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17 pages, 7033 KiB  
Article
A Study on the Low-Intensity Cracking Resistance of Drainage Asphalt Mixtures by Graphene/Rubber Powder Compound Modified Asphalt
by Jingcheng Chen, Yongqiang Cheng, Ke Liang, Xiaojian Cao, Yanchao Wang and Qiangru Shen
Materials 2025, 18(15), 3451; https://doi.org/10.3390/ma18153451 - 23 Jul 2025
Viewed by 252
Abstract
In order to investigate the influence of graphene/rubber powder compound modified asphalt on the low-temperature cracking resistance of drainage asphalt mixtures, graphene/rubber powder compound modified asphalt mixtures were prepared using graphene/rubber powder compound modified asphalt for drainage asphalt mixtures, and compared with SBS-modified [...] Read more.
In order to investigate the influence of graphene/rubber powder compound modified asphalt on the low-temperature cracking resistance of drainage asphalt mixtures, graphene/rubber powder compound modified asphalt mixtures were prepared using graphene/rubber powder compound modified asphalt for drainage asphalt mixtures, and compared with SBS-modified asphalt and rubber powder-modified asphalt, and the low-temperature cracking resistance of graphene/rubber powder compound modification asphalt mixtures was investigated through the Marshall Stability Test, Semi-circular Bending Test (SCB), and Freeze–Thaw Split Test. Research was carried out. At the same time, a scanning electric microscope (SEM) was adopted to analyze the micro-mechanism of the graphene/rubber powder compound modified asphalt mixtures under the microscopic condition. The findings showed that graphene dispersed the aggregation of rubber powder effectively in the microscopic state and improved the stability of the composite modified asphalt. The addition of graphene improved the fracture energy of rubber powder composite modified asphalt by 15.68% under the condition of −15 °C to 0 °C, which effectively slowed down the decrease of fracture energy; at −15 °C and −10 °C, the largest stresses were improved by 7.50% and 26.71%, respectively, compared to the drainage asphalt mixtures prepared as rubber powder-modified asphalt and SBS-modified asphalt. After a freeze–thaw cycle, the maximum stress decrease of graphene/rubber powder compound modified asphalt was 21.51% and 10.37% at −15 °C and 0 °C, respectively. When compared to rubber powder-modified asphalt, graphene/rubber powder compound modified asphalt significantly improved the low-intensity cracking resistance of drainage asphalt mixtures at low temperatures, slowed down the decrease of the maximum stress, and its low-temperature cracking resistance was more stable. Full article
(This article belongs to the Section Construction and Building Materials)
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14 pages, 4450 KiB  
Article
Performance Evaluation of Waterborne Epoxy Resin-Reinforced SBS, Waterborne Acrylate or SBR Emulsion for Road
by Hao Fu and Chaohui Wang
Coatings 2025, 15(7), 787; https://doi.org/10.3390/coatings15070787 - 3 Jul 2025
Viewed by 331
Abstract
To obtain waterborne polymer-modified emulsified asphalt materials with better comprehensive performance, waterborne polymer modifiers including waterborne epoxy resin (WER)-reinforced styrene–butadiene–styrene block copolymer (SBS), waterborne acrylate (WA) or styrene butadiene rubber (SBR) emulsion were prepared. The mechanical strength, toughness, adhesion and impact resistance of [...] Read more.
To obtain waterborne polymer-modified emulsified asphalt materials with better comprehensive performance, waterborne polymer modifiers including waterborne epoxy resin (WER)-reinforced styrene–butadiene–styrene block copolymer (SBS), waterborne acrylate (WA) or styrene butadiene rubber (SBR) emulsion were prepared. The mechanical strength, toughness, adhesion and impact resistance of these waterborne polymers were evaluated. Furthermore, the correlation between the performance indicators of the waterborne polymers was analyzed. Based on Fourier transform infrared (FTIR) spectroscopy and thermogravimetric (TG) analysis, the mechanism of WER-modified SBS and WA was characterized. The results show that adding 10%–15% WER can significantly improve the mechanical properties of the waterborne polymer. The performances of modified SBS and WA are better than that of modified SBR. When the content of WER is 10%, the tensile strength, elongation at break and pull-off strength of WER-modified SBS and WA are 4.80–6.38 MPa, 476.3%–579.6% and 1.62–1.70 MPa, respectively. The mechanical strength and breaking energy of the waterborne polymers show a significant linear correlation with their application properties such as adhesion, bonding and impact resistance. FTIR and TG analyses indicate that WER-modified SBS or WA prepared via emulsion blending undergo primarily physical modifications, enhancing thermal stability while promoting crosslinking and curing. Full article
(This article belongs to the Special Issue Green Asphalt Materials—Surface Engineering and Applications)
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18 pages, 5037 KiB  
Article
Micromodification Mechanism and High-Temperature Rheological Properties of Activated Rubber/Styrene–Butadiene–Styrene Compound-Modified Asphalt
by Kai Zhang, Xuwen Zhong, Xukun Huang, Weihua Wan, Hai Zhou and Bin Liu
Materials 2025, 18(11), 2643; https://doi.org/10.3390/ma18112643 - 4 Jun 2025
Viewed by 562
Abstract
Currently, research on the modification mechanisms of activated rubber/SBS (styrene–butadiene–styrene) composites and the microscopic processes involved remains limited. To investigate the impact of the rubber activation treatment combined with SBS modifier on asphalt modification, this study employs composite-modified asphalt formulations using either a [...] Read more.
