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Keywords = Ti6Al4V-HA composite

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23 pages, 4598 KiB  
Article
Piezodynamic Behavior of HA-BT Osteoconductive Coatings Under LIPUS Stimulation in Lab-on-a-Chip Model: A Promising Strategy for Bone Regeneration
by Karime Carrera Gutiérrez, Oscar Omar Morales Morales, Irene Leal-Berumen, Edmundo Berumen Nafarrate, Carlos A. Poblano-Salas, Andrés Castro Beltrán, Roberto Gómez Batres and Víctor M. Orozco Carmona
Coatings 2025, 15(7), 765; https://doi.org/10.3390/coatings15070765 - 27 Jun 2025
Viewed by 489
Abstract
Bone regeneration demands biomaterials capable of supporting tissue integration and mimicking the native piezodynamic properties of bone. In this study, hydroxyapatite–barium titanate (HA-BT) composite coatings with varying BT content (10, 30, and 50 wt%) were developed to enhance the piezoelectric response and corrosion [...] Read more.
Bone regeneration demands biomaterials capable of supporting tissue integration and mimicking the native piezodynamic properties of bone. In this study, hydroxyapatite–barium titanate (HA-BT) composite coatings with varying BT content (10, 30, and 50 wt%) were developed to enhance the piezoelectric response and corrosion resistance of Ti6Al4V implants. The coatings were synthesized via high-energy ball milling and atmospheric plasma spraying (APS). XRD analysis with Rietveld refinement confirmed the presence of HA along with secondary phases (TTCP, β-TCP, CaO). Electrochemical tests revealed lower corrosion current densities for the coatings containing ≤30% BT, indicating improved stability in physiological environments. Cytotoxicity assays (MTT) demonstrated biocompatibility across all formulations. Piezoresponse force microscopy (DART-SS-PFM) confirmed enhanced d33-eff values for the 50% BT coating (>15 pm/V); however, biological assays under low-intensity pulsed ultrasound (LIPUS) stimulation showed increased osteocalcin expression for ≤30% BT, while 50% BT induced cellular stress. Overall, HA-BT coatings with up to 30% BT exhibited optimal electrochemical stability, favorable piezoelectric performance, and enhanced biological response, underscoring their potential for orthopedic implant applications and regenerative tissue engineering. Full article
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25 pages, 4204 KiB  
Article
Electrochemical Evaluation of New Ti-Based High-Entropy Alloys in Artificial Saliva with Fluoride: Implications for Dental Implant Applications
by Hanine Slama, Qanita Tayyaba, Mariya Kadiri and Hendra Hermawan
Materials 2025, 18(13), 2973; https://doi.org/10.3390/ma18132973 - 23 Jun 2025
Viewed by 448
Abstract
Based on their high mechanical strength, Ti-based high-entropy alloys (HEAs) are of great potential as materials for high-performance reduced-diameter dental implants. Despite previous studies demonstrating their corrosion resistance in various simulated body fluids, their resistance in simulated buccal conditions has yet to be [...] Read more.
