Search Results (22)

The non-corrosive properties of carbon fibres allow for slimmer concrete components, which may reduce CO₂ emissions during production. Given that cement production contributes approximately 8% of global CO₂ emissions, finding alternatives is crucial. Textile-reinforced concrete (TRC) employs technical textiles instead of steel reinforcements and has been extensively studied for its mechanical properties. Carbon’s high tensile strength allows for significantly reduced mass compared to steel while eliminating additional cover requirements. Although producing recycled carbon fibres (rCFs) is energy-intensive, it offers significant energy and raw material savings and can lower global warming risks compared to virgin fibres. This study investigates the potential of rCFs in various forms as concrete reinforcement, highlighting both opportunities and challenges based on experimental results and existing studies. The investigations demonstrated that rCFs, whether used as nonwoven or yarn reinforcement, enhance both the tensile and yield strength of concrete. Furthermore, in many instances, a gradual failure mode rather than an abrupt one is observed. Consequently, the use of rCF textiles as reinforcement in concrete presents significant potential for promoting sustainability within the construction industry. The integration of rCF into carbon concrete presents a promising pathway to enhance the sustainability of construction materials. Full article

This paper focuses on the development of thin-walled panels with specific properties for applications such as water-tight structures. The authors propose the use of textile-reinforced concrete (TRC) as a composite material and highlight its advantages, which include high tensile strength, improved crack resistance, and design flexibility. The study presents a novel approach which combines TRC with reactive powder concrete (RPC) as a matrix and a lightweight aggregate. RPC, known for its brittle behaviour, is reinforced with glass fibres and a textile fabric to increase its flexural strength. The research includes a comprehensive analysis of the physical and mechanical properties of both the unreinforced RPC matrix and the TRC composite. In particular, the lightweight aggregate RPC matrix has a porosity of 41%, and its mechanical properties, such as flexural and compressive strength, are discussed. The TRC composites, produced in thicknesses ranging from 1 mm to 4 mm, are subjected to flexural tests to evaluate their behaviour under load. The thicker elements show typical damage phases, while the thinner elements show greater flexibility and elasticity. SEM observations confirm good adhesion between the glass fibres and the RPC matrix. Water permeability tests show that the TRC composite, despite its highly porous structure, achieves a water permeability two orders of magnitude higher than that of a reference material, highlighting the roles of both the porous aggregate and the matrix hydration. The paper concludes with a proof of concept—a canoe called the PKanoe, which is constructed from the developed TRC composite. The design of the canoe is supported by numerical analysis to ensure its optimal shape and structural integrity under load. The research contributes to the exploration of innovative materials for sustainable civil engineering applications and addresses both structural and environmental considerations. Full article

Of all industrial sectors, the construction industry accounts for about 37% of carbon dioxide (CO₂) emissions. This encompasses the complete life cycle of buildings, from the construction phase to service life to component disposal. The main source of emissions of climate-damaging greenhouse gases such as CO₂, with a share of 9% of global emissions, is the production of ordinary cement as the main binder of concrete. The use of innovative approaches such as impregnated carbon yarns as non-corrosive reinforcement embedded in concrete has the potential to dramatically reduce the amount of concrete required in construction, since no excessive concrete cover is needed to protect against corrosion, as is the case with steel reinforcement. At the same time, architectural design options are expanded via this approach. This is achieved above all using novel robotic manufacturing technologies to enable no-cut direct fiber placement. This innovative technological approach to fabricating 2D and 3D biologically inspired textiles, including non-metallic structures for textile-reinforced concrete (TRC) components, will promote an automatable construction method that reduces greenhouse gas emissions. Furthermore, the impregnated yarn which is fabricated enables the production of load-adapted and gradual non-metallic reinforcement components. Novel and improved design strategies with innovative reinforcement patterns allow the full mechanical potential of TRC to be realized. The development of a robotic fabrication technology has gone beyond the state of the art to implement spatially branched, biologically inspired 3D non-metallic reinforcement structures. A combined robotic fabrication technology, based on the developed flexible 3D yarn-guiding and impregnation module and a 3D yarn fixation module, is required to implement this sophisticated approach to fabricate freely formed 3D non-metallic reinforcement structures. This paper presents an overview of the development process of the innovative technological concept. Full article

