Search Results (14)

This paper presents a low-cost, modular ankle–foot prosthesis that integrates an S-shaped compliant foot with a parallel spring–short-stroke actuator branch to balance energy return, impact attenuation, and rapid personalization. The design follows an FDM-oriented CAD/CAE workflow using PETG and interchangeable modules (foot, ankle unit, pylon adapter). Finite-element analyses of heel-strike, mid-stance, and toe-off load cases, supported by bench checks, show strain localization in intended flexural regions, a minimum safety factor of 15 for the housing, and peak-stress reduction after geometric refinements (increased transition radii and local ribs). The modular layout simplifies servicing and allows quick tuning of stiffness and damping without redesigning the load-bearing structure. The results indicate an engineeringly realistic path toward accessible prosthetics and provide a basis for subsequent upgrades toward semi-active control and sensor-assisted damping. Full article

Background: Sitting and standing with conventional hip–knee–ankle–foot (HKAF) prostheses are demanding tasks for hip disarticulation (HD) amputees due to the passive nature of current prosthetic hip joints that cannot assist with moment generation. This study developed a sitting and standing control strategy for a motorized hip joint and evaluated whether providing active assistance reduces the intact side demand of these activities. Methods: A dedicated control strategy was developed and implemented for a motorized hip prosthesis (Power Hip) compatible with existing prosthetic knees, feet, and sockets. One HD participant was trained to perform sitting and standing tasks using the Power Hip. Its performance was compared with the participant’s prescribed passive HKAF prosthesis through measurements of ground reaction forces (GRFs), joint moments, and activity durations. GRFs were collected using force plates, kinematics were captured via Theia3D markerless motion capture, and joint moments were computed in Visual3D. Results: The Power Hip enabled more symmetric limb loading and faster stand-to-sit transitions (1.22 ± 0.08 s vs. 2.62 ± 0.41 s), while slightly prolonging sit-to-stand (1.69 ± 0.49 s vs. 1.22 ± 0.40 s) compared to the passive HKAF. The participant exhibited reduced intact-side loading impulses during stand-to-sit (4.97 ± 0.78 N∙s/kg vs. 15.06 ± 2.90 N∙s/kg) and decreased reliance on upper-limb support. Hip moment asymmetries between the intact and prosthetic sides were also reduced during both sit-to-stand (−0.18 ± 0.09 N/kg vs. −0.69 ± 0.67 N/kg) and stand-to-sit transitions (0.77 ± 0.20 N/kg vs. 2.03 ± 0.58 N/kg). Conclusions: The prototype and control strategy demonstrated promising improvements in sitting and standing performance compared to conventional passive prostheses, reducing the physical demand on the intact limb and upper body. Full article

Background: This scoping review systematically maps and synthesises contemporary literature on the biomechanics of active below-knee prosthetic devices, focusing on gait kinematics, kinetics, energy expenditure, and muscle activation. It further evaluates design advancements, including powered ankle–foot prostheses and variable impedance systems, that seek to emulate physiological ankle function and enhance mobility outcomes for transtibial amputees. Methods: This review followed the PRISMA-ScR guidelines. A comprehensive literature search was conducted on ScienceDirect, PubMed and IEEE Xplore for studies published between 2013 and 2023. Search terms were structured according to the Population, Intervention, Comparator, and Outcome (PICO) framework. From 971 identified articles, 27 peer-reviewed studies were found to meet the inclusion criteria between January 2013 and December 2023. Data were extracted on biomechanical parameters, prosthetic design characteristics, and participant demographics to identify prevailing trends and research gaps. This scoping review was registered with Research Registry under the following registration number: reviewregistry 2055. Results: The reviewed studies demonstrate that active below-knee prosthetic systems substantially improve gait symmetry and ankle joint range of motion compared with passive devices. However, compensatory trunk and pelvic movements persist, indicating that full restoration of natural gait mechanics remains incomplete. Metabolic efficiency varied considerably across studies, influenced by device design, control strategies, and user adaptation. Notably, the literature exhibits a pronounced gender imbalance, with only 10.7% female participants, and a reliance on controlled laboratory conditions, limiting ecological validity. Conclusions: Active prosthetic technologies represent a significant advancement in lower-limb rehabilitation. Nevertheless, complete biomechanical normalisation has yet to be achieved. Future research should focus on long-term, real-world evaluations using larger, more diverse cohorts and adaptive technologies such as variable impedance actuators and multi-level control systems to reduce asymmetrical loading and optimise gait efficiency. Full article

