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Search Results (1,704)

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Keywords = actuator force

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22 pages, 2934 KB  
Article
Design and Analytical Modeling of a Unidirectional Series Elastic Actuator with Tension-Spring-Based Rotational Stiffness Mechanism
by Deokgyu Kim, Jiho Lee and Chan Lee
Actuators 2026, 15(4), 180; https://doi.org/10.3390/act15040180 (registering DOI) - 25 Mar 2026
Abstract
This study proposes a tension-spring-based unidirectional rotational stiffness mechanism (TS-URM) and its implementation in a Unidirectional Series Elastic Actuator (USEA). Unlike conventional bidirectional rotary SEAs, the proposed design is structurally optimized for unidirectional torque transmission, improving deformation utilization efficiency in pulling-type applications. An [...] Read more.
This study proposes a tension-spring-based unidirectional rotational stiffness mechanism (TS-URM) and its implementation in a Unidirectional Series Elastic Actuator (USEA). Unlike conventional bidirectional rotary SEAs, the proposed design is structurally optimized for unidirectional torque transmission, improving deformation utilization efficiency in pulling-type applications. An analytical model was derived to establish the geometric relationship between spring elongation and rotational deformation, enabling explicit formulation of the torque–angle relationship. The influence of the installation angle on stiffness linearity was systematically analyzed, and a multilayer spring configuration was optimized to achieve a target rotational stiffness of approximately 42 Nm/rad. A preload adjustment mechanism was incorporated to eliminate nonlinear behavior in the initial operating region. Experimental results validated the analytical model and demonstrated stable unidirectional force control up to 130 N with steady-state errors within 1 N. The proposed mechanism provides predictable stiffness characteristics and an efficient structural solution for compact USEA systems. Full article
(This article belongs to the Special Issue Actuators in Robotic Control—3rd Edition)
19 pages, 5143 KB  
Review
Advances in Linear Ultrasonic Motors
by Zhiling Liu, Qiufeng Yan and Qingyu Liu
Micromachines 2026, 17(4), 400; https://doi.org/10.3390/mi17040400 (registering DOI) - 25 Mar 2026
Abstract
Linear ultrasonic motors (LUSMs) occupy an important position in the field of high-precision actuation due to their advantages of simple structure, high control accuracy and direct linear motion generation. This review first classifies LUSMs according to wave modes into traveling wave linear ultrasonic [...] Read more.
Linear ultrasonic motors (LUSMs) occupy an important position in the field of high-precision actuation due to their advantages of simple structure, high control accuracy and direct linear motion generation. This review first classifies LUSMs according to wave modes into traveling wave linear ultrasonic motors (TWLUSMs) and standing wave linear ultrasonic motors (SWLUSMs). Among them, TWLUSMs include the straight beam type and the annular beam type, while SWLUSMs consist of the single-foot type and the multi-foot type. In addition, the working principles of TWLUSMs and SWLUSMs are elaborated. The structural characteristics and performance parameters of different types of ultrasonic motors (USMs) are sorted out, and the analysis shows that SWLUSMs are significantly superior to TWLUSMs in terms of output speed and output force. This review summarizes the application status of LUSMs in fields such as biomedicine, deep-sea exploration, aerospace and precision manufacturing, and finally outlines the development trends of LUSMs from the aspects of miniaturization and lightweighting, extreme environment adaptability and intelligent upgrade. This review provides a comprehensive reference for the structural design, performance improvement and application expansion of LUSMs. Full article
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19 pages, 7252 KB  
Article
Core–Shell Polyaniline–Carbon Nanotube Electrodes with Engineered Interfaces for High-Performance Ionic Polymer–Gel Composite Actuators
by Jintao Zhao, Yang Cao, Zhenjie Zhang, Dongyu Yang and Mingchuan Jia
Gels 2026, 12(4), 270; https://doi.org/10.3390/gels12040270 - 25 Mar 2026
Abstract
Ionic polymer–metal composites consist of an ion-conducting polymer–gel membrane sandwiched between two flexible electrodes, representing a class of soft electroactive materials capable of large deformation under low voltage. The gel membrane, swollen with solvent, facilitates ion migration under an electric field, enabling actuation. [...] Read more.
