Search Results (184)

This study investigates the structural and magnetic properties of ultra-high coercivity (Fe₈₀B₁₄Nb₆)_0.88Dy_0.12 alloys, doped with 0.5–5 at.% of selected metallic additions: magnetic (Ni, Co) and non-magnetic (Pt, Cu) elements. Material characterization involved both structural and magnetic measurements. Alloys containing dopant concentrations up to 2 at.% exhibited similar phase compositions, with the Dy₂Fe₁₄B compound being dominant. Magnetic hysteresis loops revealed a superposition of two components: magnetically soft and hard phases. A significant change in magnetic properties was observed within the 0.5 to 1 at.% dopant concentration range. Notably, the addition of 0.5 at.% Ni increased the apparent anisotropy field from 5.2 T to 7.5 T. Furthermore, 0.5 at.% Pt led to an increase in the coercive field from 4.6 T to 5.5 T. These additions influenced crystallization, resulting in the formation of a more regular microstructure without submicrometric dendrite branches, when compared to the base alloy. Full article

Ethylene glycol oxidation (EGOR) transforms waste plastic-derived chemicals into high-value products, representing an upcycling strategy that enhances resource efficiency. Pt-based electrocatalysts have shown promise for oxidizing ethylene glycol (EG) to high-value glycolic acid (GA), but they still suffer from high Pt usage, limited activity and stability, and poor low-potential selectivity. In this work, we report a highly dispersed PtBiCoAgSn multi-component alloy (MCA) electrocatalyst (denoted as MCA-PtBiCoAgSn) with outstanding catalytic activity and deactivation resistance, demonstrating a remarkable EGOR mass activity of 16.65 A ${mg}_{Pt}^{-1}$ at 0.76 V vs. RHE, which is 8-fold higher than that of commercial Pt/C (2.03 A ${mg}_{Pt}^{-1}$). Also, it can maintain an EGOR current density of 4.89 A ${mg}_{Pt}^{-1}$ after an extended long-term stability test. Additionally, it shows superior Faradaic efficiency (FE) for C2 products compared to Pt/C across the potential window of 0.5~0.9 V vs. RHE, with the FE of GA being up to 91% at a very low potential of 0.5 V vs. RHE. Moreover, in situ electrochemical infrared spectroscopy in a thin-layer configuration confirmed that EGOR proceeds via the C2 pathway on MCA-PtBiCoAgSn surfaces. This work may provide new insights into the design of high-efficiency and low-cost EGOR catalysts. Full article

The development of high-performance electrochemical sensors is crucial for ammonia–nitrogen detection. Therefore, in this study, we successfully prepared one ternary PtNiCo nanosheet via the one-step electrodeposition technique. The ratio of H₂PtCl₆·6H₂O, Ni(NO₃)₂·6H₂O and Co(NO₃)₂·6H₂O and electrodeposition time were controlled. Under optimal conditions, Pt₆Ni₂Co₂-2000 demonstrated outstanding electrocatalytic performance, exhibiting a high oxidation peak current of 45.27 mA and excellent long-term stability, retaining 88.09% of its activity after 12 h. Furthermore, the sensing performance of Pt₆Ni₂Co₂-2000 was evaluated, revealing high sensitivity (10.01 μA μM⁻¹), a low detection limit (0.688 µM), strong anti-interference capability, great reusability, great reproducibility, and remarkable long-term stability. Additionally, recovery tests conducted in tap water, lake water, and seawater yielded highly favorable results. This study demonstrated that designing Pt-based alloys can not only enhance the electrochemical performance of Pt but also serve as an effective strategy for improving electrocatalytic ammonia oxidation and ammonia–nitrogen detection. Full article

To develop a CO₂-free process for recovering Fe and Zn metals from electric arc furnace (EAF) dust, this study investigated the molten oxide electrolysis of various Fe₂O₃–ZnO mixtures in a B₂O₃–Na₂O electrolyte. Electrolysis was conducted using an Fe cathode and Pt anode at 1173 K by applying cell voltages that were determined based on thermodynamic calculations and cyclic voltammetry measurements. When electrolysis was conducted at a cell voltage of 1.1 V, the selective reduction of Fe oxide to Fe metal was observed without ZnO reduction. However, when 1.6 V was applied, the co-reduction of Fe oxide and ZnO to the Fe–Zn alloy was observed. In the vacuum distillation of the Fe–Zn alloy at 1000–1200 K, Zn metal with a purity of ≥99.996% was obtained with a recovery efficiency of ≥99.9%, under certain conditions. This study demonstrates the feasibility of recovering Fe and Zn from EAF dust using low-temperature molten oxide electrolysis and subsequent vacuum distillation. Full article