This paper provides a comprehensive review of the structural features and biomechanical functions of modern passive and semi-active knee prostheses, followed by comparative analysis. Based on findings from scientific literature and engineering practice, a new conceptual knee prosthesis was developed using a modular design approach. The proposed structure was modeled in SolidWorks, and its kinematic behavior and structural integrity were quantitatively evaluated through finite element analysis (FEA). The knee module was specifically designed to integrate with previously developed ankle and foot prosthetic components via an adapter interface. This modular approach allows the prosthesis to be configured according to the individual clinical needs of the patient. Simulation results confirmed that the proposed design meets the requirements for motion accuracy and structural reliability. In future work, the physical prototype will be manufactured using 3D printing with PLA plastic as an initial test material, followed by fabrication with high-strength engineering plastics or metal alloys. This study represents a critical early step toward the development of a fully functional, adaptive lower-limb prosthetic system. Full article

Background/Objectives: The projected rise in limb amputations highlights the need for advancements in prosthetic technology. Current transtibial prosthetic designs primarily focus on sagittal plane kinematics but often neglect both the ankle kinematics and kinetics in the coronal plane, and the metatarsophalangeal joint, which play critical roles in gait stability and efficiency. This study aims to evaluate the combined effects of compliance in the coronal plane and a flexible toe joint on prosthetic gait using non-amputated participants as a model. Methods: We conducted gait trials on ten non-amputated individuals in the presence and absence of compliance in the coronal plane and toe compliance, using a previously developed three-degree-of-freedom (DOF) prosthetic foot with a prosthetic simulator. We recorded and analyzed sagittal and coronal kinematic data, ground reaction forces, and electromyographic signals from muscles involved in the control of gait. Results: The addition of compliance in the coronal plane and toe compliance had significant kinematic and muscular effects. Notably, this compliance combination reduced peak pelvis obliquity by 27%, preserved the swing stance/ratio, and decreased gluteus medius’ activation by 34% on the non-prosthetic side, compared to the laterally rigid version of the prosthesis without toe compliance. Conclusions: The results underscore the importance of integrating compliance in the coronal plane and toe compliance in prosthetic feet designs as they show potential in improving gait metrics related to mediolateral movements and balance, while also decreasing muscle activation. Still, these findings remain to be validated in people with transtibial amputations. Full article

Background/Objectives: Semi-active prosthetic feet present a promising solution that enhances adaptability while maintaining modest size, weight, and cost. We propose a semi-active Two-Keel Variable-Stiffness Foot (VSF-2K), the first prosthetic foot where both the hindfoot and forefoot stiffness can be independently and actively modulated. We present a model-based analysis of the effects of different VSF-2K settings on prosthesis characteristics and gait metrics. Methods: The study introduces a simulation model for the VSF-2K: (1) one sub-model to optimize the design of the keels of VSF-2K to maximize compliance, (2) another sub-model to simulate the stance phase of walking with different stiffness setting pairs and ankle alignment angles (dorsiflexion/plantarflexion), and (3) a third sub-model to simulate the keel stiffness of the hindfoot and forefoot keels comparably to typical mechanical testing. We quantitatively analyze how the VSF-2K’s hindfoot and forefoot stiffness settings and ankle alignments affect gait metrics: Roll-over Shape ($ROS$), Effective Foot Length Ratio ($EFLR$), and Dynamic Mean Ankle Moment Arm ($DMAMA$). We also introduce an Equally Spaced Resampling Algorithm (ESRA) to address the unequal-weight issue in the least-squares circle fit of the Roll-over Shape. Results: We show that the optimal-designed VSF-2K successfully achieves controlled stiffness that approximates the stiffness range observed in prior studies of commercial prostheses. Our findings suggest that stiffness modulation significantly affects gait metrics, and it can mimic or counteract ankle angle adjustments, enabling adaptation to sloped terrain. We show that $DMAMA$ is the most promising metric for use as a control parameter in semi-active or variable-stiffness prosthetic feet. We identify the limitations in $ROS$ and $EFLR$, including their nonmonotonic relationship with hindfoot/forefoot stiffness, insensitivity to hindfoot stiffness, and inconsistent trends across ankle alignments. We also validate that the angular stiffness of a two-independent-keel prosthetic foot can be predicted using either keel stiffness from our model or from a standardized test. Conclusions: These findings show that semi-active variation of hindfoot and forefoot stiffness based on single-stride metrics such as $DMAMA$ is a promising control approach to enabling prostheses to adapt to a variety of terrain and alignment challenges. Full article

