Search Results (1,546)

This study investigates the effect of chemical modification of xylite—a fraction derived from Polish lignite—using succinic anhydride (SA) on the morphology and mechanical performance of isotactic polypropylene (iPP) composites. Xylite was incorporated at loadings of 1, 10, and 25 wt% and in two particle size ranges (40–63 µm and 63–125 µm), with and without SA (0.5 and 2 wt%). The composites were characterized by wide-angle X-ray scattering (WAXS), Fourier-transform infrared spectroscopy (FTIR), and tensile testing to evaluate crystallinity (Xc), β-phase content (kβ), and mechanical properties. Unmodified xylite reduced crystallinity (Xc down to ~37%) and significantly decreased ductility, with elongation at break strongly negatively correlated with filler content (r ≈ −0.68), indicating poor dispersion and weak interfacial adhesion. In contrast, SA addition (0.5–2 wt%) partially restored crystallinity (up to ~48%) and increased stiffness (Young’s modulus up to 2120 MPa), while altering β-phase content. FTIR analysis indicated reduced intermolecular hydrogen bonding between xylite surface hydroxyl groups in the presence of SA, consistent with interfacial chemical interactions, likely via esterification. The β-phase content showed a moderate positive correlation with xylite loading (r = +0.43) and a negative correlation with elongation at break (r = −0.46), suggesting that excessive β-phase formation may reduce toughness. Larger particles (63–125 µm) provided slightly improved elongation at break and stiffness. Overall, SA acts as both a compatibilizer and a morphology-directing agent, enabling precise control of the stiffness–ductility balance and crystalline structure in iPP/xylite composites. These results establish chemically modified lignite-derived fillers as a viable strategy for engineering cost-efficient polyolefin materials with tunable structure–property relationships, offering strong potential for scalable industrial implementation. Full article

In this study, six serpentine resistive strain sensors are manufactured on two cantilevers made of FR-4 (Flame Retardant 4) with dimensions of 25 mm × 140 mm. Three strain sensors are printed on each substrate using particle-free EI 615 silver ink. The method of fabrication is hybrid in nature and consists of aerosol jet (AJ) printing a layer of conductive material and selectively sintering certain regions before removing the non-sintered material with 1-dodecene solvent. The gauges on one cantilever are coated with a 10 µm dielectric layer using Norland Electronic Adhesives (NEA) 121, which serves as the passivation layer, while the three gauges on the other cantilever are left exposed. The samples are subjected to two standard thermal–mechanical loading conditions: namely, a vibration test according to the MIL-STD-883 method 2007 Cond A and a high-temperature soak test according to the Mil-Std-883 method 1008 Cond B. The reliability of the devices is quantified by assessing the percent change in their resistances and gauge factors (GF) between tests. The percent change is then used to ascribe a reliability metric to the gauges. Full article

To address the poor coating quality and low efficiency of Astragalus membranaceus seed pelletizing, this study combined theoretical analysis, DEM simulations, and experiments. The motion and force conditions of seed-powder particles were analyzed to identify key parameters. Using the coefficient of variation (Cv) as the evaluation index, the disc diameter, pan edge inclination, and rotational speed were optimized via response surface methodology. The optimal structural parameters were 605.5 mm, 15.7°, and 20.3 r·s⁻¹. Liquid adhesion was represented by a custom time-varying cohesion model in DEM. Physical experiments showed that the optimized structure increased the pelletization qualification rate from 74.8% to 94.3%. Orthogonal experiments further optimized the process parameters: a single powder feed of 20 g, a single binder solution feed of 25 mL, and a coating duration of 8 min, achieving a qualification rate of 98.3%. Seedling emergence tests revealed that pelleted seeds had a significantly higher emergence rate (97.6%) than non-pelleted seeds (67.3%). These findings provide theoretical and technical references for pelletizing the coating of irregularly shaped seeds. Full article

