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Search Results (562)

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Keywords = actuated signal control

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18 pages, 42966 KB  
Article
A Model-Based Design and Verification Framework for Virtual ECUs in Automotive Seat Control Systems
by Anna Yang, Woo Jin Han, Hyun Suk Cho, Dong-Woo Koh and Jae-Gon Kim
Electronics 2026, 15(3), 569; https://doi.org/10.3390/electronics15030569 - 28 Jan 2026
Viewed by 174
Abstract
As automotive software continues to grow in scale and timing sensitivity, hardware-independent verification in the early design phase has become increasingly important—especially for safety-critical, body-domain controllers. This study proposes a framework that integrates MBD (Model-Based Design), AUTOSAR (Automotive Open System Architecture) Classic Platform [...] Read more.
As automotive software continues to grow in scale and timing sensitivity, hardware-independent verification in the early design phase has become increasingly important—especially for safety-critical, body-domain controllers. This study proposes a framework that integrates MBD (Model-Based Design), AUTOSAR (Automotive Open System Architecture) Classic Platform configuration, and vECU (Virtual Electronic Control Unit) execution into a single, repeatable development workflow. Control logic validated in Simulink is translated into AUTOSAR-compliant software, built into a QEMU (Quick EMUlator)-based vECU, and exercised in DRIM-SimHub using both virtual stimuli and a real sensor–actuator signal delivered through a dedicated I/O interface board. Using a seat–slide virtual limit controller as a representative case, the proposed workflow enables consistent reuse of the test scenarios across model-in-the-loop (MiL), software-in-the-loop (SiL), and virtual ECU stages, while preserving production-level timing behavior and the semantics of the AUTOSAR runtime. The experimental results show that the vECU accurately reproduces the PWM outputs, Hall sensor pulse timing, and limit–stop decisions of physical ECU, and that integration issues previously discovered only in HiL tests can be exposed much earlier. Overall, the workflow shortens verification cycles, improves the observability of timing-dependent behavior, and provides a practical basis for early validation in software-defined vehicle development. Full article
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45 pages, 827 KB  
Article
Real-Time Visual Anomaly Detection in High-Speed Motorsport: An Entropy-Driven Hybrid Retrieval- and Cache-Augmented Architecture
by Rubén Juárez Cádiz and Fernando Rodríguez-Sela
J. Imaging 2026, 12(2), 60; https://doi.org/10.3390/jimaging12020060 - 28 Jan 2026
Viewed by 107
Abstract
At 300 km/h, an end-to-end vision delay of 100 ms corresponds to 8.3 m of unobserved travel; therefore, real-time anomaly monitoring must balance sensitivity with strict tail-latency constraints at the edge. We propose a hybrid cache–retrieval inference architecture for visual anomaly detection in [...] Read more.
At 300 km/h, an end-to-end vision delay of 100 ms corresponds to 8.3 m of unobserved travel; therefore, real-time anomaly monitoring must balance sensitivity with strict tail-latency constraints at the edge. We propose a hybrid cache–retrieval inference architecture for visual anomaly detection in high-speed motorsport that exploits lap-to-lap spatiotemporal redundancy while reserving local similarity retrieval for genuinely uncertain events. The system combines a hierarchical visual encoder (a lightweight backbone with selective refinement via a Nested U-Net for texture-level cues) and an uncertainty-driven router that selects between two memory pathways: (i) a static cache of precomputed scene embeddings for track/background context and (ii) local similarity retrieval over historical telemetry–vision patterns to ground ambiguous frames, improve interpretability, and stabilize decisions under high uncertainty. Routing is governed by an entropy signal computed from prediction and embedding uncertainty: low-entropy frames follow a cache-first path, whereas high-entropy frames trigger retrieval and refinement to preserve decision stability without sacrificing latency. On a high-fidelity closed-circuit benchmark with synchronized onboard video and telemetry and controlled anomaly injections (tire degradation, suspension chatter, and illumination shifts), the proposed approach reduces mean end-to-end latency to 21.7 ms versus 48.6 ms for a retrieval-only baseline (55.3% reduction) while achieving Macro-F1 = 0.89 at safety-oriented operating points. The framework is designed for passive monitoring and decision support, producing advisory outputs without actuating ECU control strategies. Full article
(This article belongs to the Special Issue AI-Driven Image and Video Understanding)
29 pages, 2920 KB  
Article
Advancing Energy Flexibility Protocols for Multi-Energy System Integration
by Haihang Chen, Fadi Assad and Konstantinos Salonitis
Energies 2026, 19(3), 588; https://doi.org/10.3390/en19030588 - 23 Jan 2026
Viewed by 236
Abstract
This study investigates the incorporation of a standardised flexibility protocol within a physics-based models to enable controllable demand-side flexibility in residential energy systems. A heating subsystem is developed using MATLAB/Simulink and Simscape, serving as a testbed for protocol-driven control within a Multi-Energy System [...] Read more.
