Search Results (216)

The study investigates the effects of high-energy laser treatment on titanium-based alloys, TiAlV, TiNbZr, and TiNbSnTa, materials of high interest for medical applications such as implants and dental devices due to their exceptional strength-to-weight ratio, corrosion resistance, and biocompatibility. In this research, a unique high-energy laser was used for Ti-based surface activation. The laser exposure induced significant changes in both surface morphology and chemistry while preserving the bulk properties of the substrate. The modified surfaces were evaluated for their impact on cytocompatibility and antibacterial activity. It was found that viability of U-2 OS cells incubated with laser-treated Ti-based substrates was not negatively affected and was comparable to or slightly higher than that of control samples, indicating very good cytocompatibility of the prepared materials. Further, antibacterial evaluation against E. coli and S. epidermidis demonstrated that laser-treated samples had improved activity, especially against S. epidermidis, relative to untreated controls. Thus, these results demonstrate that high-energy laser treatment can simultaneously enhance the biocompatibility and antibacterial properties of titanium alloys, highlighting its potential as a versatile surface modification strategy for advanced biomedical devices. Full article

Electron beam powder bed fusion (PBF-EB) of TiAl alloys exhibits different grain morphologies: equiaxed grains and columnar grains. However, the rule for controlling grain morphologies has not been found. In addition, the grain morphology is closely related to thermal gradient and growth velocity during PBF-EB. Here, thermal gradient and growth velocity are controlled by preheating temperature, beam current, and scanning speed. Based on the numerical simulation, the relationship between solidification parameters (thermal gradient and growth velocity) and process parameters (preheating temperature, beam current, and scanning speed) has been revealed. Meanwhile, the grain morphology of the topmost region of the PBF-EB-built Ti-48Al-2Cr-2Nb alloy can be controlled. In addition, the columnar-to-equiaxed transition is found in the PBF-EB-built Ti-48Al-2Cr-2Nb alloy. This is attributed to the PBF-EB technology belonging to the layer-by-layer stacking process, and the stacked layer reduces the thermal gradient and increases growth velocity in the remelting region. These findings will contribute to understanding the grain morphology evolution of TiAl alloys during PBF-EB, providing the principle for controlling the grain morphology of PBF-EB-built TiAl alloys. Full article

The Ti6Al7Nb alloy is increasingly applied as a vanadium-free alternative to Ti6Al4V for biomedical implants; however, implant performance is governed predominantly by the physicochemical properties of the surface layer. In this study, anodic oxidation was employed as a controlled surface engineering process to generate a functional oxide layer on Ti6Al7Nb alloy and to modify its structural, chemical, and electrochemical characteristics. The anodically formed surface layer was comprehensively characterized in terms of surface morphology, wettability, microhardness, crystallographic phase composition, electrochemical behavior, and surface chemistry combined with depth profiling analysis. In addition, the biological response of the modified surface was assessed using in vitro cytotoxicity tests. The results confirm the formation of a stable and chemically defined oxide layer with enhanced electrochemical stability and tailored surface properties. The modified surface exhibits improved corrosion resistance, controlled physicochemical parameters, and favorable cytocompatibility. These findings demonstrate that anodic oxidation enables precise engineering of the surface layer and highlight its key role as a functional interface controlling implant–environment interactions, confirming this approach as an effective strategy for the development of advanced Ti-based biomedical implant surfaces. Full article

Aluminum volatilization during laser deposition manufacturing severely deteriorates the microstructure and service performance of TiAl alloys, causing aggravated brittleness, elevated crack sensitivity and structural degradation. To tackle this issue, this work proposes an aluminum composition compensation strategy based on Ti-48Al-2Cr-2Nb pre-alloyed powder, with three mass fractions of elemental Al (15 wt.%, 20 wt.% and 25 wt.%) added to systematically investigate their influences on the macroscopic cracking behavior, microstructure evolution, phase constitution and mechanical properties of the deposited alloys. The results demonstrate that 15 wt.% Al addition achieves crack-free laser deposition, yielding a uniform microstructure dominated by γ-TiAl phase with dispersedly distributed TiAl₂ and minor B2 phases as well as low residual internal stress. No α₂-Ti₃Al phase is detected in all samples, as the Al-rich composition shift thermodynamically suppresses the stability of Ti-rich α₂ phase. Excessive Al addition induces the massive formation of brittle Al-rich intermetallics (TiAl₂ and TiAl₃), which gradually evolve from isolated particles to a continuous network structure, leading to a sharp increase in crack susceptibility. Al addition continuously improves the microhardness of the alloys, and the 25 wt.% Al sample attains the maximum hardness of 522.3 HV, benefiting from the synergistic effects of grain refinement strengthening and second-phase strengthening. The 15 wt.% Al sample delivers the optimal comprehensive mechanical performance, with an ultimate tensile strength of 550.2 Mpa and a fracture elongation of 0.76%, where the finely dispersed TiAl₂ precipitates exert a remarkable dispersion strengthening effect without causing severe embrittlement. This work provides a feasible experimental basis and technical reference for crack control and property optimization of laser deposition-manufactured TiAl alloys. Full article