Wear remains a dominant cause of performance loss and premature failure in mechanical components, motivating the development of environmentally benign surface-engineering solutions. Among thermal spray systems, high-velocity oxy-fuel (HVOF)-sprayed WC-Co coatings are widely applied under severe wear conditions. The development of nanophase coatings offers the potential for enhanced mechanical performance. However, retaining the nanostructure and limiting decarburization during deposition remain key challenges. In this study, nanophase WC-12Co feedstocks with two particle size ranges, together with Al-modified nanophase powders, were used to deposit coatings under optimized HVOF spraying conditions (spray distance 200 mm, reduced O₂/fuel ratio, and high particle velocity) and were benchmarked against a conventional WC-12Co (12 wt.% Co) coating. The coatings were characterized in terms of microstructure and phase constitution (OM, SEM/EDS, XRD) as well as thickness, porosity (0.5–3.6%), adhesion strength (up to 65 MPa), and microhardness (~1040–1210 HV). Tribological behavior was assessed by ASTM G99 pin-on-disk testing and counterbody wear was quantified via geometric volume loss estimations. The use of larger nanophase particles enabled effective nanostructure retention with limited decarburization, whereas reducing particle size intensified decarburization, promoting increased W₂C formation, and markedly reduced coating cohesion, despite lower porosity and higher hardness. Aluminum additions enhanced coating microhardness and suppressed Co₃W₃C formation, indicating improved phase stability with minimal additional decarburization. Although coating wear remained negligible for all systems, Al-containing coatings exhibited increased friction (up to 35%) and significantly higher counterbody wear (up to sevenfold) compared to the Al-free nanophase coating, which was found to correlate with coating microhardness. Overall, the results demonstrate that optimizing nanophase WC-Co coatings requires balancing competing mechanisms between microstructural stability, cohesive integrity, and tribological response, highlighting the critical role of feedstock design in tailoring coating performance. Full article

The use of resin-based composite imitating gum tissue enhances the aesthetics of fillings located below the physiological gum line. The shear bond strength (SBS) between the gum-imitating composite and the traditional composite with different surface preparation methods was examined. The aim of the study was to evaluate which base material—G-aenial Universal Injectable (GC, Japan, flow) or G-aenial A’CHORD (GC, Japan, paste)—performs better, as well as to determine the most effective preparation method among sandpaper (control), 36% orthophosphoric acid (H₃PO₄), sandblasting, and 9.5% hydrofluoric acid (HF). The tested gum-imitating material was Amaris Gingiva (VOCO, Germany). The connection between the composites was evaluated using a Z005 (Zwick-Roell) universal device. Surface tests were carried out using an SJ-410 (Mitutoyo) profilometer. Evaluation of the prepared surface structures was performed using scanning electron microscopy (HITACHI S-4700). Etching with HF significantly improved the shear bond strength between composites. Sandblasting also enhanced the adhesion results, but the H₃PO₄ group achieved comparable results to the control group. However, since HF is not recommended for intraoral use, sandblasting (30 μm aluminum oxide particles applied with three passes at constant speed under a pressure of 2 bar from 1.5 cm) appears to be the most suitable clinical alternative. Full article

This study examines the effect of tool rotational speed on the microstructure and dry sliding wear behavior of brass–tungsten (brass/W) surface composites fabricated through friction stir processing. Microstructural analysis confirmed a uniform distribution of tungsten particles within the stir zone, with no observable clustering. Improved properties were achieved at a lower traverse speed of 40 mm/min combined with a higher rotational speed of 1168 rpm, which promoted finer grain formation (~4 µm) and better particle dispersion. An increase in rotational speed led to a corresponding rise in hardness, from 142 HV at 832 rpm to 165 HV at 1168 rpm. In terms of wear behavior, the sample processed at lower rotational speed exhibited abrasive and micro-cutting wear, whereas the sample processed at higher rotational speed predominantly showed adhesive wear. Full article

This study investigated the impact of incorporating calcined eggshell and carbon nanotube (CNT) on the properties of polyvinyl alcohol (PVOH) blends. Prior to solution casting, eggshell waste underwent a calcination process and then the samples were prepared via solution cast method. Mechanical properties study revealed a significant enhancement in tensile strength and elongation at break with increasing loads of calcined eggshell and CNT. Higher tensile strength was observed with increasing CNT loading for PVOH blends added with 1 phr and 3 phr calcined eggshell, owing to the reinforcing role of CNT in the composite matrix. In contrast, the tensile strength at 0.3 phr CNT is lower than at 0.2 phr CNT due to CNT agglomeration, which weakens the interfacial adhesion with the PVOH matrix and hinders effective stress transfer during deformation. SEM images depicted well-dispersion and interaction effect of calcined eggshell particles and CNT particles at low loading levels. The good interaction effect between calcined eggshell and PVOH matrix (which both exhibit hydrophilic behaviour) is mainly attributed to the presence of hydrogen bonding in the polymer matrix, as proven in FTIR analysis. XRD analysis revealed significant peaks in the 2θ range of 19° to 21°, suggesting that increased amounts of calcined eggshells influenced the crystallite size of the original PVOH matrix. In summary, the addition of calcined eggshell and CNT at low loading levels markedly enhanced the mechanical, physical, and thermal properties of the composite material. Full article