Currently, research on the modification mechanisms of activated rubber/SBS (styrene–butadiene–styrene) composites and the microscopic processes involved remains limited. To investigate the impact of the rubber activation treatment combined with SBS modifier on asphalt modification, this study employs composite-modified asphalt formulations using either a conventional mix or activated rubber in conjunction with SBS. Infrared spectroscopy (IR) and scanning electron microscopy (SEM) were utilized to analyze the chemical components and microscopic morphology of the composite-modified asphalt following activation treatment. Microscopic analysis revealed that the asphalt stirred for 20 min has a characteristic peak with a wave number of 966 cm−1, while the characteristic peak with a wave number of 700 cm−1 is not obvious. That is, the asphalt sample contains the polybutadiene component and a reduced amount of the polystyrene component. Therefore, it can be inferred that the asphalt sample only contains activated rubber, along with less SBS modifier content. Traditional rubber undergoes significant expansion reactions during the mixing stage, but there are difficulties in degradation, which leave large particles and reduce the proportions of the lightweight asphalt components. However, active rubber and SBS mainly expand and degrade more completely during the shear stage, forming many micro-volume particles in asphalt. Additionally, frequency scanning and multiple creep recovery tests were conducted to evaluate the high-temperature rheological properties of the asphalt. The results indicate that activated rubber, doped at 20%, and SBS, doped at 2%, significantly enhance the high-temperature rheological properties of the composite-modified asphalt compared to base asphalt, exhibiting a 417.16% increase in the complex modulus at 64 °C and 1 Hz. Furthermore, these modifiers interact synergistically to improve modification efficiency. Full article
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20 pages, 3018 KiB  
Article
Performance Evaluation of Desulfurized Rubber Powder and Styrene-Butadiene-Styrene Composite-Modified Asphalt
by Bin Liu, Kai Zhang, Xiangyang Fan and Chongzhi Tu
Coatings 2025, 15(5), 607; https://doi.org/10.3390/coatings15050607 - 19 May 2025
Viewed by 509
Abstract
Rubber powder asphalt has been widely studied due to its favorable temperature sensitivity and fatigue resistance. However, because rubber powder does not easily swell in asphalt, it leads to poor storage stability and high viscosity, limiting its large-scale application. In this study, modified [...] Read more.