Bacterial biofilms represent a major clinical challenge, being responsible for the majority of chronic infections and significantly reducing the effectiveness of antibiotic therapy. Their formation on implant surfaces, particularly those made of titanium and its alloys, is strongly associated not only with antimicrobial tolerance but also with persistent, hard-to-eradicate infections, implant loosening or failure, repeated surgical interventions, prolonged hospitalization, and increased morbidity. These complications contribute substantially to the growing problem of antimicrobial resistance and impose significant economic burdens on healthcare systems. This review discusses the mechanisms of biofilm formation, factors influencing bacterial adhesion, and the clinical implications associated with implant-related infections. Special attention is given to titanium-based biomaterials, including conventional Ti–6Al–4V and next-generation alloys such as Ti–13Nb–13Zr, highlighting their advantages and limitations in the context of biocompatibility and susceptibility to biofilm formation. Various strategies for combating biofilms are presented, including physical, chemical, and biological approaches, with emphasis on surface modification techniques. Advanced methods, particularly atomic layer deposition (ALD), are identified as promising solutions for creating uniform, antibacterial coatings, including those based on tin dioxide (SnO₂). Such modifications offer potential for reducing bacterial adhesion, improving osseointegration, and enhancing long-term implant performance. Full article

The coupled effects of Ni and Ti additions on amorphization, spark plasma sintering (SPS) response, and hardness evolution were investigated in Al-rich Al–Fe–Nb-based metastable alloys. Mechanically alloyed Al₈₂Fe₁₄Nb₂Ni₂, Al₈₂Fe₁₄Nb₂Ti₂, and Al₈₂Fe₁₂Nb₂Ni₂Ti₂ powders showed progressive loss of long-range order, with the quinary alloy exhibiting the strongest amorphization tendency, consistent with its higher configurational entropy (5.420 J·mol⁻¹·K⁻¹) and more negative mixing enthalpy (−9.36 kJ·mol⁻¹). SPS displacement analysis revealed that primary displacement contribution occurs during heating and is progressively limited by crystallization-induced stiffening. Consolidation at 500 °C produced amorphous–nanocrystalline composites containing Al₁₃Fe₄ and Al₃Nb, whereas increasing the temperature to 550 °C promoted further devitrification. The highest hardness, 445.4 HV, was obtained for Al₈₂Fe₁₄Nb₂Ni₂, despite its lower amorphous-forming ability than the quinary alloy. This demonstrates that hardness is controlled not by maximum amorphization, but by the kinetic balance between amorphous retention, fine intermetallic precipitation, and densification efficiency. The results identify SPS as a coupled densification–transformation route for designing high-strength Al-based amorphous–nanocrystalline alloys. Full article

High-entropy alloys exhibit a broad light-responsive spectrum, spanning the ultraviolet to visible range, and their light absorption coefficient is significantly higher than that of traditional binary oxides. Cr/AlCrNbSiTiN/AlCrNbSiTiO gradient nano-multilayer coatings with excellent solar selective absorption properties are prepared using ion source enhanced magnetron sputtering. The effects of thickness of the absorption layer of AlCrNbSiTiN (3/4/5 min, denoted as S-3/4/5) are systematically investigated. It is worth noting that nano-multilayer coatings of S-3, S-4, and S-5 exhibit nearly perfect absorption rates of 0.9847, 0.9888, and 0.9879, respectively. The TEM images shows clear interfaces between the various coating layers, exhibiting a gradient structure that combines nanocrystalline and amorphous characteristics. From the substrate to the surface, there is an increase in the content of nanocrystalline phases, coarsening of grain sizes, and a decrease in the amount of amorphous phases. The primary absorption layer of AlCrNbSiTiN displays a typical face-centered cubic nitride structure. The XPS analysis reveals that the high-valent oxides (Nb⁵⁺, Cr⁶⁺) ensure thermal stability, whereas mixed valence states of Cr³⁺/Cr⁶⁺ may enhance visible light absorption through multi-electron transitions. This study analyzes how both the thickness of absorbing layers and high-temperature annealing affect the optical properties and photothermal conversion performance of AlCrNbSiTiN-based high-entropy coatings, which provides valuable insights for developing high-performance selective absorbers. Full article