Textile-reinforced concrete (TRC) is a cement-based composite material that uses textile as a reinforcement material. The weft-direction fiber bundles in the traditional orthogonally arranged warp–weft textile hardly bear force, and its bonding strength with the weft fiber bundle is not ideal. Under the action of force, a small included angle between the stressed fiber bundle and the stressed direction can effectively increase the anchoring effect of their fibers in the matrix, resulting in higher bonding and reinforcement efficiency. To improve the utilization rate of fibers and the bonding strength between the textile and the concrete matrix, an arrangement along the diagonal of the grids was proposed in this paper. The flexural properties of basalt TRC plates with orthogonal grids (OG-BTRC) and plates with nonorthogonal grids (NOG-BTRC) with different grid angles and grid sizes with different laying methods, namely, a side layout (SL) and diagonal layout (DL), were studied through four-point bending tests. A comparative analysis was carried out with an ABAQUS simulation and the test results. The results showed that with a decrease in the grid angle, the BTRC specimens gradually showed a failure mode of multiple cracks, and most of the cracks appeared in the pure bending area; as the grid angle decreased, the BTRC specimens exhibited excellent flexural bearing capacity, good ductility, and high toughness. The total number of cracks on the specimen increased when it failed, while the spacing of the cracks decreased, and the fracture morphology appeared as fine and uniform features. The toughness of the specimen with a small grid angle using the DL laying method was greater than that using the SL laying method. The software simulation value matched the test data well, which proved that the test result was reliable. Full article

Textile-reinforced cement (TRC) composites can lead to significant material (and dimensional) savings compared to steel-reinforced concrete, particularly when applied in thin-walled structures such as façade panels, shells, etc. In conditions where the geometrical restrictions do not allow for sufficient anchorage, however, the exploitation of this reinforcement may be suboptimal and the TRC’s mechanical properties may decrease. As shown in the literature, the use of 3D textile reinforcement can lead to an improved anchorage in the reinforcement points and superior post-cracking behavior in terms of bending. The question remains as to whether similar improvements can be achieved using 3D spacer connections, inserted post-manufacturing of the textiles. Therefore, this research experimentally investigated the effect of discretely inserted spacer connections on the flexural properties and cracking behavior of TRCs. Six different TRC beam configurations—varying in the placement of the spacer connections over the span—were investigated. Moreover, a comparison was made with two additional configurations: one equivalent 2D TRC system (using the same in-plane textiles but without through-thickness connections) and one 3D TRC system using knitted 3D textiles (with spacer yarns uniformly distributed). The four-point bending tests were monitored via digital image correlation (DIC) to visualize the full-field cracking pattern. The experimental results showed that the spacer connections could strongly improve the post-cracking bending stiffness and the modulus of rupture (MOR) when placed close to the free end of the sample and could also lead to reduced crack widths when placed around the midspan. Full article

Three-dimensional textiles can offer improved mechanical performances compared with planar alternatives when used as reinforcement in Textile-Reinforced Cements (TRCs). The increased post-cracking stiffness observed in unidirectional flexural applications is attributed to the enhanced anchorage provided by the transversal connections in 3D textiles. Currently, this effect has only been observed in unidirectional flexural applications and not in tension. To identify potential anchorage mechanisms in other loading conditions, this research study presents a bidirectional flexural campaign on plate specimens supported in four points. A configuration with 3D reinforcement is compared to a 2D-equivalent configuration as well as numerical simulations. Full article

Textile-reinforced concrete (TRC) is a new composite material comprising high-performance concrete and textile reinforcement from textile yarns with a matrix, usually consisting of epoxy resins (ER). The most significant advantage of ER is the homogenization of all filaments in the yarn and full utilization of its tensile potential. Nevertheless, ER matrix is a critical part of TRC design from the perspective of the fire resistance due to its relatively low resistance at temperatures of approximately 120 ${}^{\circ }$C. This work expands the previously performed mechanical tests at normal temperatures with cement suspension (CS) as a non-combustible material for the yarn matrix. Here, the mechanical properties of CS matrix at elevated temperatures were verified. It was found that the addition of polypropylene fibers into HPC negatively affected the mechanical results of CS matrix specimens. Simultaneously, thermal insulation effect of the covering layers with different thicknesses did not significantly influence the residual bending strength of specimens with CS matrix and achieved similar results as reference specimens. Furthermore, all specimens with ER matrix progressively collapsed. Finally, CS as a textile reinforcement of yarn matrix appears to be a suitable solution for increasing the temperature resistance of TRC structures and for substituting synthetic resins. Full article