This study investigates the incorporation of a standardised flexibility protocol within a physics-based models to enable controllable demand-side flexibility in residential energy systems. A heating subsystem is developed using MATLAB/Simulink and Simscape, serving as a testbed for protocol-driven control within a Multi-Energy System (MES). A conventional thermostat controller is first established, followed by the implementation of an OpenADR event engine in Stateflow. Simulations conducted under consistent boundary conditions reveal that protocol-enabled control enhances system performance in several respects. It maintains a more stable and pronounced indoor–outdoor temperature differential, thereby improving thermal comfort. It also reduces fuel consumption by curtailing or shifting heat output during demand-response events, while remaining within acceptable comfort limits. Additionally, it improves operational stability by dampening high-frequency fluctuations in mdot_fuel. The resulting co-simulation pipeline offers a modular and reproducible framework for analysing the propagation of grid-level signals to device-level actions. The research contributes a simulation-ready architecture that couples standardised demand-response signalling with a physics-based MES model, alongside quantitative evidence that protocol-compliant actuation can deliver comfort-preserving flexibility in residential heating. The framework is readily extensible to other energy assets, such as cooling systems, electric vehicle charging, and combined heat and power (CHP), and is adaptable to additional protocols, thereby supporting future cross-vector investigations into digitally enabled energy flexibility. Full article
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20 pages, 1970 KB  
Review
Synergistic Advancement of Physical and Information Interaction in Exoskeleton Rehabilitation Robotics: A Review
by Cuizhi Fei, Qiaoling Meng, Hongliu Yu and Xuhua Lu
Robotics 2026, 15(1), 25; https://doi.org/10.3390/robotics15010025 - 19 Jan 2026
Viewed by 222
Abstract
The exoskeleton rehabilitation robot is a structural robot that uses the actuator to control, so as to construct a human–robot collaborative rehabilitation training system to realize the perception and decoding of patients and promotes the recovery of limb function and neural remodeling. This [...] Read more.
The exoskeleton rehabilitation robot is a structural robot that uses the actuator to control, so as to construct a human–robot collaborative rehabilitation training system to realize the perception and decoding of patients and promotes the recovery of limb function and neural remodeling. This review focused on the synergistic advancement of physical and information interaction in exoskeleton rehabilitation robotics. This review systematically retrieved literature related to the synergistic advancement of physical and information interaction in exoskeleton rehabilitation robotics. Publications from 2011 to 2025 were searched for across the EI, IEEE Xplore, PubMed, and Web of Science databases. The included studies mainly covered the period from 2018 to 2025, reflecting recent technological progress. This article summarizes the collaborative progress of physical and informational interaction in exoskeleton rehabilitation robots. The physical and information interaction is manifested in the bionic structure, physiological information detection and information processing technology to identify human movement intention. The bionic structural design is fundamental to realize natural coordination between human and robot to improve the following of movements. The active participation and movement intention recognition accuracy are enhanced based on multimodal physiological signal detection and information processing technology, which provides a clear direction for the development of intelligent rehabilitation technology. Full article
(This article belongs to the Section Neurorobotics)
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12 pages, 3085 KB  
Article
Data-Driven Interactive Lens Control System Based on Dielectric Elastomer
by Hui Zhang, Zhijie Xia, Zhisheng Zhang and Jianxiong Zhu
Technologies 2026, 14(1), 68; https://doi.org/10.3390/technologies14010068 - 16 Jan 2026
Viewed by 202
Abstract
In order to solve the dynamic analysis and interactive imaging control problems in the deformation process of bionic soft lenses, dielectric elastomer (DE) actuators are separated from a convex lens, and data-driven eye-controlled motion technology is investigated. According to the DE properties, which [...] Read more.