Ionic polymer–metal composites consist of an ion-conducting polymer–gel membrane sandwiched between two flexible electrodes, representing a class of soft electroactive materials capable of large deformation under low voltage. The gel membrane, swollen with solvent, facilitates ion migration under an electric field, enabling actuation. Tailoring the interfacial architecture between the electrode and the polymer–gel membrane is pivotal for advancing high-performance IPMC actuators. This study presents a comparative investigation of three core–shell nanocomposite electrodes, fabricated via in situ polymerization, for IPMC applications. Among these, the polyaniline-coated multi-walled carbon nanotube composite exhibits a deliberately designed hierarchical structure, with a specific surface area of 32.345 m2·g−1 and a conductive doped polyaniline shell, as confirmed through XPS analysis. This optimized interface enables superior charge storage and transport, endowing the corresponding electrode with a specific capacitance of 40.28 mF·cm−2 at 100 mV·s−1—3.2 times greater than that of conventional silver-based electrodes—along with a reduced sheet resistance. When integrated with a Nafion ion–gel membrane, the PANI@MWCNT electrode achieves a 67% increase in force density and a larger displacement output compared to standard devices, directly correlated with its enhanced electrical and electrochemical properties. This work highlights the critical role of core–shell interfacial engineering in governing electromechanical performance at the electrode–gel interface and offers a practical design strategy for developing high-performance, cost-effective IPMC actuators for soft robotics, flexible electronics, and related applications. Full article
(This article belongs to the Section Gel Chemistry and Physics)
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23 pages, 7281 KB  
Article
Research on the Performance of Non-Contact Magnetic Transmission for Leakage Detection Devices in Storage Tank Floating Roofs
by Binyu Zhuang, Wen Jiang, Xiaomeng Hu, Zhezhou Tang and Pingcheng Zuo
Appl. Sci. 2026, 16(7), 3126; https://doi.org/10.3390/app16073126 - 24 Mar 2026
Abstract
Floating roof seal integrity is critical for safety and emission control in petroleum storage tanks, yet current detection methods suffer from spark risks and operational inefficiencies. This study proposes an intrinsically safe, non-contact leakage detection system utilizing oil-swellable rubber actuators coupled with a [...] Read more.
Floating roof seal integrity is critical for safety and emission control in petroleum storage tanks, yet current detection methods suffer from spark risks and operational inefficiencies. This study proposes an intrinsically safe, non-contact leakage detection system utilizing oil-swellable rubber actuators coupled with a linear magnetic transmission mechanism. By integrating quasi-static experiments with finite element simulations, we investigated the impact of permanent magnet geometry on transmission performance. The results establish a “thickness priority principle”, revealing that increasing magnet thickness nonlinearly enhances shear force and transmission efficiency, whereas increasing width yields diminishing returns due to magnetic flux leakage and added mass. Furthermore, comparative analysis demonstrates that optimized monolithic magnets significantly outperform arrayed configurations, achieving a 471% increase in shear force and a 3.7-fold improvement in transmission efficiency. Based on these findings, a practical detection device was designed and verified against API 650 standards. The proposed solution offers a reliable, electricity-free, and real-time monitoring method for early leakage detection in hazardous tank environments. Full article
(This article belongs to the Section Mechanical Engineering)
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22 pages, 9224 KB  
Article
Extending Inflatable Actuator with Spool Mechanism Incorporating Air Supply Tubes Within Its Body
by Yuki Satake and Shinichi Hirai
Actuators 2026, 15(3), 176; https://doi.org/10.3390/act15030176 - 22 Mar 2026
Viewed by 87
Abstract
Soft actuators provide a wide range of motion capabilities, allowing for the advancement of novel mobile robots. However, soft actuators that possess the capability required to achieve three-dimensional movement are limited. In addition, the presence of air supply tubes poses a challenge to [...] Read more.