Based on their high mechanical strength, Ti-based high-entropy alloys (HEAs) are of great potential as materials for high-performance reduced-diameter dental implants. Despite previous studies demonstrating their corrosion resistance in various simulated body fluids, their resistance in simulated buccal conditions has yet to be confirmed. In this work, the corrosion behavior of two Ti-based HEAs, TiZrHfNb, and TiZrHfNbTa was evaluated in comparison to CP-Ti and Ti-6Al-4V in artificial saliva (AS) solution and in AS with fluoride ion content (ASF). A set of electrochemical tests (electrochemical impedance spectroscopy, cyclic polarization, and Mott–Schottky) was employed and complemented with surface characterization analyses (scanning electron microscopy and atomic force microscopy) to determine dissolution and passivation mechanisms of the alloys. In general, the HEAs exhibited a far superior corrosion resistance compared to CP-Ti and Ti-6Al-4V alloys in both solutions. In the AS solution, the TiZrHfNb exhibited the highest polarization resistance and pitting potential, indicating a high corrosion resistance due to the formation of a robust passive layer. Whilst in the ASF solution, the TiZrHfNbTa showed a greater corrosion resistance due to the synergistic effect of Nb and Ta oxides that enhanced passive film stability. This finding emphasizes the role of Ta in elevating the corrosion resistance of Ti-based HEAs in the presence of fluoride ions and confirms the importance of chemical composition optimization in the development of next-generation dental alloys. Based on its electrochemical corrosion behavior, TiZrHfNbTa HEAs are promising new materials for high-performance reduced-diameter dental implants. Full article
(This article belongs to the Special Issue Novel Dental Materials Design and Application)
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15 pages, 4313 KiB  
Article
Fabrication of EP@PDMS@F-SiO2 Superhydrophobic Composite Coating on Titanium Alloy Substrate
by Chaoming Huang, Jinhe Qi, Jie Li, Xinchi Li, Jiawei Chen, Shuo Fu and Yanning Lu
Biomimetics 2025, 10(6), 404; https://doi.org/10.3390/biomimetics10060404 - 16 Jun 2025
Cited by 1 | Viewed by 499
Abstract
In this study, a preparation method of superhydrophobic composite coating based on a titanium alloy (Ti-6Al-4V) substrate is proposed. The micro-scale pit array structure was fabricated via laser etching technology. Utilizing the synergistic effects of epoxy resin (EP), polydimethylsiloxane (PDMS), and fluorinated nanosilica [...] Read more.
In this study, a preparation method of superhydrophobic composite coating based on a titanium alloy (Ti-6Al-4V) substrate is proposed. The micro-scale pit array structure was fabricated via laser etching technology. Utilizing the synergistic effects of epoxy resin (EP), polydimethylsiloxane (PDMS), and fluorinated nanosilica (F-SiO2), we successfully prepared an EP@PDMS@F-SiO2 composite coating. The effects of the contents of EP, PDMS, and F-SiO2 on the surface wettability, mechanical stability, and UV durability were studied by optimizing the coating ratio through orthogonal experiments. The results show that the micro–nano composite structure formed by laser etching can effectively fix the coating particles and provide excellent superhydrophobicity on the surface. The coating retains high hydrophobicity after paper abrasion (1000 cm under a 200 g load), demonstrating the mechanical stability of the armor-like structure, High-content F-SiO2 coatings exhibit greater UV durability. In addition, the coating surface has low droplet adhesion and self-cleaning capabilities for efficient contaminant removal. The research provides theoretical and technical support for the design and engineering application of a non-fluorinated, environmentally friendly superhydrophobic coating. Full article
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20 pages, 4491 KiB  
Article
Hydroxyapatite-Complexed Type I Collagen and Fibrinogen-Modified Porous Titanium Alloy Scaffold: Promoting Osteogenesis and Soft Tissue Integration
by Wenhao Tao, Gang Tian, Xu Han, Jianyong Gao, Yingchun Zhu and Xiaogang Xu
Micromachines 2025, 16(6), 692; https://doi.org/10.3390/mi16060692 - 9 Jun 2025
Viewed by 562
Abstract
Titanium and its alloy scaffolds are widely utilized in clinical settings; however, their biologically inert surfaces and inherent mechanical characteristics impede osteogenesis and soft tissue integration, thereby limiting their application. Selective laser melting (SLM) was employed to fabricate scaffolds with matched cortical bone [...] Read more.