In order to solve the dynamic analysis and interactive imaging control problems in the deformation process of bionic soft lenses, dielectric elastomer (DE) actuators are separated from a convex lens, and data-driven eye-controlled motion technology is investigated. According to the DE properties, which are consistent with the deformation characteristics of hydrogel electrodes, the motion and deformation effect of eye-controlled lenses under film prestretching, lens size, and driving voltage, is studied. The results show that when the driving voltage increases to 7.8 kV, the focal length of the lens, whose prestretching λ is 4, and the diameter d is 1 cm, varies in the range of 49.7 mm and 112.5 mm. And the maximum focal-length change could reach 58.9%. In the process of eye controlling design and experimental verification, a high DC voltage supply was programmed, and eye movement signals for controlling the lens were analyzed by MATLAB software (R2023b). Eye-controlled interactive real-time motion and tunable imaging of the lens were realized. The response efficiency of soft lenses could reach over 93%. The adaptive lens system developed in this research has the potential to be applied to medical rehabilitation, exploration, augmented reality (AR), and virtual reality (VR) in the future. Full article
(This article belongs to the Special Issue AI Driven Sensors and Their Applications)
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15 pages, 3643 KB  
Article
Adaptive Myoelectric Hand Prosthesis Using sEMG—SVM Classification
by Forbes Kent, Amelinda Putri, Yosica Mariana, Intan Mahardika, Christian Harito, Grasheli Kusuma Andhini and Cokisela Christian Lumban Tobing
Prosthesis 2026, 8(1), 9; https://doi.org/10.3390/prosthesis8010009 - 9 Jan 2026
Viewed by 270
Abstract
Background/Objectives: An individual with a hand disability, whether caused by an accident, disease, or congenital condition, may have significant problems with their daily activities, self-perception, and ability to work. Prosthetic hands can be used to restore essential hand functions, and features such [...] Read more.
Background/Objectives: An individual with a hand disability, whether caused by an accident, disease, or congenital condition, may have significant problems with their daily activities, self-perception, and ability to work. Prosthetic hands can be used to restore essential hand functions, and features such as adaptive grasps can enhance their usability. Due to noise in the sEMG signal and hardware limitations in the system, reliable myoelectric control remains a challenge for low-cost prosthetics. ESP32 microcontrollers are used in this study to develop an SVM-based sEMG classifier that addresses these issues and improves responsiveness and accuracy. A 3D-printed mechanical structure supports the prosthesis, reducing production costs and making it more accessible. Methods: The prosthetic hand is developed using an ESP32 as the microcontroller, a Myoware Muscle Sensor to detect muscle activity, and an ESP32-based control system that integrates sEMG acquisition, SVM classification, and finger actuation with FSR feedback. A surface electromyography (sEMG) method is paired with a Support Vector Machine (SVM) algorithm to help classify signals from the sensor to improve the user’s experience and finger adaptability. Results: The SVM classifier achieved 89.10% accuracy, an F1-score of 0.89, and an AUC of 0.92, with real-time testing demonstrating that the ESP32 could reliably distinguish flexion and extension signals and actuate the servo, accordingly, producing movements consistent with the kinematic simulations. Complementing this control performance, the prosthetic hand was constructed using a coupled 4 bar linkage mechanism fabricated in PLA+, selected for its superior factor of safety compared to the other tested materials, ensuring sufficient structural reliability during operation. Conclusions: The results demonstrate that SVM-based sEMG classification can be effectively implemented on low-power microcontrollers for intuitive, low-cost prosthetic control. Further work is needed to expand beyond two-class detection and increase robustness against muscle fatigue and sensor placement variability. Full article
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33 pages, 6011 KB  
Article
Anticipatory Pitch Control for Small Wind Turbines Using Short-Term Rotor-Speed Prediction with Machine Learning
by Ernesto Chavero-Navarrete, Juan Carlos Jáuregui-Correa, Mario Trejo-Perea, José Gabriel Ríos-Moreno and Roberto Valentín Carrillo-Serrano
Energies 2026, 19(1), 262; https://doi.org/10.3390/en19010262 - 4 Jan 2026
Viewed by 261
Abstract
Small wind turbines operating at low heights frequently experience rapidly fluctuating and highly turbulent wind conditions that challenge conventional reactive pitch-control strategies. Under these non-stationary regimes, sudden gusts produce overspeed events that increase mechanical stress, reduce energy capture, and compromise operational safety. Addressing [...] Read more.