Soft actuators provide a wide range of motion capabilities, allowing for the advancement of novel mobile robots. However, soft actuators that possess the capability required to achieve three-dimensional movement are limited. In addition, the presence of air supply tubes poses a challenge to utilizing pneumatic actuators as mobile robot components. This study presents a long inflatable actuator with a novel structure in which air supply tubes are arranged within its body. This structure enables the extension of the inflatable tube with minimal deformation. The proposed actuator comprises an inflatable tube and a spool mechanism. The length of the actuator is controlled by a motor. The performance of the actuator was evaluated experimentally, validating its alignment with our proposed models. The results showed that the proposed actuator exerted extension and contraction forces of 28 N and 87 N, respectively. Furthermore, the proposed actuator can be equipped with a gripper at its tip, enhancing its functionality. In a demonstration, this gripper-equipped actuator successfully extended to grasp a bar at a height of 1.3 m and contracted while lifting a 1.0 kg base. This demonstration indicated that the proposed actuator could provide the required arm motions of a bi-arm climbing robot. Full article
(This article belongs to the Special Issue Soft Actuators and Robotics—2nd Edition)
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29 pages, 3356 KB  
Review
Comparative Analysis of Actuation Methods in Flexible Upper-Limb Exoskeleton Robots
by Cuizhi Fei, Zheng Deng, Chongyu Wang, Shuai Wang and Hui Li
Actuators 2026, 15(3), 171; https://doi.org/10.3390/act15030171 - 18 Mar 2026
Viewed by 160
Abstract
The flexible upper-limb exoskeleton robot (exosuit) is composed of fabrics, soft actuators and compliant force-transmitting structures, which provides assistance or rehabilitation training for the shoulders, elbows, wrists and hands. By realizing human–robot collaboration, this kind of system has the advantages of comfort, light [...] Read more.
The flexible upper-limb exoskeleton robot (exosuit) is composed of fabrics, soft actuators and compliant force-transmitting structures, which provides assistance or rehabilitation training for the shoulders, elbows, wrists and hands. By realizing human–robot collaboration, this kind of system has the advantages of comfort, light weight and portability, thus promoting motor function recovery and neural plasticity. This review establishes a classification and comparison framework for flexible upper-limb exoskeletons based on the actuation modalities and systematically summarizes the research progress under different actuation modalities. The relevant literature published from 2015 to 2025 was retrieved from the EI, IEEE Xplore, PubMed and Web of Science databases. After screening according to the preset inclusion and exclusion criteria, a total of 64 original research papers meeting the criteria were finally included for analysis. According to the actuation modalities, the flexible upper-limb exoskeleton robot is classified, and all kinds of systems are summarized and compared. Motor–cable/tendon actuation and pneumatic/hydraulic actuation have advanced substantially and are approaching technical maturity for flexible upper-limb exoskeletons. Meanwhile, designs based on passive/hybrid mechanisms (e.g., elastic energy storage elements and clutches) and new intelligent material actuations are showing a diversified development trend. In the future, the development is expected to further focus on lightweight and compliance, and by integrating multimodal sensing and feedback control, motion intention recognition and human–robot interaction theories, actuation systems will be developed towards modularization, intelligence and high-power density, in order to achieve more comfortable, lighter and more effective flexible upper-limb exoskeleton systems. Full article
(This article belongs to the Section Actuators for Robotics)
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21 pages, 9615 KB  
Article
Neuro-Adaptive Control for a Balance Board: Comparative Study with PID and LQR
by Gazi Akgun
Appl. Sci. 2026, 16(6), 2890; https://doi.org/10.3390/app16062890 - 17 Mar 2026
Viewed by 163
Abstract
Balance is an essential component in both everyday movement and sports performance. Balance boards are commonly used for training and physical therapy to improve balance. Conventional balance boards primarily rely on the user’s voluntary actions, whereas active/actuated balance boards can provide dynamic motion [...] Read more.