Titanium and its alloy scaffolds are widely utilized in clinical settings; however, their biologically inert surfaces and inherent mechanical characteristics impede osteogenesis and soft tissue integration, thereby limiting their application. Selective laser melting (SLM) was employed to fabricate scaffolds with matched cortical bone mechanical properties, achieving a composite coating of hydroxyapatite complexed with trace elements of silicon, strontium, and fluoride (mHA), along with type I collagen (Col I) and fibrinogen (Fg), thus activating the scaffold surface. Initially, we utilized the excellent adhesive properties of dopamine to co-deposit mHA and polydopamine (PDA) onto porous Ti-6Al-4V scaffolds, which was followed by immobilization of type I collagen and fibrinogen onto PDA. This bioinorganic/bioprotein composite coating, formed via PDA bonding, exhibits excellent stability. Moreover, in vitro cell experiments demonstrate excellent biocompatibility of the porous Ti-6Al-4V scaffold with composite bioactive coatings on its surface. Preosteoblasts (MC3T3-E1) and human keratinocytes (HaCaT) exhibit enhanced adhesion and proliferation activity, and the osteogenic performance of the scaffold is significantly improved. The PDA-mHA-Col I-Fg composite-coated porous titanium alloy scaffold holds significant promise in enhancing the efficacy of percutaneous bone transplantation and requires further investigation. Full article
(This article belongs to the Section B2: Biofabrication and Tissue Engineering)
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13 pages, 3697 KiB  
Article
Interfacial Chemical and Electrical Performance Study and Thermal Annealing Refinement for AlTiO/4H-SiC MOS Capacitors
by Yu-Xuan Zeng, Wei Huang, Hong-Ping Ma and Qing-Chun Zhang
Nanomaterials 2025, 15(11), 814; https://doi.org/10.3390/nano15110814 - 28 May 2025
Viewed by 382
Abstract
The gate reliability issues in SiC-based devices with a gate dielectric formed through heat oxidation are important factors limiting their application in power devices. Aluminum oxide (Al2O3) and titanium dioxide (TiO2) were combined using the ALD process [...] Read more.
The gate reliability issues in SiC-based devices with a gate dielectric formed through heat oxidation are important factors limiting their application in power devices. Aluminum oxide (Al2O3) and titanium dioxide (TiO2) were combined using the ALD process to form a composite AlTiO gate dielectric on a 4H-SiC substrate. TDMAT and TMA were the precursors selected and deposited at 200 °C, and the samples were Ar or N2 annealed at temperatures ranging from 300 °C to 700 °C. An XPS analysis suggested that the AlTiO film had been deposited with a high overall quality and the involvement of Ti atoms had increased the interfacial bonding with the substrate. The as-deposited MOS structure had band shifts of ΔEC = 1.08 eV and ΔEV = 2.41 eV. After annealing, the AlTiO bandgap increased by 0.85 eV at most, and better band alignment was attained. Leakage current and breakdown voltage characteristic investigations were conducted after Al electrode deposition. The leakage current density and electrical breakdown field of an MOS capacitor structure with a SiC substrate were ~10−3 A/cm2 and 6.3 MV/cm, respectively. After the annealing process, both the measures of the JV performance of the MOS capacitor had improved to ~10−6 A/cm2 and 7.2 MV/cm. The interface charge Neff of the AlTiO layer was 4.019 × 1010 cm−2. The AlTiO/SiC structure fabricated in this work proved the feasibility of adjusting the properties of single-component gate dielectric materials using the ALD method, and using a suitable thermal annealing process has great potential to improve the performance of the compound MOS dielectric layer. Full article
(This article belongs to the Special Issue Advanced Studies in Wide-Bandgap Nanomaterials and Devices)
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21 pages, 13954 KiB  
Article
Interfacial Modulation of Laser-Deposited Ti6Al4V-TiC Wear-Resistant Coatings: Surface Ni-P Metallization of TiC Particles
by Yiming Wu, Yingfei Yang, Jie Li, Chuanyong Yu, Xinwei Du, Hu Zhao, Dexin Chen, Wei Li, Qiwei Wang and Peng Zhang
Coatings 2025, 15(6), 629; https://doi.org/10.3390/coatings15060629 - 24 May 2025
Viewed by 362
Abstract
Prior to the laser processing, the surface of the TiC-reinforced particles underwent a metallization process with Ni-P, with the objective of enhancing the wettability between the TiC and the Ti6Al4V, thereby ensuring enhanced wear resistance of the titanium-based composite (TMC) coatings. In this [...] Read more.