Rubber powder asphalt has been widely studied due to its favorable temperature sensitivity and fatigue resistance. However, because rubber powder does not easily swell in asphalt, it leads to poor storage stability and high viscosity, limiting its large-scale application. In this study, modified asphalt was prepared using desulfurized rubber powder (DRP) and styrene-butadiene-styrene (SBS) modifiers, aiming to identify the optimal formulation for enhanced performance. It was hypothesized that the combined use of DRP and SBS would produce synergistic effects, improving the overall mechanical and rheological properties of the asphalt. To test this, the effects of this composite modification were evaluated using Marshall tests (penetration, softening point, ductility, elastic recovery, and Brookfield viscosity) and Superpave tests (shear modulus, high-performance grade, rutting factor, fatigue factor, and creep and recovery). Additionally, moisture susceptibility, high-temperature stability, low-temperature cracking resistance, and fatigue resistance at the mixture level were assessed. Performance was evaluated according to the Chinese standard JT/T 798-2019 for rubberized asphalt using reclaimed tire rubber. Results show that DRP-modified asphalt demonstrates excellent temperature sensitivity, rutting resistance, deformation resistance, and fatigue performance. However, an excessive amount of DRP increases Brookfield viscosity, which negatively affects the workability of the asphalt binder. The addition of SBS further improves the softening point, ductility, and deformation recovery of the binder. Considering cost-effectiveness and overall performance, the optimal formulation was determined to be 25% DRP and 1% SBS. At this dosage, all performance indicators met the required standards. The rotational viscosity at 180 °C was approximately 35% lower than that of conventional rubber powder–modified asphalt, while the high-temperature rutting factor and fatigue resistance at medium-to-low temperatures outperformed those of SBS-modified asphalt. The mixture test results reveal that the gradation has an impact on the performance of the obtained mixture, but overall, the DRP-SBS composite-modified asphalt mixture has significant advantages in terms of performance and cost-effectiveness. Full article
(This article belongs to the Special Issue Advances in Asphalt and Concrete Coatings)
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27 pages, 9717 KiB  
Article
Research on the Optimization and Regulation Mechanism of Waterproofing, Impermeability, and Water Vapor Transmission Property of Mortar Based on Different Modifiers
by Zelei Li, Chuanchuan Guo, Lanlan Xu and Ru Wang
Materials 2025, 18(10), 2363; https://doi.org/10.3390/ma18102363 - 19 May 2025
Viewed by 496
Abstract
It is challenging for mortar to simultaneously enhance the transmission property of water vapor while maintaining excellent waterproofness and impermeability. However, in some applications, both are necessary. Therefore, three different kinds of modifiers, i.e., cementitious capillary crystalline waterproof materials (XYPEX), γ-methacryloxy-propyl-trimethoxy-silane (KH570), and [...] Read more.
It is challenging for mortar to simultaneously enhance the transmission property of water vapor while maintaining excellent waterproofness and impermeability. However, in some applications, both are necessary. Therefore, three different kinds of modifiers, i.e., cementitious capillary crystalline waterproof materials (XYPEX), γ-methacryloxy-propyl-trimethoxy-silane (KH570), and styrene-butadiene rubber latex (SB), are employed to explore how modified mortar can possess excellent waterproofness, impermeability, and the water vapor transmission property simultaneously. Combining characterization techniques, the influencing factors of these three properties are studied. The results indicate that XYPEX promotes the formation of hydration products within pores, improves waterproofness and impermeability, but decreases the water vapor transmission property. KH570 introduces numerous pores ranging from 0.1 to 5 micrometers and enhances the hydrophobicity of mortar; at 1.25% and 2.5% contents, the modified mortar exhibits excellent waterproofness and water vapor transmission property but poor impermeability. SB introduces numerous air pores and forms polymer films; at 20% content, the modified mortar exhibits excellent waterproofness and water vapor transmission property, with impermeability remaining unchanged, making SB a favorable modifier that combines these three properties. Finally, the mechanisms of these three properties are discussed, which provides a theoretical reference for the control of mortar’s waterproofing, impermeability, and water vapor transmission. The selection of modifiers is based on the actual performance requirements. Full article
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19 pages, 5126 KiB  
Article
Rheological Properties and Influence Mechanisms of Twin-Screw Activated Rubber Powder Composite SBS-Modified Asphalt
by Yicai Zhao, Rui Dong, Jingzhuo Zhao, Yongning Wang, Fucheng Guo, Xiaolong Wei, Bo Li and Yong Huang
Materials 2025, 18(10), 2359; https://doi.org/10.3390/ma18102359 - 19 May 2025
Cited by 1 | Viewed by 418
Abstract
To investigate the rheological properties and influence mechanisms of twin-screw activated rubber composite-modified asphalt, we used SBS-modified asphalt (SBS) as the reference. Raw rubber powder composite-modified asphalt (RA/SBS) and activated rubber composite-modified asphalt (ARA/SBS) were prepared. A dynamic shear rheometer (DSR) and bending [...] Read more.
