Search Results (75)

The metastable β-Ti21S alloy exhibits a lower elastic modulus than Ti-6Al-4V ELI while maintaining high mechanical strength and ductility. To address stress shielding, this study explores the integration of lattice structures within prosthetics, which is made possible through additive manufacturing. Continuous adhesion between the implant and bone is essential; therefore, auxetic bow-tie structures with a negative Poisson’s ratio are proposed for regions under tensile stress, while Triply Periodic Minimal Surface (TPMS) structures with a positive Poisson’s ratio are recommended for areas under compressive stress. This research examines the manufacturability and quasi-static mechanical behaviour of two auxetic bow-tie (AUX 2.5 and AUX 3.5) and two TPMS structures (TPMS 2.5 and TPMS 1.5) in β-Ti21S alloy produced via laser powder bed fusion. Micro-CT reveals printability issues in TPMS 1.5, affecting pore size and reducing fatigue resistance compared to TPMS 2.5. AUX 3.5’s low stiffness matches cancellous bone but shows insufficient yield strength and fatigue resistance for femoral implants. Biological tests confirm non-toxicity and enhanced cell activity in β-Ti21S structures. The study concludes that the β-Ti21S alloy, especially with TPMS 2.5 structures, demonstrates promising mechanical and biological properties for femoral implants. However, challenges like poor printability in TPMS 1.5 are acknowledged and should be addressed in future research. Full article

Recent studies have proposed a simple formula, which is based on Elber’s original approach to account for R-ratio effects, for determining the crack closure-free ΔK_eff versus da/dN curve from the measured R-ratio-dependent ΔK versus da/dN curves. This approach, which is termed “Simple Scaling,” has been shown to collapse the various R-ratio-dependent curves onto a single curve. Indeed, this approach has been verified for a number of tests on metals, polymers, and a medium-entropy alloy. However, it has not yet been used to help assess/determine the closure-free ΔK_eff versus da/dN curve. The current paper addresses this shortcoming and illustrates how to use this methodology to assess the ΔK_eff versus da/dN curves given in the open literature for tests on a number of steels, aluminum alloys, STOA Ti-6Al-4V, a magnesium alloy, and Rene 95. As such, it would appear to be a useful tool for assessing fatigue crack growth. Full article

Bacterial biofilm on implants may cause inflammation, which disturbs the process of the implant’s integration with the surrounding tissues. Such problems are becoming critical for patients’ health, especially in connection with the presence of antibiotic-resistant bacterial strains. Among the existing alternatives for drug treatments are natural-based substances. This study focused on the examination of silica coatings with curcumin and thymol, which were deposited using the sol-gel method on 3D printouts made of Ti6Al4V ELI. This substrate material is commonly used in medicine. The selective laser melting technique used for the manufacturing of samples was in line with the existing procedures applied for individual orthopedic implants. The examination involved the assessment of the coatings’ morphology, chemical composition, and biological effect. The antibacterial properties were tested using a flow cytometer using Escherichia coli, and the cytotoxicity on Saos-2 cells was assessed using the LIVE/DEAD test. The obtained results showed that it is possible to produce silica sol-gel coatings with the addition of specific natural substances in concentrations assuring a bacteriostatic effect. The produced coatings did not show any cytotoxic effect, which confirms the possibility of using both curcumin and thymol as additives to coatings used in medicine, e.g., for orthopedic implants. Full article

In this paper, the morphological, micromechanical and tribological characteristics of the Ti-6Al-4V ELI alloy after thermal oxidation (TO) were identified. TO was carried out at temperatures of 848 K, 898 K and 948 K over a period of 50 h. Microscopic examination revealed that an increase in temperature resulted in an improved uniformity of coverage and an increased oxide grain size. Micromechanical tests showed that TO of the Ti-6Al-4V ELI alloy led to an increase in hardness and deformation resistance. Following oxidation, a decrease (by approximately 10–22%) was observed in the total mechanical work of indentation, W_total, compared to the as-received material. The formation of protective oxide films on the Ti-6Al-4V ELI alloy also led to the improvement of tribological characteristics, both when tested under dry friction conditions and in Ringer’s solution. The sliding wear resistance increased with an increase in the oxidation temperature. However, a greater degree of wear reduction (by approximately 30–50%) was found for the lubricated contact in comparison with the dry friction tests. Surface roughness also increased with the increase in temperature. Full article