Textile reinforced concrete (TRC) has gained attention from the construction industry due to its light weight, high tensile strength, design flexibility, corrosion resistance, and remarkably long service life. Some structural applications that utilize TRC components include precast panels, structural repair, waterproofing elements, and façades. TRC is produced by incorporating textile fabrics into thin cementitious concrete panels. Premature debonding between the textile fabric and concrete due to improper cementitious matrix impregnation of the fibers was identified as a failure-governing mechanism. To overcome this performance limitation, in this study, a novel type of TRC is proposed by replacing the cement binder with a polymer resin to produce textile reinforced polymer concrete (TRPC). The new TRPC is created using a fine-graded aggregate, methyl methacrylate polymer resin, and basalt fiber textile fabric. Four different specimen configurations were manufactured by embedding 0, 1, 2, and 3 textile layers in concrete. Flexural performance was analyzed and compared with reference TRC specimens with similar compressive strength and reinforcement configurations. Furthermore, the crack pattern intensity was determined using an image processing technique to quantify the ductility of TRPC compared with conventional TRC. The new TRPC improved the moment capacity compared with TRC by 51%, 58%, 59%, and 158%, the deflection at peak load by 858%, 857%, 3264%, and 3803%, and the toughness by 1909%, 3844%, 2781%, and 4355% for 0, 1, 2, and 3 textile layers, respectively. TRPC showed significantly improved flexural capacity, superior ductility, and substantial plasticity compared with TRC. Full article

As a new type of repairing and reinforcing material, textile-reinforced concrete (TRC) is often used to improve mechanical properties and durability of offshore, port, and hydraulic structures in the corrosive environment. In order to investigate how to quantify the permeability performance of TRC under external pressurized water, standard concrete permeability tests, nuclear magnetic resonance (NMR) tests, and scanning electron microscope (SEM) tests were conducted. These tests considered the effects of fiber grid size, Tex content, and water–cement ratio on the impermeability of TRC. Experimental results show that water gathers around the fiber bundles and migrates upwards along the longitudinal fiber under external water pressure and seeps out from the upper surface of the concrete specimen. Furthermore, based on the concentric annular slit flow theory and hydropower similarity principle, this study established a formula for the permeability of TRC and the calculated values are in good agreement with the experimental values. Full article

Acoustic emission (AE) is applied for the structural health evaluation of materials. It commonly uses piezoelectric sensors to detect elastic waves coming from energy releases within the material. Concerning cementitious composites as well as polymers, AE parameters have proven their potential to not only detect the existence of a defect, its location and the fracture mode, but also the developing strain field even before visible damage evolves. However, the wave propagation distance, wave dispersion due to plate geometry, heterogeneity and reflections result in attenuation and distortion of the AE waveforms. These factors render the interpretation more complex, especially for large samples. In this study, the effect of wave propagation on plain glass textile-reinforced cement (TRC) plates is investigated. Then, curved plates with different widths are mechanically loaded for bending with concurrent AE monitoring. The aim is to evaluate to what extent the plate dimensions and propagation distance influence the original AE characteristics corresponding to a certain fracture mechanism. Full article

Textile-reinforced concrete (TRC) is a material consisting of high-performance concrete (HPC) and tensile reinforcement comprised of carbon roving with epoxy resin matrix. However, the problem of low epoxy resin resistance at higher temperatures persists. In this work, an alternative to the epoxy resin matrix, a non-combustible cement suspension (cement milk) which has proven stability at elevated temperatures, was evaluated. In the first part of the work, microscopic research was carried out to determine the distribution of particle sizes in the cement suspension. Subsequently, five series of plate samples differing in the type of cement and the method of textile reinforcement saturation were designed and prepared. Mechanical experiments (four-point bending tests) were carried out to verify the properties of each sample type. It was found that the highest efficiency of carbon roving saturation was achieved by using finer ground cement (CEM 52.5) and the pressure saturation method. Moreover, this solution also exhibited the best results in the four-point bending test. Finally, the use of CEM 52.5 in the cement matrix appears to be a feasible variant for TRC constructions that could overcome problems with its low temperature resistance. Full article