The limited availability of high-quality timber and the increasing demand for wood-based panels have encouraged the exploration of alternative and sustainable lignocellulosic resources. Rattan waste is abundant in Indonesia; however, its low mechanical strength and limited durability restrict its direct application in composite materials. This study investigated the effect of furfuryl alcohol (FA) modification and different adhesive systems on the performance of rattan-based particleboard. Rattan particles were immersed in FA for 24 h and used to produce particleboards (300 × 300 × 10 mm) bonded with phenol formaldehyde (PF), melamine formaldehyde (MF), and urea formaldehyde (UF) adhesives at a resin content of 12%. The boards were manufactured under controlled hot pressing conditions and conditioned for 14 days prior to testing. Furfurylation significantly improved dimensional stability by reducing moisture content, water absorption, thickness swelling, and leaching, with anti-swelling efficiency values ranging from 43.25% to 71.06%. Some selected mechanical properties, including internal bonding strength, hardness, and screw holding power, were also enhanced. However, the modification showed limited influence on the modulus of elasticity and, in some cases, reduced the modulus of rupture. Among the adhesive systems, MF-bonded boards exhibited the most balanced mechanical performance. Furfurylation also produced darker and more uniform board surfaces. These findings indicate that furfurylated rattan particleboards are suitable for non-structural and decorative applications. Full article

The poor tribological and mechanical performance of Al alloys hinders their use in practical applications where low COF and high durability are required. This study examined and evaluated a novel laser-sintered Ni-Cr coating to improve the load-carrying capacity and tribological performance of an Al alloy (Al 6061) substrate. The authors demonstrate that laser sintering cycle count is a decisive process variable governing coating dispersion, microstructural consolidation, and tribological performance in Ni-Cr coatings fabricated via Selective Laser Sintering (SLS). Increasing the laser cycle count progressively refined the surface morphology, improved coating dispersion, and strengthened interparticle bonding. As a result, the average durability after three cycles was seven times that after one laser cycle, accompanied by markedly improved COF. To further improve durability and load-carrying capacity, Ti₃SiC₂ was introduced into the Ni-Cr coating. The coating containing 10 wt% Ti₃SiC₂ exhibited a 20-fold increase in durability, extending the time to failure to approximately 70,000 s (700 m) while maintaining a low coefficient of friction (~0.48) compared with the coating containing no Ti₃SiC₂. The greater durability of the Ni-Cr-10wt%Ti₃SiC₂ coating in this novel study was attributed to improved adhesion to the substrate, better particle distribution during sintering, and greater load-carrying capacity. While further process changes do not yield feasible samples, this study showed that surface properties can be improved within the available small-process regime. Overall, laser sintering of a Ni-Cr-10wt%Ti₃SiC₂ coating shows promise as a means to improve the tribological and mechanical performance of Al 6061. This study should aid researchers and other stakeholders in fabricating well-adhering, durable, and tribotactic composite coatings on Al6061 and similar material systems. Full article