The high rate of rejection and failure of orthopedic implants is primarily attributed to incomplete osseointegration and stress at the implant-to-bone interface due to significant differences in the mechanical properties of the implant and the surrounding bone. Various surface treatments have been developed to enhance the osteoconductive properties of implants. The aim of this work was the in vitro characterization of titanium alloy modified with a nanocrystalline hydroxyapatite surface layer in relative comparison to unmodified controls. This investigation focused on the behavior of the surface treatment in relation to the physiological environment. Moreover, the osteogenic response of human osteoblasts and adipose stem cells was assessed. Qualitative characterization of cellular interaction was performed via confocal laser scanning microscopy focusing on the cell nuclei and cytoskeletons. Filipodia were assessed using scanning electron microscopy. The results highlight that the HA treatment promotes protein adhesion as well as gene expression of osteoblasts and stem cells, which is relevant for the inorganic and organic components of the extracellular matrix and bone. In particular, cells grown onto HA-modified titanium alloy are able to promote ECM production, leading to a high expression of collagen I and non-collagenous proteins, which are crucial for regulating mineral matrix formation. Moreover, they present an impressive amount of filipodia having long extensions all over the test surface. These findings suggest that the HA surface treatment under investigation effectively enhances the osteoconductive properties of Ti6Al4V ELI. Full article

Silicon carbide (SiC) exhibits intriguing thermo-physical properties such as higher heat capacity and conductivity, as well as a lower density than Ti6Al4V(ELI). These properties make SiC a good candidate for the reinforcement of Ti6Al4V(ELI) with respect to its use as a heat shield in aero turbines to increase their efficiency. The traditional materials used in aircraft structures were required to have a combination of good mechanical properties such as strength, stiffness, and hardness and low weight, as well as low thermo-physical properties such as coefficient of thermal expansion (CTE) and thermal conductivity. The alloy Ti6Al4V(ELI) has a density of 4.45 g/cm³, which is lower than that of structural steel (7.4 g/cm³) and higher than that of aluminium (2.5 g/cm³). Lower density benefits light weighting. Aluminium is the lightest of the traditional materials used but has relatively low strength. The CTE of SiC of 4.6 × 10⁻⁶/K is lower than that of Ti6Al4V(ELI) of 8.6 × 10⁻⁶/K, while the density of SiC of 3.21 g/cm³ is lower than that of Ti6Al4V(ELI) of 4.45 g/cm³. Therefore, from the theory of composites, SiC/Ti6Al4V(ELI) composites are expected to have lower densities and CTEs than those of Ti6Al4V(ELI), thus providing for lightweighting and less thermal related buckling or separation at their joints with carbon/epoxy resin panels. The specific strength, stiffness, and Knoop hardness of SiC of 75–490 kNm/kg, 132 MNm/kg, and 600–3800 GPa, respectively, are generally larger than those of Ti6Al4V(ELI) of 211 KNm/kg, 24 MNm/kg, and 880 GPa, respectively. Therefore, investigating reinforcement of Ti6Al4V(ELI) with SiC particles is worthwhile as it will lead to the formation of composites that are stronger, stiffer, harder, and lighter, with lower values of CTE. For additive manufacturing, this requires initial studies to optimise the process parameters of laser power and scanning speed for single tracks. To print single tracks in the present work, different laser powers ranging from 100 W to 350 W and scanning speeds ranging from 0.3 m/s to 2.7 m/s were used for different SiC volume fraction values of values. To print single layers, different values of hatch distance were used together with the best values of laser power and scanning speed determined elsewhere by the authors for different volume fractions of SiC. Through optical microscopy, the built tracks and their cross sections were examined. By using laser power and scanning speeds of 200 W and 1.2 m/s, and 150 W and 0.8 m/s, respectively, the best tracks at 5% and 10% volume fractions were obtained, whereas the best tracks at 25% volume fraction were achieved using a laser power of 200 W and a scanning speed of 0.5 m/s. Furthermore, the results showed that the maximum SiC volume percentage of 30% resulted in limited or no penetration. Therefore, it is concluded from the study that parts with improved mechanical properties can be produced at SiC volume fractions ranging from 5% to 25%, while parts produced at the high volume fraction of 30% would have unacceptable mechanical qualities for the final part. Full article