Microprocessor-controlled prosthetic knees (MPKs) improve the safety and functional capabilities of transfemoral amputees, but there is a lack of information on plantar pressure distribution and effects among individuals who have undergone transfemoral amputation of the sound limb. (1) Background: The aim of this study was to determine possible compensatory mechanisms in gait by evaluating intact extremity foot plantar pressure distribution in young MPK prosthesis users. Twenty-one patients with unilateral transfemoral amputation (TFA) and twenty-four healthy individuals were selected for the study. (2) Methods: The WalkinSense system was used to assess different foot plantar pressure distribution parameters as the participants walked at their chosen walking speed. Plantar pressure peaks and activation percentages in the eight foot regions were measured during the gait cycle. (3) Results: The pressure peaks and activation percentages in the sound limb with TFA patients and healthy subjects were measured, and statistically significant differences between the two groups were identified. The 1-, 2-, 3-, 4-, and 6-point sensor activation percentages significantly increased, whereas the 7- and 8-point sensor activation percentages decreased in the sound limb TFA participants compared with the healthy subjects. Peak plantar pressure sensor points 1, 3, 4, and 6 increased in the TFA sound limb foot in relation to healthy individuals, while they decreased in point 8. (4) Conclusion: In this study, with the use of a microprocessor knee joint TF prosthesis, in the evaluation of the underfoot pressure of intact legs, the maximum pressure point shifted to the forefoot, and it was observed that the forefoot and midfoot were more active during walking compared with the control group. This may indicate that gait compensation and plantar flexion in the sound limb are used more forcefully in the gait cycle. Full article

Leg prostheses specially adapted for cycling in patients with transtibial amputation can be advantageous for recreational practice; however, their required features are not fully understood. Therefore, we aimed to evaluate the efficiency of unilateral cycling with a transtibial prosthesis and the characteristics of different attachment positions (middle and tip of the foot) between the prosthetic foot and the pedal. The cycling practice was performed on an ergometer at 40 W and 60 W resistance levels while participants (n = 8) wore custom-made orthoses to simulate prosthesis conditions. Using surface electromyogram, motion tracking, and power meter pedals, biomechanical data were evaluated and compared with data obtained through regular cycling. The results showed that power delivery became more asymmetrical at lower workloads for both orthosis conditions, while hip flexion and muscle activity of the knee extensor muscles in the sound leg increased. While both pedal attachment positions showed altered hip and knee joint angles for the leg wearing the orthosis, the middle of the foot attachment presented more symmetric power delivery. In conclusion, the middle of the foot attachment position presented better symmetry between the intact and amputated limbs during cycling performed for rehabilitation or recreation. Full article

Outcomes of users provided with a commercial ESR Vari-Flex foot (Össur, Reykjavik, Iceland) and a locally designed sPace foot were investigated. Step activity with users’ own prosthetic foot compared to the sPace foot was explored. Methods: Eleven individuals with unilateral trans-tibial amputation participated and were provided with an sPace and Vari-Flex foot. Ten- and twenty-meter walk tests (10/20MWT) at comfortable and fast walking speeds (CWS/FWS), the two-minute walk test (2-MWT) and Comprehensive High-Level Activity Mobility Predictor (CHAMP) were administered. A subgroup was provided a pedometer to record their steps over a 7-day period in their own foot and later the sPace. Results: The sPace foot performed well in a battery of high-level mobility outcome measures. On CHAMP, participants scored 16.94 ± 5.41 and 16.72 ± 6.09 with the sPace and Vari-Flex feet, respectively. Subgroup testing of step activity showed 4490 ± 3444 steps in users’ own feet and 3115 ± 1967 in the sPace foot, p = 0.176. Conclusions: Participants using the sPace foot were capable of performing walking, high-level mobility and activity outcome measures. Full article

Unilateral lower limb amputations usually present with asymmetric interlimb gait patterns, in the long term leading to secondary physical conditions and carrying the risk of low physical activity and impairment of general health. To assess prosthetic fittings and rehabilitation measures, reference values for asymmetries as well as the most significant gait parameters are required. Kinetic gait data of 865 patients with unilateral lower limb amputations (hip and knee disarticulations, transfemoral, transtibial and foot amputations) and 216 able-bodied participants were quantitatively assessed by instrumented gait analyses. Characteristic spatiotemporal (stance time, walking speed, step length and width) and ground reaction force parameters (weight-acceptance and push-off peak) were contrasted to normal gait. All spatiotemporal and ground reaction force parameters differed significantly from normal gait with the largest differences in transfemoral amputations. These also differed between amputation levels and showed age-dependencies. The stance time and push-off peak difference were identified as the most discriminative parameters with the highest diagnostic specificity and sensitivity. The present results mark the first step to establishing universal reference values for gait parameters by means of which the quality and suitability of a prosthetic fitting and the rehabilitation progress can be assessed, and are generalizable for all adults with unilateral lower limb amputations in terms of level walking. Full article