Balance is an essential component in both everyday movement and sports performance. Balance boards are commonly used for training and physical therapy to improve balance. Conventional balance boards primarily rely on the user’s voluntary actions, whereas active/actuated balance boards can provide dynamic motion for both balance and rehabilitation. While this enables more effective training, it also introduces strong user-dependent and time-varying dynamics that are difficult to regulate with conventional controllers. This study addresses this limitation by developing a neuro-adaptive sliding mode controller to handle the strong inter-user variability and nonlinear pressure–force dynamics of pneumatic artificial muscles. The controller combines a learning neural network that updates online with a robust control structure to ensure stable motion in the presence of disturbances. The proposed approach was evaluated against commonly used PID and LQR controllers under sudden changes in operating conditions. Simulation results show that the proposed controller improves stability, reduces control effort, and adapts more effectively to different users and external disturbances. These findings suggest that neuro-adaptive control strategies can improve the reliability and responsiveness of balance training and rehabilitation devices, supporting safer and more personalized therapy. Full article
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27 pages, 6061 KB  
Article
Servo-Elastic Control of a Flexible Airship with Multiple Vectored Propellers
by Li Chen, Lewei Huang and Jie Lin
Aerospace 2026, 13(3), 275; https://doi.org/10.3390/aerospace13030275 - 15 Mar 2026
Viewed by 157
Abstract
Owing to its large flexible envelope, an airship is highly sensitive to environmental disturbances, such as wind gusts. Fluid–structure interaction induces structural deformation, which modifies the aerodynamic force distribution and introduces additional coupling effects. Furthermore, servo-elastic deformation alters the position and orientation of [...] Read more.
Owing to its large flexible envelope, an airship is highly sensitive to environmental disturbances, such as wind gusts. Fluid–structure interaction induces structural deformation, which modifies the aerodynamic force distribution and introduces additional coupling effects. Furthermore, servo-elastic deformation alters the position and orientation of actuators mounted on the envelope, resulting in deviations between commanded and actual control forces. To address these issues, a composite control strategy integrating trajectory tracking and active elastic deformation suppression is proposed for a flexible airship equipped with multiple vectored propellers. Structural flexibility is explicitly incorporated into the dynamic model through modal decomposition, where the generalized coordinates and their time derivatives associated with deformation modes are included in the system state vector. A disturbance observer is developed to estimate actuator-level force deviations induced by elastic deformation, and the estimated disturbances are compensated in real time. Based on this formulation, a composite control framework, referred to as servo-elastic control, is established. The framework consists of a trajectory tracking controller and a displacement compensation module to achieve simultaneous motion regulation and structural deflection suppression. Numerical results demonstrate that the displacement at vectored thrust actuator attachment points is reduced to approximately 10% of that obtained using a trajectory tracking controller alone. The proposed method achieves significant deformation suppression without degrading position tracking performance, thereby enhancing control effectiveness and system stability of flexible airships. Full article
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17 pages, 1647 KB  
Article
Development of a Modular Bionic Hand with Intuitive Control and Thumb Opposition
by Larisa Dunai, Isabel Seguí Verdú, Alba Rey De Viñas Redondo and Lilia Sava
Prosthesis 2026, 8(3), 29; https://doi.org/10.3390/prosthesis8030029 - 13 Mar 2026
Viewed by 306
Abstract
Background/Objectives: Hand loss or severe impairment significantly reduces quality of life by restricting essential daily activities and professional tasks. Despite advances in prosthetics, challenges remain in affordability, accessibility, and usability. This study aimed to design and develop a low-cost, ergonomic bionic hand prototype [...] Read more.