The mechanical properties of a fine-grained (FG) Ti-6Al-4V extra-low interstitial (ELI) alloy were investigated by tensile tests at 298 K and 77 K. The experimental results indicated that, at 77 K, the alloy exhibits a small uniform elongation of 2.65%, but has a fracture elongation of 19.2%, showing superior post-necking elongation. At 298 K, the alloy displays a single dislocation slipping, β→α″ phase transformation occurred, and 6.35% uniform elongation was obtained, whereas the coupling of dislocation slipping and twinning deformation behaviors dominated at 77 K. The limited uniform elongation is attributed to the absence of martensite phase transformation at 77 K, whereas the decent fracture elongation is ascribed to the resistance offered by twinning against plastic instability. Full article

This study documents an investigation of the flow stress properties and microstructural features of Ti6Al4V (ELI) alloy produced using laser powder bed fusion (LPBF). Selected heat treatment strategies were applied to the material to obtain different microstructures. The influence of quasi-static strain rates and temperature on the obtained microstructures of this material and their strain hardening properties are documented in this study. All microstructures of the alloy formed in this study were found to be sensitive to quasi-static strain rates and temperatures, where their flow stresses increased with increasing strain rate and decreased for tests conducted at elevated temperatures. The strain hardening rates of the fine microstructures were found to be high compared to those of coarse microstructures. The strain hardening rates for the various forms of LPBF Ti6Al4V (ELI) examined here were found to diminish with increasing test temperature. Though the deformed surfaces of the built samples were largely dominated by adiabatic shear bands (ASBs), the absence of ASBs was noted for all samples tested at a temperature of 500 °C and an imposed strain of 30%. Full article

The evolution of microstructure, phase composition and physico-mechanical properties of the biocompatible Ti-39Nb-7Zr alloy (wt.%) after severe plastic deformation by rotary forging (RF) was studied using various methods including light optical microscopy, scanning and transmission electron microscopies, X-ray diffraction, microindentation, tensile testing and investigation of thermophysical properties during continuous heating. The hot-rolled Ti-39Nb-7Zr with initial single β-phase structure is subjected to multi-pass RF at 450 °C with an accumulated degree of true deformation of 1.2, resulting in the formation of a fibrous β-grain structure with imperfect 500 nm subgrains characterized by an increased dislocation density. Additionally, nano-sized α-precipitates formed in the body and along the β-grain boundaries. These structural changes resulted in an increase in microhardness from 215 HV to 280 HV and contact modulus of elasticity from 70 GPa to 76 GPa. The combination of strength and ductility of Ti-39Nb-7Zr after RF approaches that of the widely used Ti-6Al-4V ELI alloy in medicine, however, Ti-39Nb-7Zr does not contain elements with limited biocompatibility and has a modulus of elasticity 1.5 times lower than Ti-6Al-4V ELI. The temperature dependences of physical properties (elastic modulus, heat capacity, thermal diffusivity) of the Ti-39Nb-7Zr alloy after RF are considered and sufficient thermal stability of the alloy up to 450 °C is demonstrated. Full article