Prior to the laser processing, the surface of the TiC-reinforced particles underwent a metallization process with Ni-P, with the objective of enhancing the wettability between the TiC and the Ti6Al4V, thereby ensuring enhanced wear resistance of the titanium-based composite (TMC) coatings. In this study, the chemical deposition method was utilized to synthesize three types of metallized TiC with varying phosphorus contents. The P contents of these samples were determined to be 9.12 wt.% (HP metallized TiC), 6.55 wt.% (MP metallized TiC), and 1.71 wt.% (LP metallized TiC). It was observed that the thickness of the coatings increased in a gradual manner with the decrease in P. Furthermore, the coating of the LP metallized TiC was found to possess the highest degree of crystallinity and a microcrystalline structure. The 50 wt.% TiC-Ti6Al4V composite coatings (TMC-Nickel-free, TMC-HP, TMC-MP, and TMC-LP) were produced by laser fusion deposition using untreated TiC and three metallized TiC enhancements. The findings indicate that TMC-LP exhibits cracking only during the initial processing stage. Surface metallization has been shown to enhance the wear resistance of composite coatings through several mechanisms, including increased bonding of the ceramic phase to the metal matrix and the formation of hard Ti2Ni compounds. The wear rates of TMC-HP, TMC-MP, and TMC-LP were reduced by 22%, 43%, and 72%, respectively, in comparison to TMC-Nickel-free. Full article
(This article belongs to the Special Issue Laser Surface Engineering and Additive Manufacturing)
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17 pages, 1411 KiB  
Article
Mineral Composition of Chelidonium majus L. and Soils in Urban Areas
by Oimahmad Rahmonov, Dorota Środek, Sławomir Pytel, Teobald Kupka and Natalina Makieieva
Appl. Sci. 2025, 15(9), 4718; https://doi.org/10.3390/app15094718 - 24 Apr 2025
Viewed by 608
Abstract
Chelidonium majus L. is a species with a wide medicinal use, commonly found in anthropogenically degraded habitats, forest edges, and urban parks. This study aimed to determine the chemical composition of the leaves, stems, and roots of Ch. majus and the soil in [...] Read more.
Chelidonium majus L. is a species with a wide medicinal use, commonly found in anthropogenically degraded habitats, forest edges, and urban parks. This study aimed to determine the chemical composition of the leaves, stems, and roots of Ch. majus and the soil in its rhizosphere in terms of the content of the main elements (Fe, Ca, P, Mg, Al, Na, K, S), trace elements and rare earth minerals (Ti, Mo, Ag, U, Au, Th, Sb, Bi, V, La, B, W, Sc, Tl, Se, Te, Ga, Cs, Ge, Hf, Nb, Rb, Sn, Ta, Zr, Y, Ce, In, Be, and Li), and their comparison in the parts analyzed. The study was conducted in five urban parks in southern Poland in a historically industrialized area. The results showed that Ca has the highest content among the macroelements. Its leaf content ranges from 24,700 to 40,700 mg·kg−1, while in soil, it ranges from 6500 to 15,000 mg·kg−1. In leaves, low values of Al (100–500 mg·kg−1) and Na (100 mg·kg−1) were found in comparison to the other elements tested, while high values of Al (5100–9800 mg·kg−1) were found in soils. Among the macroelements in the Ch. majus stems, K showed the highest concentration (>100,000 mg·kg−1), while the Ca content was 3–4 times lower in the stems than in the leaves. Rhizomes of Ch. majus accumulate the most K and Ca, in the range of 22,800–29,900 mg·kg−1 and 5400–8900 mg·kg−1, respectively. Fe and Al in all locations have higher values in the soil than in the tissues. In turn, the content of Ca, P, Mg, K, and S is higher in plants than in the soil. Determining the elemental content of medicinal plants is important information, as the plant draws these elements from the soil, and, at higher levels of toxicity, it may indicate that the plant should not be taken from this habitat for medicinal purposes. Full article
(This article belongs to the Section Environmental Sciences)
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17 pages, 9240 KiB  
Article
Investigation on the Impurity Removal Behavior During the Electron Beam Melting of V-Al Alloy
by Zixin Yang, Shuaishuai Wu, Shengli Guo, Baohong Zhu, Haochen Qiu, Wei Jiang and Xuehui Yan
Materials 2025, 18(8), 1710; https://doi.org/10.3390/ma18081710 - 9 Apr 2025
Viewed by 401
Abstract
This study systematically investigated the behavior of impurity removal during the electron beam melting (EBM) process of V-Al alloy. Characterization techniques such as ICP, GDMS, SEM, EPMA, and TEM were used to analyze the composition content and microscopic element distribution of V-Al alloy [...] Read more.