Microplastics (MPs), particularly low-density polyethylene (LDPE), are widespread pollutants in aquatic environments and may affect cyanobacterial physiology. This study investigated the concentration-dependent effects of LDPE-MPs on the physiology and transcriptomic responses of Arthrospira platensis. Cultures were exposed to 10–5000 mg/L LDPE-MPs (nominal size ≤ 500 µm) for 16 days. Low to moderate concentrations (10–1000 mg/L) produced minimal effects on growth, biomass accumulation, or pigment contents. In contrast, higher concentrations (3000–5000 mg/L) were associated with reduced growth and biomass, accompanied by declines in chlorophyll a (Chl a) and phycobiliproteins over time. By day 16 at 5000 mg/L, biomass and Chl a decreased to 1.47 ± 0.03 g/L and 8.39 ± 0.24 µg/mL, respectively, compared with 1.64 ± 0.04 g/L and 10.81 ± 0.52 µg/mL in the control (p < 0.05). Accordingly, Chl a yield decreased by 13%. Field-emission scanning electron microscopy revealed adhesion of LDPE particles to filament surfaces and the formation of extracellular polymeric substance (EPS)-rich aggregates, which may influence light availability and nutrient exchange. Transcriptomic analysis indicated changes in several metabolic pathways, including nitrogen assimilation, photosynthetic electron transport, carbon metabolism, and metal homeostasis, together with differential expression of genes related to stress responses and EPS biosynthesis. Overall, these findings suggest that relatively high concentrations of LDPE microplastics may influence physiological and metabolic processes in A. platensis. Full article

The reliability of adhesive bonding to CAD/CAM resin composites is influenced not only by material composition and surface treatment but also by the testing methodology used to assess bond strength. However, the impact of different shear bond strength (SBS) test configurations remains insufficiently clarified. This study evaluated the influence of different surface pretreatment protocols and SBS test methods on the bonding performance of a self-adhesive resin cement to two CAD/CAM materials: a conventional particulate-filled composite (Cerasmart 270) and an experimental short glass fiber-reinforced composite (SFRC CAD). Specimens (14 × 12 × 3 mm; n = 80 per material) were ground with 320-grit silicon carbide paper and divided according to surface pretreatment: airborne-particle abrasion (APA) or APA followed by hydrofluoric acid application for 60 s (APA + HF). Each group was further subdivided based on the SBS test method using either resin cement cylinders fabricated with a custom transparent mold (diameter: 3.6 mm; height: 3 mm) or metallic cylinders cemented to the treated surface. Half of the specimens were tested after 48 h of water storage, while the remainder underwent hydrothermal aging by boiling in water for 16 h prior to testing. Material type, SBS test method, surface pretreatment, and aging significantly affected bond strength (p < 0.05). The metallic cylinder method produced higher SBS values than the transparent mold technique, particularly for SFRC CAD. APA + HF tended to reduce SBS in Cerasmart 270, particularly after aging, whereas SFRC CAD showed comparable or higher bond strength values with APA alone. Aging decreased SBS in most groups. Overall, bond strength was influenced by both material type and test methodology. Within the limitations of this study, airborne-particle abrasion alone may be sufficient for SFRC CAD materials, while additional HF treatment may not provide further benefit. These findings highlight the importance of considering both material characteristics and test configuration when interpreting laboratory bond strength data. Full article

Rabbit manure with high-moisture content exhibits complex adhesive and flow behaviors, which make accurate parameterization in discrete element method (DEM) simulations difficult. To improve the reliability of DEM modeling for rabbit manure composting processes, this study calibrated the contact parameters of rabbit manure at 65% moisture content using the angle of repose as the target response. A physical angle of repose test was first conducted using the cylindrical lifting method, yielding a measured value of 38.77°. The Hertz–Mindlin with Johnson–Kendall–Roberts (JKR) contact model was then adopted to represent the adhesive behavior of the material, and a three-stage optimization strategy consisting of a Plackett–Burman screening test, a steepest ascent test, and a Box–Behnken design was applied to identify and optimize the key parameters. The results showed that the particle restitution coefficient, rabbit manure–PLA rolling friction coefficient, and surface energy were the dominant factors affecting the angle of repose. The optimal parameter combination was a particle restitution coefficient of 0.56, a rabbit manure–PLA rolling friction coefficient of 0.375, and a surface energy of 0.243 J/m². Under these conditions, the simulated angle of repose was 39.21°, with a relative error of 1.13%. These calibrated parameters provide a reliable basis for DEM simulation and engineering optimization of rabbit manure composting equipment. Full article