The corrosion resistance of titanium alloy poses a crucial challenge, significantly affecting its prospect for service and application. The present study aimed to investigate the corrosion resistance of Ti-6Al-4V ELI alloys with varying surface roughness in hydrofluoric acid solution, in order to assess the influence of roughness on their corrosion resistance performance. The weight loss percentage, surface morphology evolution, and roughness variation of Ti-6Al-4V ELI alloys before and after exposure to hydrofluoric acid corrosion were characterized. While the weight loss and weight loss percentage of the Ti-6Al-4V ELI alloy increased with prolonged corrosion, the overall weight loss rate decreased. The accumulation of TiF₃ phases and depletion of the Ti-6Al-4V ELI matrix mutually led to the alterations of the surface roughness. Due to the inability to prevent fluoride ions from contacting with the Ti-6Al-4V ELI alloy, continuous corrosion occurred in hydrofluoric acid. Based on these experimental results and analysis, the corrosion mechanism of the Ti-6Al-4V ELI alloy corroded by hydrofluoric acid solution was elucidated. Furthermore, an analysis was conducted to explore the influence of corrosion time on mechanical properties by analyzing the decay in compressive properties of the Ti-6Al-4V ELI titanium alloy after hydrofluoric acid corrosion treatment. The bearing capacity of the Ti-6Al-4V ELI alloy deteriorated over the corrosion time. Full article

Titanium-based materials are the most widely used materials in biomedical applications. However, according to literature findings, the degradation products of titanium have been associated with potential allergic reactions, inflammation, and bone resorption. The corrosion process of Ti-6Al-4V in the human body environment may be exacerbated by factors such as reduced pH levels and elevated concentrations of chloride compounds. Coatings made of biopolymers are gaining attention as they offer numerous advantages for enhancing implant functionality, including improved biocompatibility, bioactivity, wettability, drug release, and antibacterial activity. This study analyzes the physicochemical and electrochemical behavior of the Ti-6Al-4V ELI alloy subjected to PCL and PCL/TiO₂ deposition by the electrospinning method. To characterize the polymer-based layer, tests of chemical and phase composition, as well as surface morphology investigations, were performed. Wetting angle tests were conducted as part of assessing the physicochemical properties. The samples were subjected to corrosion behavior analysis, which included open circuit potential measurements, potentiodynamic tests, and the electrochemical impedance spectroscopy method. Additionally, the quantification of released ions post the potentiodynamic test was carried out using the inductively coupled plasma atomic emission spectrometry (ICP–AES) method. Cytotoxicity tests were also performed. It was found that surface modification by depositing a polymer-based layer on the titanium substrate material using the electrospinning method provides improved corrosion behavior, and the samples exhibit non-toxic properties. Full article

This study examined the impact of vibration-assisted drilling (VAD) on hole quality and residual stress in Ti-6Al-4V ELI (Extra Low Interstitials) material. Ti-6Al-4V ELI possesses excellent mechanical properties but presents challenges in machining, including chip evacuation, burr formation, and elevated cutting temperatures. VAD, particularly low-frequency vibration-assisted drilling (LF-VAD), has been explored as a potential solution to address these issues. The research compares LF-VAD with conventional drilling (CD) under various cutting and cooling conditions. LF-VAD exhibits higher maximum thrust forces under specific conditions, which result in accelerated tool wear. However, it also demonstrates lower RMS (root mean square) forces compared to CD, offering better control over chip formation, reduced burr formation, and improved surface roughness within the hole. Furthermore, LF-VAD generates greater compressive residual stresses on the hole’s inner surface compared to CD, suggesting enhanced fatigue performance. These findings indicate that LF-VAD holds promise for improving the hole’s surface characteristics, fatigue life, and overall component durability in Ti-6Al-4V machining applications. Full article