To investigate the rheological properties and influence mechanisms of twin-screw activated rubber composite-modified asphalt, we used SBS-modified asphalt (SBS) as the reference. Raw rubber powder composite-modified asphalt (RA/SBS) and activated rubber composite-modified asphalt (ARA/SBS) were prepared. A dynamic shear rheometer (DSR) and bending beam rheometer (BBR) were employed to comparatively analyze the rheological characteristics of the three modified asphalts, while Fourier transform infrared spectroscopy (FTIR) and fluorescence microscopy were used to reveal the micro-mechanisms in ARA/SBS. The results showed that ARA/SBS exhibited better storage stability and low-temperature flexibility compared to SBS and RA/SBS, and ARA/SBS demonstrated lower viscosity than RA/SBS. Among the three, ARA/SBS showed significantly improved high-temperature performance. The comparison of creep stiffness S and creep rate m indicated optimal performance in ARA/SBS, confirming that twin-screw activated rubber powder could significantly enhance the low-temperature properties of modified asphalt. Microscopically, chemical reactions occurred between oxygen-containing functional groups in activated rubber and polar groups in asphalt, while a cross-linked network structure formed between activated rubber molecules and asphalt molecular chains, improving compatibility and enhancing the rheological properties of composite modified asphalt. Full article
(This article belongs to the Section Construction and Building Materials)
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12 pages, 2269 KiB  
Article
Investigation of Rutting and Aging Performance of Gap-Graded Rubberized Asphalt Mixtures
by Marek Pszczola and Bohdan Dolzycki
Materials 2025, 18(10), 2263; https://doi.org/10.3390/ma18102263 - 13 May 2025
Viewed by 445
Abstract
Gap-graded asphalt mixtures like stone mastic asphalt (SMA), porous asphalt (PA), and asphalt mixtures for very thin layers (fr. Béton Bitumineuse Très Mince—BBTM) are usually made with the use of SBS (styrene-butadiene-styrene) polymer-modified bitumen. This is a binder that allows one to achieve [...] Read more.
Gap-graded asphalt mixtures like stone mastic asphalt (SMA), porous asphalt (PA), and asphalt mixtures for very thin layers (fr. Béton Bitumineuse Très Mince—BBTM) are usually made with the use of SBS (styrene-butadiene-styrene) polymer-modified bitumen. This is a binder that allows one to achieve the required parameters, but at the same time, its use increases the costs of making pavement layers. An alternative to polymer-modified bitumen (SBS) is rubber-modified bitumen. The research presented in this publication includes an assessment of the resistance to permanent deformation and susceptibility to aging of SMA and porous asphalt (PA) mixtures containing both SBS polymer-modified bitumen and rubber-modified bitumen, where the modification process was carried out directly in the refinery. The laboratory tests of resistance to deformation were assessed based on the rutting test and on the assessment of the dynamic modulus (SPT). The changes in the tested asphalt mixtures after aging in laboratory conditions were assessed based on the changes in the stiffness modulus (IT-CY) and the changes in the indirect tensile strength (ITS) after the short-term and long-term aging processes. The presented research results clearly show that the use of rubber-modified bitumen produced in industrial conditions (i.e., in a refinery) allows one to obtain gap-graded mixtures that are as resistant to permanent deformation as mixtures containing SBS polymer-modified bitumen. Similar conclusions resulted from the study of susceptibility to aging. Changes after aging for both types of asphalt mixtures were at a similar level. The presented results clearly indicate that, in the case of gap-graded mixtures such as SMA- and PA-type mixtures, they meet the rutting and aging expectations when either expensive modified bitumen or a cheaper, more environmentally friendly alternative (rubber-modified bitumen) is used. Full article
(This article belongs to the Special Issue Innovative Approaches in Asphalt Binder Modification and Performance)
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31 pages, 3727 KiB  
Article
Time-Domain Characterization of Linear Viscoelastic Behavior in Asphalt Mixtures: A Comparative Evaluation Through Discrete and Continuous Spectral Techniques
by Fei Zhang, Bingyuan Huo, Wanmei Gui, Chao Li, Heng Liu, Yongming Xing, Lan Wang and Pucun Bai
Polymers 2025, 17(10), 1299; https://doi.org/10.3390/polym17101299 - 9 May 2025
Viewed by 365
Abstract
This study systematically investigates continuous and discrete spectra methodologies for determining time-domain viscoelastic response functions (creep compliance and relaxation modulus) in asphalt mixtures. Through complex modulus testing of three asphalt mixtures (base asphalt mixture, SBS-modified asphalt mixture, and crumb rubber-modified asphalt mixture), we [...] Read more.