Small wind turbines operating at low heights frequently experience rapidly fluctuating and highly turbulent wind conditions that challenge conventional reactive pitch-control strategies. Under these non-stationary regimes, sudden gusts produce overspeed events that increase mechanical stress, reduce energy capture, and compromise operational safety. Addressing this limitation requires a control scheme capable of anticipating aerodynamic disturbances rather than responding after they occur. This work proposes a hybrid anticipatory pitch-control approach that integrates a conventional PI regulator with a data-driven rotor-speed prediction model. The main novelty is that short-term rotor-speed forecasting is embedded into a standard PI loop to provide anticipatory action without requiring additional sensing infrastructure or changing the baseline control structure. Using six years of real wind and turbine-operation data, an optimized Random Forest model is trained to forecast rotor speed 20 s ahead based on a 60 s historical window, achieving a prediction accuracy of RMSE = 0.34 rpm and R2 = 0.73 on unseen test data. The predicted uses a sliding-window representation of recent wind–rotor dynamics to estimate the rotor speed at a fixed horizon (t + Δt), and the predicted signal is used as the feedback variable in the PI loop. The method is validated through a high-fidelity MATLAB/Simulink model of 14 kW small horizontal-axis wind turbine, evaluated under four wind scenarios, including two previously unseen conditions characterized by steep gust gradients and quasi-stationary high winds. The simulation results show a reduction in overspeed peaks by up to 35–45%, a decrease in the integral absolute error (IAE) of rotor speed by approximately 30%, and a reduction in pitch-actuator RMS activity of about 25% compared with the conventional PI controller. These findings demonstrate that short-term AI-based rotor-speed prediction can significantly enhance safety, dynamic stability, and control performance in small wind turbines exposed to highly variable atmospheric conditions. Full article
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19 pages, 4790 KB  
Article
Hierarchical Fuzzy Adaptive Observer-Based Fault-Tolerant Consensus Tracking for High-Order Nonlinear Multi-Agent Systems Under Actuator and Sensor Faults
by Lei Zhao and Shiming Chen
Sensors 2026, 26(1), 252; https://doi.org/10.3390/s26010252 - 31 Dec 2025
Viewed by 395
Abstract
This paper investigates the consensus tracking problem for a class of high-order nonlinear multi-agent systems subject to actuator faults, sensor faults, unknown disturbances, and model uncertainties. To effectively address this problem, a hierarchical fault-tolerant control framework with fuzzy adaptive mechanisms is proposed. First, [...] Read more.
This paper investigates the consensus tracking problem for a class of high-order nonlinear multi-agent systems subject to actuator faults, sensor faults, unknown disturbances, and model uncertainties. To effectively address this problem, a hierarchical fault-tolerant control framework with fuzzy adaptive mechanisms is proposed. First, a distributed output predictor based on a finite-time differentiator is constructed for each follower to estimate the leader’s output trajectory and to prevent fault propagation across the network. Second, a novel state and actuator-fault observer is designed to reconstruct unmeasured states and detect actuator faults in real time. Third, a sensor-fault compensation strategy is integrated into a backstepping procedure, resulting in a fuzzy adaptive consensus-tracking controller. This controller guarantees the uniform boundedness of all closed-loop signals and ensures that the tracking error converges to a small neighborhood of the origin. Finally, numerical simulations validate the effectiveness and robustness of the proposed method in the presence of multiple simultaneous faults and disturbances. Full article
(This article belongs to the Special Issue Sensor-Based Fault Diagnosis and Prognosis)
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26 pages, 4337 KB  
Article
Hybrid Sliding Mode Control with Integral Resonant Control for Chattering Reduction in a 3-DOF Lower-Limb Exoskeleton Rehabilitation
by Muktar Fatihu Hamza, Auwalu Muhammad Abdullahi, Abdulrahman Alqahtani and Nizar Rokbani
Appl. Sci. 2026, 16(1), 410; https://doi.org/10.3390/app16010410 - 30 Dec 2025
Viewed by 192
Abstract
Lower-limb exoskeletons have become an effective tool for gait rehabilitation by enabling precise and repetitive joint movements for individuals with motor impairments. Nevertheless, the nonlinear and uncertain nature of human–robot interaction dynamics requires effective control strategies that are both robust and smooth. Conventional [...] Read more.