Stress shielding (SS) after cementless total hip arthroplasty arises from the stiffness mismatch between conventional Ti-6Al-4V femoral stems (110 GPa) and cortical bone (10–30 GPa). The β-type Ti-33.6Nb-4Sn (TNS) alloy femoral stem addresses this limitation through a continuous Young’s modulus gradient (~70 GPa proximally to ~40 GPa distally) achieved by localized heat treatment of a single homogeneous alloy. This review synthesizes a translational research program encompassing material characterization, finite element modeling (FEM), preclinical animal studies, and prospective clinical follow-up of up to seven years. FEM demonstrated favorable proximal micromotion well below the osseointegration threshold, with physiological proximal stress concentration concordant with clinical outcomes. At seven years, SS grade distribution was significantly lower in the TNS group than in Ti-6Al-4V controls, with SS frequency reduced in Gruen Zones 2, 3, and 6, and no stem-related failures; however, third-degree SS was still observed in 11 of 34 evaluable cases (32%), indicating that modulus-gradient optimization alone is insufficient to fully prevent SS. TNS alloy is currently the only β-type titanium alloy clinically applied in joint prostheses. Remaining challenges include stem geometry optimization, additive manufacturing-based porous structures, and dual-energy X-ray absorptiometry-based bone density quantification. Future directions encompass long-term follow-up, cyclic fatigue FEM simulations, and expansion to fracture fixation devices and dental implants. Full article

A systematic investigation was conducted on the effects of Cr alloying on the tensile behavior and microstructural evolution of TiZrNb medium-entropy alloys at 673 K. For comparison, the influences of Al and Cu alloying on the mechanical properties of TiZrNb were also examined. Although Al and Cu alloying enhanced the ultimate tensile strength at room temperature, their improvements in strength and ductility at 673 K were limited. In contrast, the TiZrNb_98.5Cr_1.5 alloy retained a single body-centered cubic (BCC) phase without forming the conventionally expected Laves phase. Cr effectively suppressed the formation of Zr-rich precipitates. At a strain rate of 1.67 × 10⁻³ s⁻¹ and 673 K, TiZrNb_98.5Cr_1.5 exhibits an increase in the ultimate tensile strength of approximately 408 MPa compared with the base TiZrNb alloy, while the fracture elongation increases from 10% to 25% and the threshold stress rises from 669 MPa to 1196 MPa, achieving a markedly improved strength–ductility synergy. These results indicate that Cr alloying effectively stabilizes the microstructure and enhances the mechanical performance of TiZrNb alloys at 673 K by suppressing precipitate formation and reducing dislocation accumulation, outperforming Al and Cu alloying at the same temperature. Full article

In this study, a Ti–48 at.% Al–2 at.% Nb–2 at.% Cr alloy was cast by bottom-pouring cold crucible induction melting (CCIM), and the shrinkage depressions formed in ingots during solidification were investigated. Ingots with different heights were produced, and shrinkage depression height and yield were evaluated based on longitudinal cross-sectional observations. The normalized ingot height ranged from 4 to 25, and the shrinkage depression height increased from 20 mm to 105 mm with increasing ingot height. The yield ranged from 77% to 97% and did not increase monotonically, exhibiting noticeable scatter even among ingots with similar heights. The casting rate ranged from 0.025 kg/s to 0.18 kg/s, and the shrinkage depression height increased with increasing casting rate, whereas no clear correlation was observed between the yield and the casting rate. When the nozzle inner diameter ranged from 2 mm to 5 mm, both the shrinkage depression height and the yield increased, accompanied by scatter. The Reynolds number was evaluated as a parameter representing the average flow condition of the pouring stream; however, shrinkage depression formation could not be uniquely explained by the Reynolds number alone, indicating that melt feeding behavior and heat extraction conditions must also be considered. Full article