This study systematically investigates continuous and discrete spectra methodologies for determining time-domain viscoelastic response functions (creep compliance and relaxation modulus) in asphalt mixtures. Through complex modulus testing of three asphalt mixtures (base asphalt mixture, SBS-modified asphalt mixture, and crumb rubber-modified asphalt mixture), we established unified master curves using a Generalized Sigmoidal model with approximated Kramers–Kronig (K-K) relations. Discrete spectra can be obtained by Prony series of Maxwell/Kelvin modeling, while continuous spectra derived through integral transformation produced complementary response functions by numerical integration. Comparative analysis demonstrated that discrete and continuous spectra methods yield highly consistent predictions of the relaxation modulus and creep compliance within conventional time scales (10−7–105 s), with significant deviations emerging only at extreme temporal extremities. Compared to discrete spectra results, material parameters (relaxation modulus and creep compliance) derived from continuous spectra methods invariably asymptotically approach upper and lower plateaus. Notably, the maximum equilibrium values derived from continuous spectra methods consistently surpassed those obtained through discrete approaches, whereas the corresponding minimum values were consistently lower. This comparative analysis highlights the inherent limitations in the extrapolation reliability of computational methodologies, particularly regarding spectra method implementation. Furthermore, within the linear viscoelastic range, the crumb rubber-modified asphalt mixtures exhibited superior low-temperature cracking resistance, whereas the SBS-modified asphalt mixtures demonstrated enhanced high-temperature deformation resistance. This systematic comparative study not only establishes a critical theoretical foundation for the precise characterization of asphalt mixture viscoelasticity across practical engineering time scales through optimal spectral method selection, but also provides actionable guidance for region-specific material selection strategies. Full article
(This article belongs to the Special Issue Advances in Functional Rubber and Elastomer Composites, 3rd Edition)
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29 pages, 3472 KiB  
Article
Study on Composition Design and Performance Characteristics of Warm-Mixed Rubber–Asphalt Mixture for Cold-Region Stress Absorption Layers
by Rui Pan, Jifeng Chang and Yu Chen
Buildings 2025, 15(7), 1164; https://doi.org/10.3390/buildings15071164 - 2 Apr 2025
Viewed by 389
Abstract
Reflection cracks significantly compromise the service life of half-rigid asphalt pavements in cold regions. This study introduces SAKIII warm-mixed rubber–asphalt mixture (SAKIII WMRA Mix) as a stress absorption layer to address this issue. Through orthogonal tests, regression analysis, and performance comparisons with SBS-modified [...] Read more.
Reflection cracks significantly compromise the service life of half-rigid asphalt pavements in cold regions. This study introduces SAKIII warm-mixed rubber–asphalt mixture (SAKIII WMRA Mix) as a stress absorption layer to address this issue. Through orthogonal tests, regression analysis, and performance comparisons with SBS-modified asphalt, the material composition, low-temperature cracking resistance, and fatigue performance of WMRAM were systematically evaluated. The results show that SAKIII WMRA Mix maintains superior road performance with 30 °C lower mixing/compaction temperatures compared to traditional hot-mix asphalt mixture. At −10 °C, its low-temperature cracking resistance improves by 40% and fatigue life extends by 35% over the SBS-modified asphalt mixture. Mechanistically, SAKIII WMRA Mix reduces reflection crack propagation by 30% and prolongs pavement service life by over 25% under equivalent traffic/climate conditions. Additionally, it decreases energy consumption by 15–20% and provides a sustainable solution for cold-region road construction. This research establishes optimized mix design methods and performance criteria for WMRAM, offering theoretical support and practical guidance for reflective crack mitigation in cold climates. The proposed technology effectively balances mechanical properties, energy efficiency, and environmental benefits, making it especially suitable for cold areas where thermal stress dominates road damage. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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22 pages, 3006 KiB  
Article
Evaluation of Thermal Aging Susceptibility of Recycled Waste Plastic Aggregates (Low-Density Polyethylene, High-Density Polyethylene, and Polypropylene) in Recycled Asphalt Pavement Mixtures
by Yeong-Min Kim and Kyungnam Kim
Polymers 2025, 17(6), 731; https://doi.org/10.3390/polym17060731 - 10 Mar 2025
Viewed by 1159
Abstract
The increasing demand for sustainable road construction materials necessitates innovative solutions to overcome the challenges of Recycled Asphalt Pavement (RAP), including aged binder brittleness, reduced flexibility, and durability concerns. Waste Plastic Aggregates (WPA) offer a promising alternative; however, their thermal aging behavior and [...] Read more.