Background/Objectives: Hand loss or severe impairment significantly reduces quality of life by restricting essential daily activities and professional tasks. Despite advances in prosthetics, challenges remain in affordability, accessibility, and usability. This study aimed to design and develop a low-cost, ergonomic bionic hand prototype that integrates sustainable fabrication, intuitive control, and modular electronics. Methods: A user-centred design process guided by iterative prototyping, anatomical modelling, and functional validation. The prototype was manufactured using 3D printing techniques and assembled with modular electronic components. The design included segmented fingers, independent thumb articulation, and a tendon-like actuation system driven by micro-motors. Control was implemented through an ESP32-based board and a Bluetooth-enabled mobile application. Durability was preliminarily assessed through 500 grasp–release cycles. Results: Experimental validation confirmed the feasibility of both precision and power grips. The pinch grip successfully lifted objects to 120 g, and the power grip up to 85 g, corresponding to effective output forces of approximately 1.2 N and 0.83 N, respectively. The final prototype weighed ~350 g and maintained reliable performance during 500 grasp–release cycles. Conclusions: The developed bionic hand demonstrates that an affordable, ergonomic, and functional prosthetic can be achieved through sustainable 3D printing and accessible electronics. Future work will focus on enhancing actuation strength, long-term durability, and integration of sensory feedback, with the long-term objective of clinical testing and scalable production. Full article
(This article belongs to the Section Orthopedics and Rehabilitation)
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27 pages, 132714 KB  
Article
Development of Chemical Reaction Airbag Safety System for Multi-Rotor UAV to Mitigate Free-Fall Collision Impact
by Brady Villiger and Hossein Eslamiat
Drones 2026, 10(3), 199; https://doi.org/10.3390/drones10030199 - 12 Mar 2026
Viewed by 365
Abstract
Significant advances in UAV subsystems, including flight control, communication, propulsion, and onboard energy storage, have accelerated interest in commercial UAV operations within civilian airspace. However, widespread deployment remains limited by unresolved safety concerns, particularly the risk posed by uncontrolled descent following in-flight failures. [...] Read more.
Significant advances in UAV subsystems, including flight control, communication, propulsion, and onboard energy storage, have accelerated interest in commercial UAV operations within civilian airspace. However, widespread deployment remains limited by unresolved safety concerns, particularly the risk posed by uncontrolled descent following in-flight failures. In such events, free-fall impact can result in severe damage to personnel and property underneath. This paper proposes a novel UAV safety system based on an autonomous chemically-inflated airbag designed to deploy during a rapid descent and attenuate impact forces. While prior UAV airbag systems have relied on compressed-gas canisters, the proposed chemically-actuated approach enables faster deployment and reduces volumetric integration requirements. Experimental testing demonstrates a reduction in impact force from 4638.8 N to 1562.76 N (approximately 66%), with airbag inflation occurring within a fraction of a second. Additionally, the added mass of the safety system remains within the payload capacity of the selected UAV platform. These results indicate that chemically-inflated airbag systems offer a promising solution for improving UAV safety and facilitating scalable civilian deployment. Full article
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47 pages, 13253 KB  
Review
Shape Memory Alloy Actuators in Robotics
by Jaroslav Romančík, Ľubica Miková, Patrik Šarga, Tatiana Kelemenová and Michal Kelemen
Actuators 2026, 15(3), 162; https://doi.org/10.3390/act15030162 - 11 Mar 2026
Viewed by 479
Abstract
Shape memory alloys (SMAs) are materials that, when used as actuators, can generate deformation and force that can be used to perform mechanical work. This actuation capability is driven by temperature variation, which induces a reversible phase transformation between martensite (at low temperature) [...] Read more.
Shape memory alloys (SMAs) are materials that, when used as actuators, can generate deformation and force that can be used to perform mechanical work. This actuation capability is driven by temperature variation, which induces a reversible phase transformation between martensite (at low temperature) and austenite (at high temperature). Owing to their advantages, SMAs are widely applied as actuators and, in certain applications, can be more suitable than other actuation technologies. A thorough understanding of SMA actuator characteristics is therefore essential for their effective implementation in practical applications. This article provides an overview of the most important properties of SMA actuators. In addition, it reviews the application potential of SMA actuators in robotics. Based on the survey of the literature, perspectives for further research and development in this field are also presented. Full article
(This article belongs to the Section Actuators for Robotics)
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17 pages, 5188 KB  
Article
Selective Magnetic Field Generation Method for Effective Manipulation of Two-Dimensional Magnetic Microrobots Using a Triad of Electromagnetic Coils
by Dongjun Lee, Yonghun Lee and Seungmun Jeon
Micromachines 2026, 17(3), 337; https://doi.org/10.3390/mi17030337 - 10 Mar 2026
Viewed by 234
Abstract
This study proposes a new method for effectively manipulating a magnetic microrobot in a two-dimensional manner using a triad of electromagnetic coils (TEC). A TEC is a system consisting of three circular coils of the same type arranged in the form of a [...] Read more.
