Search Results (11)

To reduce greenhouse gas (GHG) emissions, decarbonize coal, and also create a circular economy model, solid recovered fuel (SRF) has been developed as an alternative fuel/energy source in the international community, especially in developed countries with a high dependence on imported energy. This mini review offers updates on the regulatory promotion of the production of SRF, focusing on the reuse of biomass or lignocellulosic waste as a starting material in Japan, South Korea, and Taiwan. In this regard, the status of renewable energy and the policies for bioenergy in Japan, South, and Taiwan are first addressed in this work. It is found that the terms for defining refuse/waste/biomass-derived fuel are different across East Asia. However, SRF is increasingly used for the substitution of fossil fuels in industrial utilities (including boilers, incinerators, and kilns), as well as for steam (heat) utilization and/or power generation. With the international policies of pursuing staged carbon reduction by 2030 and carbon neutrality by 2050, the regulatory promotion of the use of bio-SRF has been actively adopted by these countries or regions. Regarding the quality requirements of SRF and concerns about air pollutant emissions, this work also offers updates on regulatory standards, especially in Taiwan. Finally, prospects for the production of bio-SRF and concerns regarding its use are addressed to support the development of a sustainable and circular society. Full article

In this study, thermal elasto-plastic finite element analysis was conducted to derive the optimal welding sequence to minimize overlay welding deformation on the water wall panels of an SRF (solid refuse fuel) boiler. The water wall panels of an SRF boiler are exposed to high temperatures and corrosive environments, making overlay welding essential. However, because the length of the water wall panels and tubes exceeds 7 m, significant deformation occurs after overlay welding. Additionally, due to the large size of the water wall panels, full-size thermal elasto-plastic analysis requires huge computational costs. Therefore, in this study, the effects of welding sequence on overlay welding deformation were first investigated for a reduced model to derive the optimal welding sequence. Subsequently, an analysis model for the full-size pipe panels was established to compare and analyze the conventional welding sequence with the optimal welding sequence, thereby verifying the validity of the study. According to the welding sequence derived from the reduced model, welding deformation in the full-size model was significantly reduced compared to the conventional sequence. This reduction in deformation was discussed by analyzing the deformation behavior of the structure at each stage of the overlay welding process. Full article

The pyrolysis of food waste has high economic potential and produces several value-added products, such as gas, bio-oil, and biochar. In South Korea, biochar production from food waste is prohibited, because dioxins are generated during combustion caused by the chloride ions arising from the high salt content. This study is the first to examine the water quality and the applicability of food waste-based biochar as solid refuse fuel (SRF) based on a demineralization process. The calorific value increased after demineralization due to the removal of ionic substances and the high carbon content. The chloride ion removal rate after demineralization increased with the increasing pyrolysis temperature. A proximate analysis of biochar indicated that the volatile matter decreased, while ash and fixed carbon increased, with increasing pyrolysis temperature. At 300 °C pyrolysis temperature, all domestic bio-SRF standards were met. The organic matter concentration in water decreased with increasing carbonization temperature, and the concentrations of soluble harmful substances, such as volatile organic compounds (VOCs), were within the standards or non-detectable. These results suggest that biochar can be efficiently generated from food waste while meeting the emission standards for chloride ions, dissolved VOCs, ash, and carbon. Full article

Bio-SRF based on livestock waste has low heating value and high moisture content. The concentration of toxic gases such as SOx, NOx, and HCl in the flue gas is changed according to the composition of fuel, and it has been reported. Therefore, the study of fuel combustion characteristics is necessary. In this study, we investigated combustion characteristics on the blended firing of coal and Bio-SRF (bio-solid refused fuel) made from livestock waste fuel in CFBC (circulating fluidized bed combustor). The raw materials for manufacturing Bio-SRF include agricultural waste, herbaceous plants, waste wood, and vegetable residues. Bio-SRF, which is formed from organic sludge, has a low heating value and a high moisture content. Bio-SRF of livestock waste fuel is blended with different ratios of coal based on heating values when coal is completely combusted in CFBC. In the result of experiment, the combustor efficiency of calculated unburned carbon concentration in the fly ash shows 98.87%, 99.04%, 99.64%, and 99.71% when the multi co-combustion ratio of livestock waste fuel increased from 100/0 (coal/livestock waste) to 70/30 (coal/livestock waste). In addition, the boiler efficiency is shown to be 86.23%, 86.30%, 87.24% and 87.27%. Through the experimental results, we have identified that co-combustion of livestock waste fuel does not affect boiler efficiency. We have systematically investigated and discussed the temperature changes of the internal combustor, compositions of flue gases, solid ash characteristics, and the efficiency of combustion and of the boiler during co-combustion of coal and Bio-SRF. Full article