Prosthetic reconstruction can serve as a feasible alternative, delivering both functional and aesthetic benefits to individuals with hand and finger injuries, frequent causes of emergency room visits. Implant-related infections pose significant challenges in arthroplasty and osteosynthesis procedures, contributing to surgical failures. As a potential solution to this challenge, this study developed a new class of silver (Ag)-doped chitosan (CS) coatings via electrophoretic deposition (EPD) on osseointegrated prostheses for infection therapy. These coatings were successfully applied to additively manufactured Ti₆Al₄V ELI samples. In the initial phase, the feasibility of the composite coating was assessed using the Thermogravimetric Analysis (TGA) and Attenuated Total Reflection (ATR) techniques. The optimized structures exhibited impressive water uptake in the range of 300–360%. Codeposition with an antibacterial agent proved effective, and scanning electron microscopy (SEM) was used to examine the coating morphology. Biologically, CS coatings demonstrated cytocompatibility when in direct contact with a fibroblast cell line (L929) after 72 h. When exposed to the Staphylococcus epidermidis strain (ATCC 12228), these coatings inhibited bacterial growth and biofilm formation within 24 h. These findings underscore the significant potential of this approach for various applications, including endoprostheses like hip implants, internal medical devices, and transcutaneous prostheses such as osseointegrated limb prosthetics for upper and lower extremities. Full article

This study investigated the tensile deformation of Ti-6Al-4V ELI titanium alloy and its effect on corrosion performance. The results showed that the structural morphology of the samples’ strain levels of 0%, 5%, and 10% had minimal changes under an optical microscope. Further investigation of grain orientation information was conducted using electron backscatter diffraction (EBSD), revealing that tensile deformation induced grain rotation, resulting in the diversity of originally preferred orientation grains and a decrease in texture strength. A small amount of {10–12}<−1011> extension twinning formed during the tensile deformation process. The electrochemical properties of Ti-6Al-4V ELI samples with different strain levels were evaluated in 3.5% NaCl solution with pH values of 7 and 1.5. The results indicated that both plastic deformation and acidic environments were detrimental to the passivation film on the titanium alloy surface, leading to reduced corrosion resistance. Full article

The purpose of this paper was to determine the effect of anodization on the in vitro proliferation and adhesion of immortalized human keratinocytes (HaCats) and mouse bone marrow-derived mesenchymal stem cells (BM-MSCs) in Titanium Grade 23 (Ti6Al4V ELI) discs and to describe the surface topography, roughness, and composition of dental implants (body and collar) and abutments submitted to an area-specific anodization process. HaCat cells and BM-MSCs were seeded onto discs with three different surface treatments: machined, area-specific anodization for abutments, and area-specific anodization for implant collars. Cell proliferation was assessed using a resazurin-based fluorescent dye on days 1, 3, and 7, while cell adhesion was examined using scanning electron microscopy (SEM). Surface topography, roughness, and composition were evaluated for six implant bodies with an anodized rough surface, six anodized implant smooth collars, and six anodized prosthetic abutments. Both HaCats and BM-MSCs showed increased viability over time (p < 0.001) with no statistically significant differences among the different surfaces (p = 0.447 HaCats and p = 0.631 BM-MSCs). SEM analysis revealed an enhanced presence and adhesion of HaCat cells on the anodized surface for the implant collars and an increased adhesion of BM-MSCs on both the anodized and machined surface abutments. The topography characteristics of the treated implants and abutments varied depending on the specific implant region. Chemical analysis confirmed the presence of oxygen, calcium, phosphorus, and sodium on the anodized surfaces. The area-specific anodization process can be utilized to create variable topography, increase the specific surface area, and introduce oxygen, calcium, phosphorus, and sodium to dental implants and abutments. While BM-MSCs and HaCat cells showed similar adhesion and proliferation on anodized and machined surfaces, a positive interaction between anodized Ti6Al4V ELI surfaces and these two cell lines present in the peri-implant mucosa was observed. Due to the limitations of the present study, further research is necessary to confirm these findings. Full article