This study systematically investigated the behavior of impurity removal during the electron beam melting (EBM) process of V-Al alloy. Characterization techniques such as ICP, GDMS, SEM, EPMA, and TEM were used to analyze the composition content and microscopic element distribution of V-Al alloy and purified metal samples. Additionally, based on thermodynamic principles, the saturation vapor pressure and evaporation coefficients of impurity elements were calculated. The results indicate that the evaporation coefficients of Al, Fe, Co, Ni, Cr, and Ti exceed 1, enabling their effective removal during the melting process, thereby reducing their concentrations. In contrast, Si, Mo, Nb, and W exhibit evaporation coefficients significantly lower than 1, making their removal difficult. Instead, their concentrations increase due to the enrichment effect. Microstructural analysis reveals that Al migrates toward high-temperature regions, forming enrichment zones at the surface layer in contact with the electron beam. In contrast, Si, C, and O exhibit bidirectional migration characteristics, accumulating at both the upper and lower surfaces of the plate-shaped ingot. TEM observations indicate that some C reacts with V to form V2C, which has a higher melting point than vanadium, making further removal difficult. Full article
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13 pages, 8038 KiB  
Article
Investigation of In Vitro Corrosion and Wear Properties of Biomedical Coatings Applied to Ti6Al4V Alloy Manufactured by Selective Laser Melting
by Ali İhsan Bahçepinar and İbrahim Aydin
Crystals 2025, 15(4), 316; https://doi.org/10.3390/cryst15040316 - 27 Mar 2025
Viewed by 529
Abstract
This study focuses on enhancing the biomedical performance of PBF-LB Ti6Al4V, produced using Selective Laser Melting (SLM), an advanced manufacturing technology widely used for patient-specific medical devices and implants. Hydroxyapatite (HA), titanium (Ti), and bilayer Ti/HA coatings were applied, using the powder flame [...] Read more.
This study focuses on enhancing the biomedical performance of PBF-LB Ti6Al4V, produced using Selective Laser Melting (SLM), an advanced manufacturing technology widely used for patient-specific medical devices and implants. Hydroxyapatite (HA), titanium (Ti), and bilayer Ti/HA coatings were applied, using the powder flame spray coating technique. A comprehensive analysis was conducted to examine the microstructural, chemical, and mechanical properties of the coatings. Surface analysis was performed using a scanning electron microscope (SEM), chemical composition was determined by energy-dispersive spectroscopy (EDS), crystal structure was analyzed via X-ray diffraction (XRD), and surface roughness was evaluated through topographic analyses. Additionally, in vitro wear and corrosion resistance tests, crucial for biomedical applications, were conducted. In wear tests, HA coatings exhibited the lowest wear resistance with the highest wear rate (73.83 × 10−3 mm3/N·m), while Ti coatings showed the highest wear resistance (6.32 × 10−3 mm3/N·m), and Ti/HA coatings demonstrated an intermediate performance (34.22 × 10−3 mm3/N·m). Corrosion tests revealed that bilayer Ti/HA coatings provided the best protection (0.00009 mm/year), followed by Ti coatings (0.0002 mm/year) and HA coatings (0.003 mm/year). The results indicate that Ti/HA coatings offer the most suitable biomedical performance. Full article
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16 pages, 8657 KiB  
Article
Effect of Ce-Y Composite Addition on the Inclusion Evolution in T91 Heat-Resistant Steel
by Jun Liu, Gen Li, Chengbin Shi, Zhengxin Tang, Lei Jia, Yu Zhao, Shijun Wang and Xikou He
Materials 2025, 18(7), 1459; https://doi.org/10.3390/ma18071459 - 25 Mar 2025
Viewed by 421
Abstract
This study investigates the influence of rare earth elements Ce and Y on the evolution of inclusions in T91 steel by melting experimental steels with varying Ce-Y contents in a vacuum induction melting furnace. The results show that the inclusions in the steel [...] Read more.
