metal leaching analyses. The IOT–AAB mixture with the highest AAB content and dry unit weight achieved an average UCS of 2.14 MPa after 28 days of curing. UCS increased with AAB content, followed by dry unit weight and curing time, the latter showing a non-linear influence. The formation of C–S–H gel was confirmed after 28 days, while N–A–S–H gel was detected as early as 7 days of curing. The cemented IOT–AAB mixtures showed no metal toxicity and effectively encapsulated barium originating from the RHA. Full article
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