Solid Refuse Fuel (SRF) manufacturing facilities process 4.72 million tons of waste annually. The residues generated after manufacturing SRF products account for 35–40% of the input waste, and most of them are finally disposed of in landfills. The process flow and management status of SRF manufacturing facilities were investigated, and the residues generated from SRF manufacturing facilities using municipaland industrial waste, respectively, were separated by particle size. The appropriate separation conditions for the residues according to the characteristics of the input raw materials were presented through the analysis of loss on ignition (LOI), organic foreign substance content, heating value, and carbon content. Based on this, the appropriate management criteria (draft) for the subsequent treatment of final residues were derived to improve recyclability. Residues generated in the SRF manufacturing process need to be additionally separated into combustibles and incombustibles through cylindrical rotary separating devices before subsequent the final disposal process. Full article

A CFBC (Circulating Fluidized Bed Combustor) boiler for combusted SRF (Solid Refused Fuel) is designed for solid waste combustion and power generation. The boiler consumes about 200 tons/day of SRF and generates 60 ton/h of steam or 10 MWe in electricity. The boiler is designed to burn pelletized waste fuel made of municipal solid waste collected from a town with a population of 400,000. Heat and mass balance calculations over the combustor and at each boiler section were performed and compared between the designed and measured data to analyze the boiler’s performance. After-combustion, the most significant phenomenon in low-density waste-derived fuel combustion in a CFBC boiler was monitored. The heat and mass balance were the most appropriate tools to analyze the boiler performance. The flow rate of spray water at the de-superheater was a reliable indicator to quantify the after-combustion. The design modification of the boiler unit for after-combustion control in the existing boiler was based on the quantification of spray water. The load distribution of the de-superheater decreases from 1.76% to 0.87% in 89% MCR before the installation of the evaporator and 82* % MCR load distribution of each boiler part after installation. The result was effective for the control of after-combustion in the existing boiler. Full article

Incineration plants using solid refused fuel (SRF) should control their air pollution materials to minimize environmental impact. This study evaluated the emission of polychlorinated dibenzo-p-dioxin/dibenzofurans (PCDD/DFs) congener patterns in seven commercial incineration plants in Korea using SRF and biomass SRF (bio-SRF). We examined the reduction rate differences of PCDD/DFs, depending on the air pollutant control device. All seven incineration plants sufficiently managed their dioxin emissions. However, both SRF and bio-SRF incineration plants showed active chlorination reactions and resulted in a large amount of highly chlorinated dioxins. The average dioxin concentration was 0.02 ng international toxic equivalency quantity (I-TEQ)/Sm³. Ratios of 1,2,3,4,6,7,8-HpCDF and 1,2,3,7,8-PeCDF were high in the waste heat boilers of both SRF and bio-SRF incineration plants. The octachlorinated dibenzofuran (OCDF) ratio was only high in the SRF incineration plants. Octachlorodibenzo-p-dioxin (OCDD) and OCDF exhibited high dioxin ratios. SRF incineration plants had a low ratio of OCDF to 1,2,3,4,6,7,8-HpCDF. In addition, the reduction rate of PCDD/DFs was substantially high after treatment with the air pollutant control device. Full article