The increasing demand for sustainable road construction materials necessitates innovative solutions to overcome the challenges of Recycled Asphalt Pavement (RAP), including aged binder brittleness, reduced flexibility, and durability concerns. Waste Plastic Aggregates (WPA) offer a promising alternative; however, their thermal aging behavior and interactions with RAP remain insufficiently understood. This study evaluates the performance of RAP-based asphalt mixtures, incorporating three types of WPA—Low-Density Polyethylene (LDPE), High-Density Polyethylene (HDPE), and Polypropylene (PP)—under three thermal aging conditions: mild (60 °C for 7 days), moderate (80 °C for 14 days), and severe (100 °C for 30 days). The mixtures were designed with 30% RAP content, 10% and 20% WPA by aggregate weight, and SBS-modified binder rejuvenated with 2% and 4% sewage sludge bio-oil by binder weight. It is considered that thermal aging may impact the performance of WPA in RAP mixtures; therefore, this study evaluates the durability and mechanical properties of RAP mixtures incorporating LDPE, HDPE, and PP under varying thermal aging conditions to address these challenges. The results showed that incorporating WPA and bio-oil significantly enhanced the mechanical performance, durability, and sustainability of asphalt mixtures. Marshall Stability increased by 12–23%, with values ranging from 12.6 to 13.2 kN for WPA-enhanced mixtures compared to 12.7 kN for the control. ITS improved by 15–20% in dry conditions (1.34–1.44 MPa) and 12–18% in wet conditions (1.15–1.19 MPa), with TSR values reaching up to 82.64%. Fatigue life was extended by 28–43%, with load cycles increasing from 295,600 for the control to 352,310 for PP mixtures. High-temperature performance showed a 12–18% improvement in softening point (57.3 °C to 61.2 °C) and a 23% increase in rutting resistance, with rut depths decreasing from 7.1 mm for the control to 5.45 mm for PP mixtures after 20,000 passes. These results demonstrate that combining RAP, WPA, and bio-oil produces sustainable asphalt mixtures with superior performance under aging and environmental stressors, offering robust solutions for high-demand applications in modern infrastructure. Full article
(This article belongs to the Special Issue Progress in Recycling of (Bio)Polymers and Composites, 2nd Edition)
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20 pages, 10269 KiB  
Article
Viscoelasticity of PPA/SBS/SBR Composite Modified Asphalt and Asphalt Mixtures Under Pressure Aging Conditions
by Zongjie Yu, Xinpeng Ling, Ze Fan, Yueming Zhou and Zhu Ma
Polymers 2025, 17(5), 698; https://doi.org/10.3390/polym17050698 - 6 Mar 2025
Cited by 1 | Viewed by 784
Abstract
The viscoelastic behavior of asphalt mixtures is a crucial consideration in the analysis of pavement mechanical responses and structural design. This study aims to elucidate the molecular structure and component evolution trends of polyphosphoric acid (PPA)/styrene butadiene styrene block copolymer (SBS)/styrene butadiene rubber [...] Read more.
The viscoelastic behavior of asphalt mixtures is a crucial consideration in the analysis of pavement mechanical responses and structural design. This study aims to elucidate the molecular structure and component evolution trends of polyphosphoric acid (PPA)/styrene butadiene styrene block copolymer (SBS)/styrene butadiene rubber copolymer (SBR) composite modified asphalt (CMA) under rolling thin film oven test (RTFOT) and pressure aging (PAV) conditions, as well as to analyze the viscoelastic evolution of CMA mixtures. First, accelerated aging was conducted in the laboratory through RTFOT, along with PAV tests for 20 h and 40 h. Next, the microscopic characteristics of the binder at different aging stages were explored using Fourier-transform infrared spectroscopy (FTIR) and gel permeation chromatography (GPC) tests. Additionally, fundamental rheological properties and temperature sweep tests were performed to reveal the viscoelastic evolution characteristics of CMA. Ultimately, the viscoelastic properties of CMA mixtures under dynamic loading at different aging stages were clarified. The results indicate that the incorporation of SBS and SBR increased the levels of carbonyl and sulfoxide factors while decreasing the level of long-chain factors, which slowed down the rate of change of large molecule content and reduced the rate of change of LMS by more than 6%, with the rate of change of overall molecular weight distribution narrowing to below 50%. The simultaneous incorporation of SBS and SBR into CMA mixtures enhanced the dynamic modulus in the 25 Hz and −10 °C range by 24.3% (AC-13), 15.4% (AC-16), and reduced the φ by 55.8% (AC-13), 40% (AC-16). This research provides a reference for the application of CMA mixtures in the repair of pavement pothole damage. Full article
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12 pages, 2888 KiB  
Article
Research on the High-Temperature Stability of Twin-Screw Desulphurised Rubber Powder Composite SBS-Modified Asphalt and Its Mixtures
by Dongna Li, Yongning Wang, Jingzhuo Zhao, Fucheng Guo, Bo Li and Tengfei Yao
Materials 2025, 18(3), 480; https://doi.org/10.3390/ma18030480 - 21 Jan 2025
Viewed by 731
Abstract
To analyse the differences in the high-temperature performance of twin-screw desulphurised rubber powder/undesulphurised rubber powder composite SBS-modified asphalt and its mixes. This paper analyses the performance differences between desulphurised rubber powder composite SBS-modified asphalt (ACR/SBS), rubber powder composite SBS-modified asphalt (CR/SBS) and SBS-modified [...] Read more.