Jet electrochemical milling (JECM) offers significant advantages for fabricating fine grooves and slits in thin-walled, low-rigidity, and heat-sensitive metallic materials, such as amorphous alloys, owing to its operational flexibility, lack of material constraints, and superior surface quality. Nevertheless, conventional JECM techniques for groove machining encounter limitations including excessive overcut, restricted ability to produce microstructures with high depth-to-width ratios, and reduced machining accuracy. To address these issues, this study proposes an innovative approach termed the periodically thinning jet electrochemical milling (PT-JECM) method. This method involves initially generating a shallow microgroove through a single pass using the original nozzle diameter, followed by successive milling passes with progressively smaller nozzle diameters based on the preformed groove. Comparative analysis with traditional JECM methods reveals that this strategy significantly improves the etching factor from 1.896 to 4.318, corresponding to a 128% enhancement. Furthermore, it markedly decreases the slot width increase from 275 μm to 1 μm and improves the aspect ratio from 0.51 to 0.83, representing a 63% increase, enabling the precision machining of large aspect ratio holes and slot structures. Full article

Liquid Organic Hydrogen Carriers (LOHCs) represent a promising technology for the safe storage and transport of hydrogen. Its technical development largely depends on the catalysts used in the hydrogenation and dehydrogenation processes. Typically, noble metal-based monometallic catalysts are employed, although they present limitations in terms of cost and availability. This study uses the DBT system to explore the potential of nickel (Ni) as a catalytic alternative. In dehydrogenation, its role as an additive in low-loaded Pt-based catalysts (0.25 wt%) was evaluated, showing a significant increase in activity, with dehydrogenation levels exceeding 95%, compared to 82% obtained with monometallic Pt catalysts. This improvement is attributed to the formation of Pt-Ni alloys. On the other hand, although the bimetallic systems were not effective in hydrogenation, a commercial Ni/Al₂O₃-SiO₂ catalyst was tested, achieving hydrogenation degrees of 80% in just 40 min, after pressure and catalyst loading optimization. These results position Ni as a key component in LOHC catalysis, either as an effective additive in Pt-based systems or as an active metal itself, due to its excellent performance and low cost. This paves the way for economically viable and efficient catalytic solutions for hydrogen storage applications, bridging the gap between performance and practicality. Full article

Surface and sub-surface atomic configurations are critical for catalysis as they host the active sites governing electrochemical processes. This study employs density functional theory (DFT) calculations and Monte Carlo simulations combined with the cluster-expansion approach to investigate atom distribution and Pt segregation in Pt-Fe alloys across varying Pt/Fe ratios. Our simulations reveal a strong tendency for Pt atoms to segregate to the surface layer while Fe atoms enrich the sub-surface region. Crucially, the calculations predict the stability of a periodic Pt₂Fe alloy surface model, characterized by specific defect structures, at low platinum content and low annealing temperatures. Electronic structure analysis indicates that forming this Pt₂Fe surface alloy lowers the d-band center of Pt atoms, weakening CO adsorption and thereby enhancing resistance to CO poisoning. Although defect-induced strains can modulate the d-band center, crystal orbital Hamilton population (COHP) analysis confirms that such strains generally strengthen Pt-CO interactions. Therefore, the theoretical design of Pt₂Fe alloy surfaces and controlling defect density are predicted to be effective strategies for enhancing catalyst resistance to CO poisoning. This work highlights the advantages of periodic Pt₂Fe surface models for anti-CO poisoning and provides computational guidance for designing efficient Pt-based electrocatalysts. Full article