This study investigates the influence of rare earth elements Ce and Y on the evolution of inclusions in T91 steel by melting experimental steels with varying Ce-Y contents in a vacuum induction melting furnace. The results show that the inclusions in the steel without rare earth are mainly composed of Mg-Al-O oxides, (Nb, V, Ti)(C, N) carbonitrides, and composite inclusions formed by carbonitrides coated oxides, and all of them have obvious edges and corners. Upon the addition of different concentrations of Ce and Y, the oxygen content in the steel significantly decreased, and the inclusions were modified into spherical rare earth oxides, sulfides, and oxy-sulfides. Additionally, no large-sized primary carbonitrides were observed. The average size of the inclusions was reduced from 2.8 μm in the non-rare-earth-added steel to 1.7 μm and 1.9 μm with rare earth addition. Thermodynamic analysis indicates that the possible inclusions precipitated in the steel with varying Ce contents include Ce2O3, Ce2O2S, Y2O3, Y2S3, and CeS. With the increase in Ce content, the rare earth inclusions Y2S3, Y2O3, and CeS can be transformed into Ce2O2S and Ce2O3. There are two kinds of reactions in the process of high-temperature homogenization: one is the internal transformation reaction of inclusions, which makes Y easier to aggregate in the inner layer, and the other is the reaction of Y2S3→CeS and Y2O3 + Y2S3→Ce2O2S due to the diffusion of Ce in the matrix to the inclusions. Combined with the mismatch analysis, it can be seen that Al2O3 has the best effect on the heterogeneous nucleation of carbonitrides during the solidification of molten steel. Among the rare earth inclusions, only Ce2O3 may become the nucleation core of carbonitrides, and the rest are more difficult to form heterogeneous nucleation. Therefore, by Ce-Y composite addition, increasing the Y/Ce ratio can reduce the formation of Ce2O3, which can avoid the precipitation of primary carbonitride and ultimately improve the dispersion strengthening effect. This study is of great significance for understanding the mechanism of rare earth elements in steel and provides theoretical guidance for the composition design and industrial trial production of rare earth steel. Full article
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14 pages, 4932 KiB  
Article
Metallic Multimaterials Fabricated by Combining Additive Manufacturing and Powder Metallurgy
by Mayank Kumar Yadav, Riddhi Shukla, Lixia Xi, Zhi Wang and Konda Gokuldoss Prashanth
J. Compos. Sci. 2025, 9(2), 80; https://doi.org/10.3390/jcs9020080 - 10 Feb 2025
Cited by 1 | Viewed by 1331
Abstract
Nature has created a unique combination of materials, and the design and material compositions used in nature are not successfully employed for industrial applications. Metallic multimaterials (MMMs) are a unique class of materials that combine the properties of various metallic constituents (both matrix [...] Read more.
Nature has created a unique combination of materials, and the design and material compositions used in nature are not successfully employed for industrial applications. Metallic multimaterials (MMMs) are a unique class of materials that combine the properties of various metallic constituents (both matrix and reinforcement(s)) to improve the functionality, performance in real-time, and application spectrum. Accordingly, this study explores the fabrication perspective of MMMs by combining both additive manufacturing (AM) and powder metallurgical (PM) routes. Ti6Al4V structures were fabricated via the laser powder-bed fusion (LPBF) process, and the reinforcement powders were added into the spark plasma sintering (SPS) mold where the Ti6Al4V structures were placed. Different reinforcement compositions including Mg, Al, Fe, Ni, and Cu were explored. Since the present study is focused on the variation of hardness, the hardness profile of the MMM composite was explored showing a sinusoidal trend. This study stands as a testimonial of fabricating MMM composites via a combination of AM and PM processes. Full article
(This article belongs to the Special Issue Metal Composites, Volume II)
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9 pages, 1759 KiB  
Article
Study of the Elemental Composition of Gadolinium–Aluminum Garnets—Obtaining Predictable Optical Properties
by Natalia A. Korotkova, Kseniya V. Petrova, Vasilisa B. Baranovskaya, Marina S. Doronina and Alexandra A. Arkhipenko
Solids 2024, 5(4), 617-625; https://doi.org/10.3390/solids5040041 - 2 Dec 2024
Viewed by 1044
Abstract
For the first time, inductively coupled plasma mass spectrometry (ICP-MS) was developed for determining the target elemental composition of gadolinium–aluminum garnets with the varying composition Gd3–xCexScyAl5–yO12, where x = 0.01–0.16 and y = [...] Read more.