This study proposes a new method for effectively manipulating a magnetic microrobot in a two-dimensional manner using a triad of electromagnetic coils (TEC). A TEC is a system consisting of three circular coils of the same type arranged in the form of a triangle. It has a simple structure and exhibits magnetic symmetry. This study sought to develop a method to more accurately manipulate and reduce the energy consumption of microrobots using a TEC. This was accomplished by selectively using individual coils of a TEC with respect to the robot’s position, moving direction, and other manipulating conditions based on the structural characteristics and magnetic field distribution pattern of the TEC. Effective calculation methods and operating procedures are also proposed. The proposed method was found to effectively generate the necessary actuation force to control microrobots by using either one or two of the coils of a TEC, depending on the given conditions. This type of process results in improved precision in magnetic field generation and a reduction in energy consumption while making it easier to control microrobots. Magnetic fields and actuation forces were generated using the proposed method under various experimental conditions, and these results were verified through simulations to confirm the validity of the proposed method. In addition, a TEC and a closed-loop control system were built and used to test the actuation of microrobots over various paths, and the results confirmed the superiority of the proposed method compared to existing methods. Full article
(This article belongs to the Special Issue Microrobots: Design, Fabrication and Application)
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13 pages, 2998 KB  
Article
Inhomogeneous Fluid Motion Induced by Standing Surface Acoustic Wave (SAW): A Finite Element Study
by Jialong Hu, Chao Zhang and Yufeng Zhou
Micromachines 2026, 17(3), 330; https://doi.org/10.3390/mi17030330 - 6 Mar 2026
Viewed by 242
Abstract
Acoustofluidics has emerged as a transformative technology for contact-free manipulation of microparticles and fluids in microscale systems. Although bulk acoustic waves (BAWs) are known to displace inhomogeneous fluids through acoustic radiation force acting at fluid interfaces, the capability of surface acoustic waves (SAWs) [...] Read more.
Acoustofluidics has emerged as a transformative technology for contact-free manipulation of microparticles and fluids in microscale systems. Although bulk acoustic waves (BAWs) are known to displace inhomogeneous fluids through acoustic radiation force acting at fluid interfaces, the capability of surface acoustic waves (SAWs) to produce analogous relocation phenomena remains largely unexplored. This study addresses a critical gap in acoustofluidic theory by presenting the first comprehensive finite element method investigation of SAW-driven motion of inhomogeneous fluid confined within microchannels of widths equal to one full or one-half SAW wavelength. Unlike BAW-based system that generate uniform pressure fields across channel heights, SAW devices exhibit inherently nonuniform vertical pressure distributions and intense near-boundary streaming—features that fundamentally alter fluid relocation dynamics. Our simulations demonstrate that despite high-frequency operation (6.65 MHz) and strong ARF, standing SAW fields fail to achieve stable fluid relocation in both initially stable and unstable configurations due to vertical pressure stratification and rapid floor-level streaming. Nevertheless, these same characteristics generate vigorous transverse folding flows that enable exceptionally rapid homogenization, offering a distinct acoustofluidic mechanism for on-chip mixing. These findings not only elucidate fundamental physical differences between BAW and SAW actuation in multiphase microfluidic systems but also establish design principles for SAW-induced microfluidic mixers. The results provide crucial theoretical guidance for device optimization where rapid homogenization is desired over stable stratification. Full article
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20 pages, 13658 KB  
Article
A Smartphone-Driven Acoustic Platform for Non-Invasive Modulation of Cellular Behavior in Microfluidic Channels
by Giulia Valenti, Emanuela Cutuli, Francesca Guarino and Maide Bucolo
Micromachines 2026, 17(3), 329; https://doi.org/10.3390/mi17030329 - 6 Mar 2026
Viewed by 303
Abstract
In recent years, passive cell manipulation in microfluidic devices has emerged as a crucial tool for biomedical and biotechnological applications, allowing control over cell positioning and behavior without the need for chemical labels or complex external forces. However, achieving precise and tunable modulation [...] Read more.