To help mitigate the effects of global warming and fossil fuel depletion caused by human use of fossil fuels, solid fuel pellets were developed from a mixture of spent coffee grounds (SCG) and pine sawdust (PS). The feasibility of SCG-PS pellets as biofuel was also verified by evaluating its fuel quality. An increase in the proportion of SCG in the pellet led to an increase in its calorific value, owing to the high C, H, and oil contents, and increases in the ash and S contents, owing to the high S content in SCG. Analysis of the feedstock particle size distribution revealed that SCG particles are smaller than PS particles; thus, the durability of the pellet decreases as the proportion of SCG increases. Accordingly, the samples with higher SCG proportions (70 and 90 wt.%) did not meet the moisture content standards for biomass solid refuse fuel (bio-SRF) set by the Korea Ministry of Environment, whereas the samples with lower SCG proportions did. In particular, CP10 (10 wt.% SCG + 90 wt.% PS) satisfied the quality standards of Grade 1 wood pellets, demonstrating the feasibility of using SCG as a raw material for biofuel pellet production. Full article

Biomass co-firing in coal-fired power plants has been widely accepted to reduce the environmental burden. In this study, food waste (FW) and sewage sludge (SS), which are the main types of municipal organic waste, were selected as solid refuse fuel (SRF). To compensate for the limitations of FW and SS, a mixture of FW and SS with varying ratios was processed using pyrolysis and desalination. The fuel properties such as the calorific value, chlorine content, alkali and alkaline earth metallic species (AAEMs) content, and heavy metal content were determined. The calorific values of all biochars were greater than 12.6 MJ/kg, which satisfies the national threshold of Bio-SRF in Korea. Chlorine and AAEMs contents exhibited clear trends for the FW ratio and pyrolysis temperature. Increasing concentrations of heavy metals were observed with increasing SS ratio and pyrolysis temperature. These results provide important insights into the practical application of municipal waste-based biochar in coal-fired plants, as well as the influence of mixing ratio and pyrolysis temperature. Full article

Fluidized bed combustors were initially designed and built basically for the utilization of fossil fuels, mostly coal. The actual worldwide trend of transitioning from fossil fuels to renewables requires sufficient knowledge on the fluid mechanics of these new particle types because of the significant differences in their shapes, sizes, densities, and homogeneities. This article presents experimental results on the particle entrainment and mixing of some industrially relevant fuels such as solid refused fuel/refuse derived fuel (SRF/RDF), bark, sunflower shell, and wheat shell. The measurements were performed on a lab-scale fluidized bed experimental facility. The results show that sunflower shell is entrained in the highest degree; however, at very low velocity, the entrainment of wheat shell is the most intensive. The entrainment behaviors of the investigated SRF and bark samples are similar. On the other hand, the mixing results showed that the SRF has relatively high mass fractions in the bottom and centeral regions of the fluidized bed at low superficial velocities, while at elevated velocities, the entire mass of this fuel is shifted upwards. Interestingly, just the opposite tendency can be observed in cases of all other investigated biomass fuels. Finally, the nonspherical renewable active particles have markedly higher concentrations in the bottom region of the bed compared to spherical ones. Full article

The increasing CO₂ concentration in the Earth’s atmosphere, mainly caused by fossil fuel combustion, has led to concerns about global warming. Carbonation is a technique that can be used as a carbon capture and storage (CCS) technology for CO2 sequestration. In this study, the utilization of the fly ash from a solid refused fuel (SRF) power plant as a solid sorbent material for CO₂ capture via semi-dry carbonation reaction was evaluated as a simple process to reduce CO₂. The fly ash was exposed to accelerated carbonation conditions at a relative humidity of 25, 50, 75, and 100%, to investigate the effects of humidity on the carbonation kinetics of the fly ash. The reaction conditions such as moisture, concentration of CO₂, and reaction time can affect CO₂ capture performance of fly ash. Due to a short diffusion length of H₂CO₃ in water, the semi-dry process exhibits faster carbonation reaction than the wet process. Especially, the semi-dry process does not require a wastewater treatment plant because it uses a small amount of water. This study may have important implications, illustrating the possibility of replacing the wet process with the semi-dry process. Full article