To analyse the differences in the high-temperature performance of twin-screw desulphurised rubber powder/undesulphurised rubber powder composite SBS-modified asphalt and its mixes. This paper analyses the performance differences between desulphurised rubber powder composite SBS-modified asphalt (ACR/SBS), rubber powder composite SBS-modified asphalt (CR/SBS) and SBS-modified asphalt and their mixtures by multi-stress repeated creep recovery (MSCR) and submerged Hamburg rutting tests. In addition, fluorescence microscopy was used to reveal the micro-mechanisms underlying the differences in the high-temperature performance of the three asphalts. The results show that the twin-screw desulphurisation of rubber powder can significantly improve the high-temperature performance and water damage resistance of its composite-modified asphalt and mixture. The rutting depth of ACR/SBS-MA mixes was one-third and one-thirteenth of CR/SBS-MA mixes and SBS-MA mixes, respectively, under the hydrothermal coupling condition at 80 °C. The cross-linking bonds were opened during the twin-screw desulphurisation process to form a stable cross-linking network structure with SBS. The research of this thesis can lay theoretical and technical support for the promotion and application of desulphurised rubber-modified asphalt. Full article
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21 pages, 3696 KiB  
Article
Research on the Durability of Modified Crumb Rubber Asphalt Mixtures in High-Altitude and Seasonally Frozen Regions
by Song Liu, Peng Lu, Xuecong Sun, Hongchang Wang and Zhuang Fei
Coatings 2025, 15(1), 102; https://doi.org/10.3390/coatings15010102 - 17 Jan 2025
Viewed by 1349
Abstract
Asphalt pavements in high-altitude and seasonally frozen regions of China encounter significant challenges that impact their stability and durability. This study aims to evaluate the performance of modified crumb rubber (MCR) asphalt mixtures under typical conditions of high-altitude seasonal frozen regions, specifically focusing [...] Read more.
Asphalt pavements in high-altitude and seasonally frozen regions of China encounter significant challenges that impact their stability and durability. This study aims to evaluate the performance of modified crumb rubber (MCR) asphalt mixtures under typical conditions of high-altitude seasonal frozen regions, specifically focusing on the effects of ultraviolet (UV) exposure and freeze–thaw cycling. Laboratory tests were designed to simulate UV irradiation and freeze–thaw cycling on asphalt mixtures, and then a series of tests were conducted on the pre-treated asphalt mixture specimens to investigate the effects on the performance including cohesion, high-temperature stability, low-temperature cracking resistance, water stability, and fatigue resistance. The MCR asphalt mixtures were tested in comparison to the Styrene–Butadiene–Styrene (SBS) modified asphalt and conventional crumb rubber modified asphalt mixtures. The test results indicated that MCR-modified asphalt mixture exhibited better cohesion and water stability than other tested mixtures. Under UV aging conditions, it showed a relatively slow performance degradation rate due to its unique composition that mitigates stress sensitivity. Also, when subjected to freeze–thaw cycling, the incorporation of MCR particles in the asphalt mixture resulted in delayed micro-crack propagation and a self-healing effect, thus mitigating its performance degradation rate compared to the other mixtures. The findings suggest that MCR MCR-modified asphalt mixture is a promising alternative for improving the durability of pavement in high-altitude and seasonally frozen regions. Full article
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23 pages, 3175 KiB  
Article
Utilizing Crushed Recycled Marble Stone Powder as a Sustainable Filler in SBS-Modified Asphalt Containing Recycled Tire Rubber
by Byungsik Ohm, Sang Yum Lee and Tri Ho Minh Le
Polymers 2025, 17(1), 70; https://doi.org/10.3390/polym17010070 - 30 Dec 2024
Viewed by 1054
Abstract
The increasing demand for sustainable construction materials has driven the exploration of alternative fillers in asphalt production. Traditional asphalt mixtures rely heavily on natural aggregates and petroleum-based binders, contributing to environmental degradation. This study proposes an innovative solution by utilizing Crushed Recycled Marble [...] Read more.