Lower-limb exoskeletons have become an effective tool for gait rehabilitation by enabling precise and repetitive joint movements for individuals with motor impairments. Nevertheless, the nonlinear and uncertain nature of human–robot interaction dynamics requires effective control strategies that are both robust and smooth. Conventional sliding mode control (SMC) provides robustness against disturbances but, in effect, is prone to chattering, which can adversely cause mechanical vibrations and reduce user comfort. This paper proposes a novel hybrid sliding mode control integrated with integral resonant control (SMC + IRC), strategy addressing a gap in 3-DOF exoskeleton control where structural resonance and chattering mitigation are simultaneously required while maintaining robustness and trajectory accuracy. The IRC component in this work uses a resonant damping mechanism to filter high-frequency switching elements in the SMC signal, resulting in smoother actuator torques without compromising system stability, robustness or responsiveness. The proposed control framework here is implemented on a lower-limb exoskeleton with hip, knee, and ankle joints and compared to classical SMC and Super-Twisting SMC (STSMC) methods. Upon simulation, results showed that the SMC + IRC approach significantly reduces chattering as well as produces smoother torque profiles while maintaining high tracking precision. Quantitative analyses using RMSE and chattering index metrics prove the superior performance of the proposed controller over the previous ones, establishing it as a practical and effective solution for safe and comfortable rehabilitation motion in real-time exoskeleton systems. Full article
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15 pages, 2401 KB  
Review
When Circuits Grow Food: The Ever-Present Analog Electronics Driving Modern Agriculture
by Euzeli C. dos Santos, Josinaldo L. Araujo and Isaac S. de Freitas
Analog 2026, 1(1), 2; https://doi.org/10.3390/analog1010002 - 30 Dec 2025
Viewed by 364
Abstract
Analog electronics, i.e., circuits that process continuously varying signals, have quietly powered the backbone of agricultural automation long before the advent of modern digital technologies. Yet, the accelerating focus on digitalization, IoT, and AI in precision agriculture has largely overshadowed the enduring, indispensable [...] Read more.
Analog electronics, i.e., circuits that process continuously varying signals, have quietly powered the backbone of agricultural automation long before the advent of modern digital technologies. Yet, the accelerating focus on digitalization, IoT, and AI in precision agriculture has largely overshadowed the enduring, indispensable role of analog components in sensing, signal conditioning, power conversion, and actuation. This paper provides a comprehensive state-of-the-art review of analog electronics applied to agricultural systems. It revisits historical milestones, from early electroculture and soil-moisture instrumentation to modern analog front-ends for biosensing and analog electronics for alternatives source of energy and weed control. Emphasis is placed on how analog electronics enable real-time, low-latency, and energy-efficient interfacing with the physical world, a necessity in farming contexts where ruggedness, simplicity, and autonomy prevail. By mapping the trajectory from electroculture experiments of the 18th-century to 21st-century transimpedance amplifiers, analog sensor nodes, and low-noise instrumentation amplifiers in agri-robots, this work argues that the true technological revolution in agriculture is not purely digital but lies in the symbiosis of analog physics and biological processes. Full article
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28 pages, 2435 KB  
Article
Neural Network-Based Adaptive Finite-Time Control for Pure-Feedback Stochastic Nonlinear Systems with Full State Constraints, Actuator Faults, and Backlash-like Hysteresis
by Mohamed Kharrat and Paolo Mercorelli
Mathematics 2026, 14(1), 30; https://doi.org/10.3390/math14010030 - 22 Dec 2025
Viewed by 260
Abstract
This paper addresses the tracking control problem for pure-feedback stochastic nonlinear systems subject to full state constraints, actuator faults, and backlash-like hysteresis. An adaptive finite-time control strategy is proposed, using radial basis function neural networks to approximate unknown system dynamics. By integrating barrier [...] Read more.
This paper addresses the tracking control problem for pure-feedback stochastic nonlinear systems subject to full state constraints, actuator faults, and backlash-like hysteresis. An adaptive finite-time control strategy is proposed, using radial basis function neural networks to approximate unknown system dynamics. By integrating barrier Lyapunov functions with a backstepping design, the method guarantees semi-global practical finite-time stability of all closed-loop signals. The strategy ensures that all states remain within prescribed limits while achieving accurate tracking of the reference signal in finite time. The effectiveness and superiority of the proposed approach are demonstrated through simulations, including a numerical example and a rigid robot manipulator system, with comparisons to existing methods highlighting its advantages. Full article
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15 pages, 2920 KB  
Article
Should We Forget the Jerk in Trajectory Generation?
by Robbert van der Kruk
Vibration 2026, 9(1), 1; https://doi.org/10.3390/vibration9010001 - 20 Dec 2025
Viewed by 717
Abstract
This article explores whether jerk, the derivative of acceleration, should be limited in trajectory planning for position-controlled mechanical systems or in the controller. The excess jerk excites structural resonances and increases actuator wear, motivating the use of a limited jerk. However, we question [...] Read more.