For the first time, inductively coupled plasma mass spectrometry (ICP-MS) was developed for determining the target elemental composition of gadolinium–aluminum garnets with the varying composition Gd3–xCexScyAl5–yO12, where x = 0.01–0.16 and y = 0.25–1.75. This fact has a fundamental importance for obtaining optical ceramics with predictable properties. Using the proposed acid mixture and temperature-time program, microwave digestion of these materials and complete transfer of the sample’s components into solution were possible. Moreover, we estimated the influence of the matrix composition, sample introduction system and collision cell on the limits of determination (LOD) of impurity elements by ICP-MS (Mg, Si, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Y, La, Pr, Nd, Sm, Eu, Tb, Er, Ho, Tm, Yb, and Lu). It has been shown that the conditions of mass spectral analysis proposed in this work provide LOD of target analytes in the range of 1∙10−6–4.15∙10−3 wt.%. The accuracy of the obtained results has been confirmed by the added-found method and by analyzing samples with known chemical composition. The standard deviation of repeatability (Sr) of the developed technique lies in the range from 1 to 6%. The developed analysis method is characterized by sensitivity, robustness and multi-elementality. It has application potential for other optical and ceramic materials of similar composition. Full article
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16 pages, 6174 KiB  
Article
Microstructure and Corrosion Behavior of PEO-Coated AA7075 Under Pulsed Unipolar Potential Control Mode
by Salvacion B. Orgen and Eden May B. Dela Pena
Coatings 2024, 14(12), 1498; https://doi.org/10.3390/coatings14121498 - 28 Nov 2024
Viewed by 1115
Abstract
Plasma electrolytic oxidation (PEO) has emerged as a promising surface coating technique producing high-quality ceramic coating for light metals like Al, Mg, Ti, and their alloys. AA7075 is one of the commonly used Al alloys for aircraft structures, gears and shafts, and automotives [...] Read more.
Plasma electrolytic oxidation (PEO) has emerged as a promising surface coating technique producing high-quality ceramic coating for light metals like Al, Mg, Ti, and their alloys. AA7075 is one of the commonly used Al alloys for aircraft structures, gears and shafts, and automotives as it provides high yield and tensile strength. However, Al and its alloys have drawbacks that limit their further application. Thus, surface treatments are proposed to improve the metal and its alloy’s properties. In this study, the PEO of AA7075 was carried out with an AC power source under a pulsed unipolar potentiostatic mode at varying voltages of 425 and 450 V in 1000 Hz and at 80% duty cycles of 30 m. The effect of varying voltages on the morphology, coating thickness, and corrosion resistance of the PEO-coated samples was investigated. Surface morphology, elemental distribution, and phase composition were characterized using SEM, EDX, and XRD. A porous structure with a pancake-like shape, a crater, and nodular structures were observed with coating thickness ranges from 12.1 to 55.3 ± 4.67 µm. Al, α-alumina, and γ-alumina were detected in all surface coatings. The PEO-coated sample at 450 V exhibited higher corrosion resistance evaluated via potentiodynamic polarization and EIS. Full article
(This article belongs to the Special Issue Advanced Bioactive Glasses and Ceramic Coatings)
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17 pages, 14026 KiB  
Article
On the Salt Bath Cleaning Operations for Removal of Lubricants on the Surface of Titanium Alloy Aerospace Fasteners
by Richard Turner, Caitlin Edgerton, Jack Hobby, Jakub Mierzejewski, Taahir Patel and Nils Warnken
Lubricants 2024, 12(12), 418; https://doi.org/10.3390/lubricants12120418 - 28 Nov 2024
Viewed by 1217
Abstract
Aerospace fasteners are a ubiquitous component within the aerospace, air-frame, and aero-engine industries due to the essential role they play in structural integrity. Ti-6Al-4V is a common material for fasteners to be manufactured from, owing to the excellent strength-to-density ratio the material possesses, [...] Read more.