Specifications of actuators when interacting with biological systems such as the human body are entirely different from those used in industrial machines or robots. One important instance of such applications is assistive devices and prostheses. Among various approaches in designing prostheses, recently, semi-active systems attracted the interest of researchers. Even more, some commercial systems benefit from designs such as implementing an adjustable damper in the ankle prosthesis to increase range of motion. The main reason for adding damper is to assist amputees’ walking locomotion on slopes (especially downward). In this paper, we introduce a hydraulic damper design for use in the transtibial prosthetic foot. In the fabricated hydraulic prosthetic foot, two one-way flow control valves are exploited to tune the damping ratio in the plantar flexion and dorsiflexion, independently. Using the carbon prosthetic foot in series to a damper and spring could improve mimicking intact foot movement. First, we present the details of the damper and the prosthesis mechanical design. Then, we introduce experiment-based modeling for the damper’s conceptual design in the proposed prosthesis using SIM-Hydraulic and MATLAB. This device is fabricated and tested in a pilot experiment. The compact design with reduced weight and size of the prosthetic foot are additional advantages of the proposed prosthetic foot. Full article

Different tasks and conditions in gait call for different stiffness of prosthetic foot devices. The following work presents a case study on design modifications of a prosthetic foot, aimed at variable stiffness of the device. The objective is a proof-of-concept, achieved by simulating the modifications using finite element modeling. Design changes include the addition of a controlled damping element, connected both in parallel and series to a system of springs. The aim is to change the stiffness of the device under dynamic loading, by applying a high damping constant, approaching force coupling for the given boundary conditions. The dynamic modelling simulates mechanical test methods used to measure load response in full roll-over of prosthetic feet. Activation of the element during loading of the foot justifies the damped effect. As damping is in contrast to the main design objectives of energy return in prosthetic feet, it is considered important to quantify the dissipated energy in such an element. Our design case shows that the introduction of a damping element, with a high damping constant, can increase the overall rotational stiffness of the device by 50%. Given a large enough damping coefficient, the energy dissipation in the active element is about 20% of maximum strain energy. Full article

The calcaneal fat pad is a major load bearing component of the human foot due to daily gait activities such as standing, walking, and running. Heel and arch pain pathologies such as plantar fasciitis, which over one third of the world population suffers from, is a consequent effect of calcaneal fat pad damage. Also, fat pad stiffening and ulceration has been observed due to diabetes mellitus. To date, the biomechanics of fat pad damage is poorly understood due to the unavailability of live human models (because of ethical and biosafety issues) or biofidelic surrogates for testing. This also precludes the study of the effectiveness of preventive custom orthotics for foot pain pathologies caused due to fat pad damage. The current work addresses this key gap in the literature with the development of novel biofidelic surrogates， which simulate the in vivo and in vitro compressive mechanical properties of a healthy calcaneal fat pad. Also, surrogates were developed to simulate the in vivo mechanical behavior of the fat pad due to plantar fasciitis and diabetes. A four-part elastomeric material system was used to fabricate the surrogates, and their mechanical properties were characterized using dynamic and cyclic load testing. Different strain (or displacement) rates were tested to understand surrogate behavior due to high impact loads. These surrogates can be integrated with a prosthetic foot model and mechanically tested to characterize the shock absorption in different simulated gait activities, and due to varying fat pad material property in foot pain pathologies (i.e., plantar fasciitis, diabetes, and injury). Additionally, such a foot surrogate model, fitted with a custom orthotic and footwear, can be used for the experimental testing of shock absorption characteristics of preventive orthoses. Full article

A monoarticular series elastic actuator (SEA) reduces energetic and peak power requirements compared to a direct drive (DD) in active prosthetic ankle-foot design. Simulation studies have shown that similar advantages are possible for the knee joint. The aims of this paper were to investigate the advantages of a monoarticular SEA-driven hip joint and to quantify the energetic benefit of an SEA-driven leg (with monoarticular hip, knee and ankle SEAs), assuming that damping (negative power) is passively achieved. The hip SEA provided minor energetic advantages in walking (up to 29%) compared to the knee and the ankle SEA. Reductions in required peak power were observed only for speeds close to preferred walking speed (18% to 27%). No energetic advantages were found in running, where a DD achieved the best performance when optimizing for energy. Using an SEA at each leg joint in the sagittal plane reduced the positive work by 14% to 39% for walking and by 37% to 75% for running. When using an SEA instead of a DD, the contribution of the three leg joints to doing positive work changed: the knee contributed less and the hip more positive work. For monoarticular SEAs, the ankle joint motor did most of the positive work. Full article