Machine learning interatomic potentials (MLIPs) are typically developed for globally ordered homogeneous systems (GOHomS), which exhibit only minor local deviations from equilibrium configurations. Consequently, most existing MLIPs trained on GOHomS often perform inadequately when applied to locally ordered heterogeneous systems (LOHetS), e.g., substitutional alloying elements in multicomponent alloys. To describe doping alloy systems, we develop a fine-tuned MLIP based on the MACE foundation model, specifically tailored for Mo-based dilute alloys containing one or two out of 20 substitutional elements: Cr, Fe, Mn, Nb, Re, Ta, Ti, V, W, Y, Zr, Al, Zn, Cu, Ag, Au, Hg, Co, Ni, and Hf. The model is built on more than 7000 equilibrium and non-equilibrium structures derived from first-principles density functional theory (DFT) calculations. The optimized large-scale fine-tuned model attains state-of-the-art accuracy, with a mean absolute error (MAE) and root-mean-square error (RMSE) of 2.27 meV/atom and 3.79 meV/atom for energy predictions, and 13.83 meV/Å and 24.26 meV/Å for force predictions, respectively. Systematic evaluation under different data-splitting protocols shows that unknown element extrapolation remains challenging under strict dopant hold-out, whereas substantially improved accuracy can be achieved in partial-exposure transfer settings. The fine-tuned models reduce the MAE by approximately 7–10 times compared to models trained from scratch, and by 10–20 times relative to zero-shot foundation models. This performance gain remains consistent across varying dataset sizes (equilibrium vs. non-equilibrium structures) and model scales. Our work illustrates the efficacy of transfer learning from globally ordered homogeneous systems to locally ordered heterogeneous multicomponent alloy environments. However, direct transfer to entirely unknown elements remains challenging, especially when proxy embeddings are employed without fine-tuning. Thus, to achieve high accuracy without incurring additional cost, it is essential to include unknown elements in the training dataset while minimizing the number of configurations containing known elements. Moreover, the current findings are primarily validated for dilute Mo-based alloy systems. Extending this approach to more compositionally complex alloy spaces may necessitate additional data and further fine-tuning. Full article

Based on the thermodynamic design of metallurgical reduction, this paper investigates the thermodynamic principles and reaction regulation mechanism of aluminothermic self-propagating reduction for the in situ synthesis of a Ti₄₅Al₈Nb (at%) titanium–aluminum–niobium alloy. The influence of the aluminum distribution coefficient (ADC) on the self-propagating reaction process was verified via high-temperature thermal state experiments. The results show that the thermodynamically predicted trends of phase composition and alloy composition are consistent with the experimental results, with only a ~20% lateral offset in the ADC. When the ADC is set to 0.8, the mass fractions of Ti, Al, Nb, O, and N in the alloy are 51.8%, 29.5%, 17.4%, 1.2%, and 0.0016%, respectively, with a homogeneous microstructure and inclusion size no larger than 8 µm. The alloy presents a typical coarse-grained structure, where 83.1% of the total grain boundary length is low-angle grain boundaries, and the <111> orientation is dominant. A low-energy coherent interface is formed between the Ti-enriched and Nb-enriched regions by TiAl, TiAl₃ and Al₃Nb phases, which enhances the structural stability of the alloy. Full article

The antimicrobial activity of multicomponent, magnetron-sputtered glass coatings was evaluated against phytopathogenic fungi (Botrytis cinerea, Fusarium oxysporum, Cladosporium fulvum, Alternaria solani) and the chromista Phytophthora infestans, with Aspergillus fumigatus included as a model opportunistic pathogen. Fourteen Cu-based multicomponent coatings were deposited on glass using multi-alloy targets composed of Sn, Zn, Al, Ni, Fe, Ti, Mn, Nb, or Co in two high-transmittance variants (≥85% and ≥88%). Antimicrobial activity was assessed in two assays: (A) spore survival after 24–72 h contact, and (B) hyphal growth over 7 days following coating exposure under light and dark conditions. Spore viability decreased after incubation on high-Cu coatings, which showed inhibition for most strains, particularly B. cinerea, F. oxysporum, and P. infestans. The effects on spore germination were independent of the direct transmittance value of the coated glass. Hyphal growth was generally less affected by a high Cu content for most strains. Hyphal growth of F. oxysporum, C. fulvum, A. solani and B. cinerea was reduced by up to 30% on selected multicomponent coatings. For most strains, hyphal growth showed no inhibition after light incubation on coatings. However, light-dependent effects were observed for A. solani, A. fumigatus and P. infestans, while B. cinerea and C. fulvum showed reduced sensitivity during the first two days. High-Cu coatings were most effective at inhibiting spore germination, whereas hyphal growth on multicomponent coatings may respond to different ions. Therefore, high-Cu, two-component coatings may be recommended for practical greenhouse applications. Full article