Aerospace fasteners are a ubiquitous component within the aerospace, air-frame, and aero-engine industries due to the essential role they play in structural integrity. Ti-6Al-4V is a common material for fasteners to be manufactured from, owing to the excellent strength-to-density ratio the material possesses, allowing for weight-saving in an application where weight is penalised by loss of fuel efficiency. The manufacture of aerospace pins sees a solid-state lubricant applied over the surface of the bar stock, at the titanium manufacturers, which aids forging processing; however, this lubricant layer must be fully removed post-forging to allow for solution heat treatment operations to achieve the desired mechanical properties. Whilst the exact composition of the lubricant is proprietary to the titanium producers, this can make understanding the removal via salt bath processing difficult. As such, the lubricant has been analysed and characterised to understand the primary chemical composition of the lubricant. Furthermore, the salt bath process has been studied to understand the efficacy of the cleaning process and the impact that variation in the salt bath hold time has or that adding some method of agitation to the molten salt in the bath as it cleans the surface lubricant off the Ti-6Al-4V fastener has. The salt bath cleaning process can cause a bottleneck to the full manufacturing route for the aerospace fasteners. Results suggest that there is some margin to reduce the hold time, or that by adding in a dipping process to increase agitation, it can also allow for lower hold times. Full article
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21 pages, 28074 KiB  
Article
Hydrogen Embrittlement Sensitivity of X70 Welded Pipe Under a High-Pressure Pure Hydrogen Environment
by Kangxin Shuai, Haixiao Liu, Ming Li, Shubiao Yin, Ba Li, Bing Wang, Qingyou Liu and Shujun Jia
Materials 2024, 17(23), 5818; https://doi.org/10.3390/ma17235818 - 27 Nov 2024
Cited by 1 | Viewed by 1368
Abstract
With the rapid development of hydrogen pipelines, their safety issues have become increasingly prominent. In order to evaluate the properties of pipeline materials under a high-pressure hydrogen environment, this study investigates the hydrogen embrittlement sensitivity of X70 welded pipe in a 10 MPa [...] Read more.
With the rapid development of hydrogen pipelines, their safety issues have become increasingly prominent. In order to evaluate the properties of pipeline materials under a high-pressure hydrogen environment, this study investigates the hydrogen embrittlement sensitivity of X70 welded pipe in a 10 MPa high-pressure hydrogen environment, using slow strain rate testing (SSRT) and low-cycle fatigue (LCF) analysis. The microstructure, slow tensile and fatigue fracture morphology of base metal (BM) and weld metal (WM) were characterized and analyzed by means of ultra-depth microscope, scanning electron microscope (SEM), electron backscattering diffraction (EBSD), and transmission electron microscope (TEM). Results indicate that while the high-pressure hydrogen environment has minimal impact on ultimate tensile strength (UTS) for both BM and WM, it significantly decreases reduction of area (RA) and elongation (EL), with RA reduction in WM exceeding that in BM. Under the nitrogen environment, the slow tensile fracture of X70 pipeline steel BM and WM is a typical ductile fracture, while under the high-pressure hydrogen environment, the unevenness of the slow tensile fracture increased, and a large number of microcracks appeared on the fracture surface and edges, with the fracture mode changing to ductile fracture + quasi-cleavage fracture. In addition, the high-pressure hydrogen environment reduces the fatigue life of the BM and WM of X70 pipeline steel, and the fatigue life of the WM decreases more than that of the BM as well. Compared to the nitrogen environment, the fatigue fracture specimens of BM and WM in the hydrogen environment showed quasi-cleavage fracture patterns, and the fracture area in the instantaneous fracture zone (IFZ) was significantly reduced. Compared with the BM of X70 pipeline steel, although the effective grain size of the WM is smaller, WM’s microstructure, with larger Martensite/austenite (M/A) constituents and MnS and Al-rich oxides, contributes to a heightened embrittlement sensitivity. In contrast, the second-phase precipitation of nanosized Nb, V, and Ti composite carbon-nitride in the BM acts as an effective irreversible hydrogen trap, which can significantly reduce the hydrogen embrittlement sensitivity. Full article
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