The increasing demand for sustainable construction materials has driven the exploration of alternative fillers in asphalt production. Traditional asphalt mixtures rely heavily on natural aggregates and petroleum-based binders, contributing to environmental degradation. This study proposes an innovative solution by utilizing Crushed Recycled Marble Stone Powder (CRMSP) as a sustainable filler in SBS polymer-modified asphalt containing high volumes of recycled tire rubber, addressing both resource depletion and waste management concerns. A total of 10 asphalt mixes were formulated with varying CRMSP content (0–100% as a replacement for conventional filler) and SBS polymer (3–5%), and their performance was evaluated through Marshall stability, flow, volumetric properties, and dynamic modulus tests. The results demonstrate that incorporating CRMSP up to 75% significantly enhances asphalt’s mechanical properties. The 75% CRMSP mix showed superior stability (19.2 kN, 24.1% improvement), flow (4.6 mm, 4.5% improvement), and resistance to rutting (lowest rut depth: 0.18 mm, 16.7% reduction) compared to the control mixture. Dynamic modulus testing further confirmed the improved resistance to deformation, with the 75% CRMSP mix exhibiting the highest modulus (6.9 GPa, 15.0% improvement). This research highlights the potential of CRMSP as an innovative and eco-friendly alternative filler, improving asphalt performance while reducing environmental impact. By offering a sustainable way to recycle marble waste and tire rubber, this study paves the way for greener, cost-effective asphalt formulations. Future studies should focus on real-world applications, durability, and long-term performance to validate the potential of CRMSP-modified asphalt in commercial use. Full article
(This article belongs to the Special Issue Advances in Sustainable Polymeric Materials, 3rd Edition)
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20 pages, 5930 KiB  
Article
Optimizing Thermosetting Epoxy Asphalt with Styrene–Butadiene Rubber and Styrene–Butadiene–Styrene Modifiers for Enhanced Durability in Bridge Expansion Joints
by Xiaodong Liu, Ben Du and Zhaohui Min
Appl. Sci. 2024, 14(24), 11842; https://doi.org/10.3390/app142411842 - 18 Dec 2024
Cited by 1 | Viewed by 919
Abstract
The high- and low-temperature performance of asphalt-based seamless expansion joints seriously affects road performance. The purpose of this paper is to explore the application of thermosetting epoxy asphalt-based materials in bridge expansion joints. The composite modification of asphalt was performed using Styrene–Butadiene rubber [...] Read more.
The high- and low-temperature performance of asphalt-based seamless expansion joints seriously affects road performance. The purpose of this paper is to explore the application of thermosetting epoxy asphalt-based materials in bridge expansion joints. The composite modification of asphalt was performed using Styrene–Butadiene rubber (SBR) and Styrene–Butadiene–Styrene (SBS) copolymer. The study then investigates the impact of five different dosages of SBR/SBS-modified asphalt on the performance of epoxy asphalt. The results of the cone penetration test, tensile test, and stress relaxation test of SBR/SBS-modified epoxy asphalt (SSEA) and BJ200 (a commercial Seamless expansion joint material) were comparatively analyzed. The Marshall test, rutting test, three-point bending test, and freeze–thaw split test were used to evaluate the road performance of SSEA mixtures. The test results show that with the increase in asphalt content, the shear resistance and tensile strength of SSEA decrease, and the low-temperature relaxation ability and elongation at break increase. The content of SBR/SBS-modified asphalt has a positive effect on the low-temperature performance of SSEA mixtures, and the residual stability in water and freeze–thaw splitting strength ratio (TSR) are higher than that of BJ200. Based on the requirement of balancing high and low-temperature performance, SSEA-3 has the best overall performance, and the dosage of SBR and SBS modifier is 12% and 2.5%, respectively. The ratio of epoxy resin, SBR/SBS-modified asphalt, and the curing agent is 1:4:1.6, and its use is recommended in areas with slight temperature differences. Full article
(This article belongs to the Special Issue Sustainable Materials for Asphalt Pavements)
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