This article explores whether jerk, the derivative of acceleration, should be limited in trajectory planning for position-controlled mechanical systems or in the controller. The excess jerk excites structural resonances and increases actuator wear, motivating the use of a limited jerk. However, we question the necessity of incorporating the jerk directly in trajectory planning by comparing third-order jerk-limited trajectories with second-order trajectories with reduced controller bandwidth that regulate torque gradients. We demonstrate by a typical practical application that reducing controller bandwidth can achieve comparable or superior jerk reduction without extending overall motion time for point-to-point trajectories. As a result, second-order parabolic trajectory profiles simplify on-line implementation. This investigation relies on a detailed sensitivity analysis of a one-dimensional model, incorporating crucial elements such as signal and sensor quantisation, sampling, and modes of structural resonances. The study shows that smooth trajectories reduce resonant vibrations and wear, but the jerk limitation may be addressed more effectively within the controller rather than within the trajectory generator. We conclude that although the limitation of the jerk in the trajectories is valuable, feedback controllers can reduce the jerk more effectively by bandwidth reduction, allowing simpler point-to-point trajectory designs without compromising performance. Full article
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18 pages, 2222 KB  
Article
Model-Free Multi-Parameter Optimization Control for Electro-Hydraulic Servo Actuators with Time Delay Compensation
by Haiwu Zheng, Hao Xiong, Dingxuan Zhao, Yinying Ren, Shuoshuo Cao, Ziqi Huang, Zeguang Hu, Zhuangding Zhou, Liqiang Zhao and Liangpeng Li
Actuators 2025, 14(12), 617; https://doi.org/10.3390/act14120617 - 17 Dec 2025
Viewed by 351
Abstract
System time delays and nonlinear unmodeled dynamics severely constrain the control performance of the Active Suspension Electro-Hydraulic Servo Actuator (ASEHSA). To tackle these challenges, this paper presents a Dynamic Error Differentiation-based Model-Free Adaptive Control (DE-MFAC) strategy integrated with an Improved Particle Swarm Optimization [...] Read more.
System time delays and nonlinear unmodeled dynamics severely constrain the control performance of the Active Suspension Electro-Hydraulic Servo Actuator (ASEHSA). To tackle these challenges, this paper presents a Dynamic Error Differentiation-based Model-Free Adaptive Control (DE-MFAC) strategy integrated with an Improved Particle Swarm Optimization (IPSO) algorithm. Established under the Model-Free Adaptive Control (MFAC) framework, the DE-MFAC integrates a dynamic error differentiation mechanism and an implicit expression of time delays, thus removing the dependence on a precise system model. The traditional PSO algorithm is improved by incorporating an inertia weight adjustment strategy and a boundary reflection wall strategy, which effectively mitigates the issues of local optima and boundary stagnation. In AMESim 2021, a 1/4 vehicle active suspension electro-hydraulic actuation system model is constructed. To ensure an impartial evaluation of controller performance, the IPSO algorithm is employed to optimize the parameters of the PID, MFAC, and DE-MFAC controllers, respectively. Co-simulations with Simulink 2023b are conducted under two time delay scenarios using a composite square-sine wave signal as the reference. The results indicate that all three IPSO-optimized controllers realize effective position tracking. Among them, the DE-MFAC controller exhibits the optimal performance, demonstrating remarkable advantages in reducing tracking errors and balancing settling time with overshoot. These findings verify the effectiveness of the proposed control strategy, time delay compensation mechanism, and optimization algorithm. Future research will involve validation on a physical ASEHSA platform, further exploration of the method’s applicability and robustness under diverse operating conditions, and extension to other industrial systems with similar nonlinear time delay features. Full article
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22 pages, 4698 KB  
Article
Energy-Aware Validation of the PIDA Control in the Hardware-in-the-Loop Environment
by Marcin Jabłoński and Paweł D. Domański
Energies 2025, 18(24), 6582; https://doi.org/10.3390/en18246582 - 17 Dec 2025
Viewed by 239
Abstract
The goal of this work is to compare the effectiveness of the classical PID (Proportional Integral Derivative) controller and its extended PIDA (Proportional Integral Derivative Acceleration) version in the energy-aware context. A control system is applied to the high-order integrating system of three [...] Read more.