In recent years, passive cell manipulation in microfluidic devices has emerged as a crucial tool for biomedical and biotechnological applications, allowing control over cell positioning and behavior without the need for chemical labels or complex external forces. However, achieving precise and tunable modulation of cell dynamics remains a challenge, particularly with low-cost and non-invasive methods. In this work, we present a novel approach that leverages controlled acousto-mechanical perturbations (AMPs) to modulate cell arrangement and behavior in microchannels. By coupling a smartphone-driven audio speaker with a microfluidic device, acoustic signals are converted into mechanical vibrations of the tubing, generating AMPs that interact with hydrodynamically driven flows. Experiments with yeast cells and silica beads under different flow conditions revealed that acoustic stimulation induced periodic flow dynamics, with yeast cells showing tunable, flow-dependent responses while inert particles exhibited weak and stable modulation. Frequency-domain analysis highlighted a dominant response synchronized with the applied acoustic protocol, accompanied by higher-frequency components characteristic of acoustic actuation. These results demonstrate that simple, low-cost acoustic actuation revealed distinct dynamical responses between rigid inert particles and deformable biological cells and enable label-free cellular manipulation. The proposed platform offers a versatile, non-invasive, and accessible approach for controlled cell manipulation in microfluidics. Full article
(This article belongs to the Special Issue Microfluidics in Biomedical Research)
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22 pages, 1977 KB  
Article
Design Characteristics of Continuum Robots Based on TSA Variable Stiffness Method
by Gang Chen, Yutong Wu, Zhixin Zhang, Jianxiao Zheng, Shiying Liu, Jiwei Yuan, Mingrui Luo and En Li
Actuators 2026, 15(3), 154; https://doi.org/10.3390/act15030154 - 4 Mar 2026
Viewed by 323
Abstract
To address the contradiction between high flexibility and low stiffness in continuum robots, as well as the problems of complex structure, slow response, and narrow stiffness adjustment range in existing variable stiffness methods, this paper proposes a variable stiffness approach based on Twisted [...] Read more.
To address the contradiction between high flexibility and low stiffness in continuum robots, as well as the problems of complex structure, slow response, and narrow stiffness adjustment range in existing variable stiffness methods, this paper proposes a variable stiffness approach based on Twisted Multi-String Actuators (hereinafter referred to as TSA) for bionic spine-like continuum robots. Firstly, a bionic spine-like configuration was designed to support the force-locking variable stiffness mechanism. Secondly, the proposed TSA-based variable stiffness method was analyzed theoretically from the perspectives of geometric relationships and stiffness characteristics, laying a foundation for establishing other mathematical models such as that of string-twisting behavior. Finally, an experimental prototype was fabricated and subjected to flexibility tests. Furthermore, TSA variable stiffness experiments were conducted under two-strand, three-strand, and four-strand configurations to investigate the retraction and stiffness performance under different torsion turns and external loads. The results demonstrate that the stiffness of the robot is effectively enhanced by the TSA method, and increasing the number of string strands raises the failure load of the robot. Characteristic curves confirm that the proposed design and model exhibit superior performance to the traditional single-cable force-locking scheme. The design features a simple structure, fast response, and wide stiffness adjustment range, which provides a valuable reference for the stiffness modulation research of continuum robots. Full article
(This article belongs to the Section Actuators for Robotics)
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