The main aim of this study was to investigate the improved autogenous healing of concrete caused by a crystalline admixture in combination with textile reinforced concrete (TRC). This phenomenon (improved healing) has not yet been described by any independent study, and not at all in relation to TRC. The results of the study confirmed that the interaction between TRC and the crystalline admixture’s self-healing ability is advantageous and usable. The application of crystalline admixture could ensure the long-term entirety of the TCR element, where microcracks could occur. This allows for the creation of advantageous, thin (achieved by TRC) and waterproof (achieved by the crystalline admixtures) concrete structures. Moreover, this does not depend on temperature in the range of 4–30 °C (lower temperatures are of course problematic, as for most other cementitious materials). However, the interaction of both materials has its limits; the cracks must not be too wide (max. 0.1 mm), otherwise they will not heal. On the other hand, the advantage is that it does not matter what type of cement is used (CEM I and CEM II showed the same results), and the composition of the newly formed crystals in the cracks corresponds to the composition of the C-S-H gel, so it can be assumed that secondary hydration of the Portland cement occurred in the crack area. Full article

As previous research has shown, the use of 3D textiles does not only facilitate the manufacturing process of Textile Reinforced Cement (TRC) composites but also influences the mechanical properties of the TRC. A fundamental understanding of the contribution of the transversal connections in the 3D textile to the loadbearing behavior of 3D TRCs is, however, still lacking in the literature. Therefore, this research experimentally investigates two different parameters of 3D TRCs; firstly, the 3D textile typology, namely knitted versus woven transversal connections, is investigated. Secondly, the influence of the stress direction with respect to the orientation of these connections (parallel or perpendicular) is studied. A clear influence of the orientation is witnessed for the woven 3D TRC system while no influence is observed for the knitted 3D TRC. Both woven and knitted 3D TRC systems show an increased post-cracking bending stiffness compared to an equivalent 2D system (with the same textiles but without transversal connections), yet the woven 3D TRC clearly outperforms the knitted 3D TRC. Full article

Textile Reinforced Concrete (TRC) is a prefabricated novel lightweight high-performance composite material that can be used as a load-bearing or non-load-bearing component of prefabricated buildings. Making TRC with Ultra-High-Strength Concrete (UHSC) (≥100 MPa) can be considered as a potential improvement method to further enhance its properties. This paper investigated the performance of Ultra-High-Strength Textile Reinforced Concrete (UHSTRC) under flexural loading. A detailed experimental program was conducted to investigate the behavior of UHSC on TRC. In the experimental program, a sudden drop in load was observed when the first crack appeared in the UHSTRC. A detailed analytical program was developed to describe and understand such behavior of UHSTRC found in experiments. The analytical program was found to be in good agreement with the experimental results and it was used to carry out an extensive parametric study covering the effects of the number of textile layers, textile material, textile mesh density, and UHSTRC thickness on the performance of UHSTRC. Using a high number of textile layers in thin UHSTRC was found to be more effective than using high-thickness UHSTRC. The high modulus textile layers effectively increase the performance of UHSTRC. Full article

Acoustic emission (AE) is a monitoring technique that has proven its suitability in and outside of the laboratory in characterizing the structural condition of materials. In composites for construction and repair, several breakthroughs have been recently noted involving mainly fracture mode evaluation based on the AE waveform characteristics. However, the acquired signals, apart from the cracking source strongly depend on the size and shape of the plate specimens. While the effect of wave propagation distance has been studied, the effect of the lateral dimension of the plate has not been given proper attention, being a broken link in translating the results from small coupons to real size plates. This paper examines wave propagation from artificial sources as well as actual AE signals in textile-reinforced cement (TRC) plates indicating the strong differences in the results that are attributed just to the shape and size of the specimens and showing that interpretation toward the actual sources is firmly connected to geometric factors. Full article