The goal of this work is to compare the effectiveness of the classical PID (Proportional Integral Derivative) controller and its extended PIDA (Proportional Integral Derivative Acceleration) version in the energy-aware context. A control system is applied to the high-order integrating system of three cascaded interconnected tanks. A complete process model of a real plant is developed in the MATLAB/Simulink environment, and system identification is carried out using PRBS signals. Hardware-in-the-Loop validation experiments use a real industrial PLC controller. The analysis addresses process variable filtering, the Smith predictor, and compensation for valve nonlinearities. The research focuses not only on control performance but also on the usage of actuators, aiming at energy-aware control. The paper proves that a properly tuned PIDA controller, particularly with a correctly configured acceleration term with appropriate filtering, provides a significant improvement in control quality and disturbance rejection. Such a system allows for the introduction and highlighting of the energy-aware context in industrial control engineering. Energy-aware control allows one not only to use less energy in control but also to lower the actuator’s operating hours, reducing its maintenance costs. Full article
(This article belongs to the Special Issue Digital Modeling, Operation and Control of Sustainable Energy Systems)
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25 pages, 2296 KB  
Article
A Novel Softsign Fractional-Order Controller Optimized by an Intelligent Nature-Inspired Algorithm for Magnetic Levitation Control
by Davut Izci, Serdar Ekinci, Mohd Zaidi Mohd Tumari and Mohd Ashraf Ahmad
Fractal Fract. 2025, 9(12), 801; https://doi.org/10.3390/fractalfract9120801 - 7 Dec 2025
Viewed by 599
Abstract
This study presents a novel softsign-function-based fractional-order proportional–integral–derivative (softsign-FOPID) controller optimized using the fungal growth optimizer (FGO) for the stabilization and precise position control of an unstable magnetic ball suspension system. The proposed controller introduces a smooth nonlinear softsign function into the conventional [...] Read more.
This study presents a novel softsign-function-based fractional-order proportional–integral–derivative (softsign-FOPID) controller optimized using the fungal growth optimizer (FGO) for the stabilization and precise position control of an unstable magnetic ball suspension system. The proposed controller introduces a smooth nonlinear softsign function into the conventional FOPID structure to limit abrupt control actions and improve transient smoothness while preserving the flexibility of fractional dynamics. The FGO, a recently developed bio-inspired metaheuristic, is employed to tune the seven controller parameters by minimizing a composite objective function that simultaneously penalizes overshoot and tracking error. This optimization ensures balanced transient and steady-state performance with enhanced convergence reliability. The performance of the proposed approach was extensively benchmarked against four modern metaheuristic algorithms (greater cane rat algorithm, catch fish optimization algorithm, RIME algorithm and artificial hummingbird algorithm) under identical conditions. Statistical analyses, including boxplot comparisons and the nonparametric Wilcoxon rank-sum test, demonstrated that the FGO consistently achieved the lowest objective function value with superior convergence stability and significantly better (p < 0.05) performance across multiple independent runs. In time-domain evaluations, the FGO-tuned softsign-FOPID exhibited the fastest rise time (0.0089 s), shortest settling time (0.0163 s), lowest overshoot (4.13%), and negligible steady-state error (0.0015%), surpassing the best-reported controllers in the literature, including the sine cosine algorithm-tuned PID, logarithmic spiral opposition-based learning augmented hunger games search algorithm-tuned FOPID, and manta ray foraging optimization-tuned real PIDD2. Robustness assessments under fluctuating reference trajectories, actuator saturation, sensor noise, external disturbances, and parametric uncertainties (±10% variation in resistance and inductance) further confirmed the controller’s adaptability and stability under practical non-idealities. The smooth nonlinearity of the softsign function effectively prevented control signal saturation, while the fractional-order dynamics enhanced disturbance rejection and memory-based adaptability. Overall, the proposed FGO-optimized softsign-FOPID controller establishes a new benchmark in nonlinear magnetic levitation control by integrating smooth nonlinear mapping, fractional calculus, and adaptive metaheuristic optimization. Full article
(This article belongs to the Section Engineering)
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