Bamboo surfaces are susceptible to scratches and contamination during service, which limits their durability and aesthetic performance. To address this issue, this study aims to develop a natural self-healing coating based on tung oil microcapsules. Tung oil microcapsules encapsulated within chitosan and gum arabic (TO/CS–GA MCs) were prepared by spray drying at two feed rates (100 and 200 mL h⁻¹) and incorporated into tung oil coatings applied on bamboo substrates. The effects of microcapsule content (1.0–11.0 wt%) and feed rate on the optical performance, mechanical performance, and self-healing performance of the coatings were systematically investigated. The results showed that increasing the microcapsule content gradually increased the color difference (ΔE) and surface roughness of the coatings, while the gloss decreased. The hardness, impact resistance, adhesion grade, and self-healing efficiency of the coatings exhibited a similar trend, initially increasing and then decreasing with increasing microcapsule content. This behavior indicates that an appropriate amount of microcapsules can enhance the coating performance, whereas excessive addition leads to particle agglomeration and structural defects. Under the better condition of 5.0 wt% microcapsule content and a spray-drying feed rate of 100 mL h⁻¹, the coating exhibited the best overall performance, including higher gloss retention, a hardness of 2H, an impact resistance of 3 kg·cm, relatively low surface roughness, and a self-healing efficiency of 28.16 ± 0.63%. These results suggest that the spray-drying feed rate plays an important role in regulating the particle size distribution and encapsulation efficiency of the microcapsules, which in turn affects their dispersion and rupture–release behavior within the coating matrix. Therefore, controlling the spray-drying parameters is crucial for optimizing the performance of microcapsule-based self-healing coatings. Overall, this study provides a sustainable strategy for developing natural polymer-based self-healing coatings and offers useful insights into the design of functional microcapsules for bamboo surface protection. Full article

Curvature ratio (δ) governs secondary flows in gas–solid two-phase flow through bends, thereby affecting particle dynamics and leading to non-uniform wall deposition and increased erosion risk. In this study, a coupled Reynolds stress model (RSM) and Discrete phase model (DPM) framework was employed. A wall contact model incorporating adhesion, rebound, and removal mechanisms was implemented via a User-Defined Function (UDF). The spatial distribution and deposition characteristics of particles with different inertia (Stokes number range: 0.020 ≤ St ≤ 30.176) were systematically investigated in the range of δ = 2.0~3.5. The results reveal a distinct inertial dependence in particle spatial distribution: particles with St < 1 exhibit a “high-dispersion, weak-aggregation” pattern, whereas those with St > 1 form an “outer-wall agglomeration, inner-wall cavity” characteristic. As δ increases, the secondary flow intensity decreases while the effective centrifugal path lengthens. Governed by the combined effects of the effective collision coefficient (Rc) and effective adhesion rate (${\eta }_a$), particle deposition is inhibited for St < 1 but enhanced for St > 1. This study advances the understanding of deposition under geometric constraints and provides a basis for optimizing pipeline design. Full article

Airborne particulate matter (PM) poses a major health risk, yet species selection for vertical greening systems (VGS) is poorly quantified. We evaluated PM retention by seven commercially available shade-tolerant species grown in a modular living wall system (LWS) on a north-facing façade at Sapienza University of Rome. After 3 months of in situ exposure, leaves were analyzed via SEM (1000×), collecting 210 images, 30 per species. An automated FIJI/ImageJ pipeline segmented particles, computed equivalent circular diameters, and classified them into (PM < 0.5, PM [0.5, 1), PM [1, 2.5), PM [2.5, 10), and PM ≥ 10 µm). Across species, ultrafine and fine fractions dominated deposits, with the <0.5 µm class typically comprising 60–70% of counts. Vinca minor cv. albomarginata exhibited the highest densities in ultrafine and fine classes, closely followed by Fatsia japonica; Hedera helix captured more coarse particles (2.5–10 µm and >10 µm). Heuchera sanguinea consistently displayed the lowest densities across all size classes. Performance patterns aligned with leaf surface traits: wax-coated, moderately rough or gently structured cuticles favored adhesion, whereas highly irregular microrelief did not consistently enhance retention. Methodological considerations include thresholding sensitivity, use of equivalent circular diameter for irregular particles, and an upper area filter that may undercount large aggregates. The findings identify Vinca minor cv. albomarginata and Fatsia japonica as priority species for PM mitigation in shaded VGS, with Hedera helix complementing coarse PM capture. The results provide trait-based, design-oriented guidance for living wall species selection in Mediterranean urban and indoor contexts. Full article