The paper focuses on materials characterization and in vivo biocompatibility tests of Ti–6Al–7Nb–0.3REE wt.% alloys (REEs—Y, Ce, La) for use as a promising material to produce personalized medical implants and shed light on possible toxicity effects of REE alloy microdoping. All alloys were produced by the electric arc melting method and characterized by scanning electron microscopy (SEM), optical microscopy (OM), energy-dispersive X-ray spectroscopy analysis (EDX), X-ray diffraction (XRD), true density analysis, micro- and nanoindentation methods, and reducing/oxidation melting techniques. True density of alloys increased in the following order: Ti−6Al−7Nb−0.3Y (4.4563 ± 0.1075 g/cm³) < Ti−6Al−7Nb−0.3Ce (4.7255 ± 0.2853 g/cm³) < Ti−6Al−7Nb−0.3La (4.8019 ± 0.0111 g/cm³). XRD analysis indicated that Ti–6Al–7Nb–0.3Y alloy consisted of single α–Ti phase in comparison with Ti–6Al–7Nb–0.3La (α–Ti to β–Ti = 82 to 18) and Ti–6Al–7Nb–0.3Ce (α–Ti to β–Ti = 90.5 to 9.5). The single-phase Ti–6Al–7Nb–0.3Y alloy had the finest α–Ti phase crystallites (22.32 nm); the larger α–Ti crystallites in the dual-phase Ti–6Al–7Nb–0.3Ce and Ti–6Al–7Nb–0.3La (30.77 nm and 29.83 nm, respectively) suggested the presence of the β–Ti phase (23.34 nm and 25.61 nm, respectively). REE microdoping of alloys changed the lattice volume (∆V): α–Ti phase—0.269% for Ti–6Al–7Nb–0.3Y, 1.799% for Ti–6Al–7Nb–0.3Ce, 0.595% for Ti–6Al–7Nb–0.3La; and β–Ti phase—0.334% for Ti–6Al–7Nb–0.3Ce, 0.670% for Ti–6Al–7Nb–0.3La. Nanohardness (H) and elastic modulus (E) increased in the following order: Ti−6Al−7Nb−0.3La (4.01 GPa and 135 GPa, respectively) < Ti−6Al−7Nb−0.3Y (4.39 GPa and 137 GPa, respectively) < Ti−6Al−7Nb−0.3Ce (4.67 GPa and 146 GPa, respectively). In vivo tests were conducted using 46 sexually mature male Wistar rats by means of skin implantation of samples with d = 11 mm and h = 1 mm. Our research shows that Ti–6Al–7Nb–0.3La alloy (Group 2) and Ti–6Al–7Nb–0.3Ce alloy (Group 3) induced sustained hepatotoxic and nephrotoxic effects. Ti–6Al–7Nb–0.3Y alloy induced a slight local inflammatory response; however, serum biochemical analysis suggested this effect was compensated. Full article

Cavitation erosion is a critical problem for many engineering components, such as ship propellers, diesel engine exhaust valves, cylinder liners, pump impeller blades, hydraulic turbines, and bearings, which are exposed to high-velocity flowing fluids or to vibratory fluid motion. It represents a mechanical degradation of the surface caused by the continuous collapse of bubbles in the surrounding liquid, which seriously affects flow efficiency and component service life, increasing maintenance frequency and refurbishment costs. The intensity and evolution of the cavitation erosion phenomenon depend on the hydrodynamic conditions to which the component surface is exposed, the properties of the liquid, and the judicious selection of the most suitable material. This paper aims to modify the microstructure of a Ni-based superalloy by applying recrystallization annealing heat treatment in order to obtain surfaces resistant to cavitation erosion for components that handle fluids under local pressure fluctuations. Experimental tests are carried out using a vibratory apparatus with piezoceramic crystals operating at a frequency of 20 kHz and an amplitude of 50 µm. The cavitation erosion performance of the Ni-based superalloy INCONEL 625, heat treated by recrystallization annealing, are compared with that of austenitic stainless steel AISI 316L subjected to solution treatment. For both metallic alloys, based on mass loss measurements, the characteristic time-dependent curves of the mean cumulative erosion penetration depth, MDE(t), and the mean erosion rate, MDER(t), are determined. The comparison of these curves and of the parameters defined and recommended by the ASTM G32 standard demonstrates that, for the Inconel 625 superalloy, resistance to cavitation erosion increases by 77–81% compared to that of AISI 316L austenitic stainless steel. X-ray diffraction analyses (XRD) show that, in the microstructure of the Inconel 625 superalloy, in addition to austenite, MC-type carbides, M₂₃C₆ carbides, and intermetallic phases γ″ = Ni₃(Nb, Al, Ti) and δ = Ni₃(Nb, Mo) are also present. Full article