In order to break through the difficulties with a very-low-frequency (VLF) miniaturized antenna with small power capacity and low radiation efficiency, this paper proposes a high-radiation-field-strength magnetic loop antenna based on a nanocrystalline alloy magnetic core. A high-permeability nanocrystalline toroidal core (μ_r = 50,000, B_s = 1.2 T) is used to optimize the thickness-to-diameter ratio (t = 0.08) and increase the effective permeability to 11,000. The Leeds wires, characterized by their substantial carrying capacity, are manufactured through a toroidal winding process. This method results in a 68% reduction in leakage compared to traditional radial winding techniques and enhances magnetic induction strength by a factor of 1.5. Additionally, this approach effectively minimizes losses, thereby facilitating support for kilowatt-level power inputs. A cascaded LC resonant network (resonant capacitance 2.3 μF) and ferrite balun transformer (power capacity 3.37 kW) realize a 20-times amplification of the input current. A series connection of a high-voltage isolation capacitor blocks DC bias noise, guaranteeing the stable transmission of 1200 W power, which is 6 times higher than the power capacity of traditional ring antenna. At 7.8 kHz frequency, the magnetic field strength at 120 m reaches 47.32 dBμA/m, and, if 0.16 pT is used as the threshold, the communication distance can reach 1446 m, which is significantly better than the traditional solution. This design marks the first instance of achieving kilowatt-class VLF effective radiation in a compact 51 cm-diameter magnetic loop antenna, offering a highly efficient solution for applications such as mine communication and geological exploration. Full article

Titanium alloys are of significant value in aerospace, biomedical, and marine engineering applications due to their excellent specific strength and favorable biocompatibility. As a crucial interstitial solute, oxygen significantly influences the mechanical properties of titanium alloys. However, excessive oxygen content can lead to severe embrittlement and a significant reduction in ductility. This paper systematically reviews the mechanisms of microstructural evolution induced by oxygen in conventionally manufactured titanium alloys and their impact on mechanical properties, highlighting that conventional processes require complex post-treatments (PT) to achieve a balance between strength and plasticity. This assessment further explores the regulatory mechanisms of oxygen on the microstructure and mechanical properties of laser additive manufactured (LAM) titanium alloys, elucidating the fundamental phenomena regarding the oxygen–microstructure–property relationship. Finally, based on the current research progress, this paper provides an outlook on the future development directions and key research priorities in this field. This review offers valuable insights into the role of oxygen in titanium alloys and the development of high-performance titanium alloys. Full article

The development of efficient platinum group metal-free (PGM-free) catalysts for the hydrogen evolution reaction (HER) and the hydrogen oxidation reaction (HOR) is essential for advancing hydrogen-based energy technologies. In this study, Ni_xMo_100−x composites supported on Carbon Ketjenblack EC-300J (CK) were synthesized via thermal reduction under a controlled Ar/H₂ (95:5) atmosphere to investigate the effect of the Ni/Mo molar ratio on electrocatalytic performance. Structural and morphological analyses by XRD and TEM confirmed the formation of the NiMo alloys and carbide phases with controlled particle size distributions (~18 nm), while BET measurements revealed specific surface areas up to 124.69 m² g⁻¹ for the Pt-loaded samples. Notably, the 3% Pt/Ni₉₀Mo₁₀-CK catalyst exhibited outstanding bifunctional activity in a half-cell configuration, achieving an overpotential of 65.2 mV and a Tafel slope of 41.6 mV dec⁻¹ for the HER, and a Tafel slope of 32.9 mV dec⁻¹ with an exchange current density of 1.03 mA cm⁻² for the HOR. These results demonstrate that compositional tuning and minimal Pt incorporation synergistically enhance the catalytic efficiency, providing a promising platform for next-generation hydrogen electrocatalysts. Full article

During the dry machining of 6061 aluminum alloy, cemented carbide tools often suffer from severe wear and built-up edge (BUE) formation, which significantly shortens tool life. Inspired by the non-smooth surface structure of dung beetles, this study proposes an elliptical dimple–groove composite bionic micro-texture, applied to the rake face of cemented carbide tools to enhance their cutting performance. Four types of tools with different surface textures were designed: non-textured (NT), single-groove texture (PT), circular dimple–groove composite texture (AKGC), and elliptical dimple–groove composite texture (TYGC). The cutting performance of these tools was analyzed through three-dimensional finite element simulations using the Deform-3D (version 11.0, Scientific Forming Technologies Corporation, Columbus, OH, USA) software program. The results showed that, compared to the NT tool, the TYGC tool exhibited the best performance, with a reduction in the main cutting force of approximately 30%, decreased tool wear, and significantly improved chip-breaking behavior. Based on the simulation results, a response surface model was constructed to optimize key texture parameters, and the optimal texture configuration was obtained. In addition, a theoretical model was developed to reveal the mechanism by which the micro-texture reduces interfacial friction and temperature rises by shortening the effective contact length. To verify the accuracy of the simulation and theoretical analysis, cutting experiments were further conducted. The experimental results were consistent with the simulation trends, and the TYGC tool demonstrated superior performance in terms of cutting force reduction, smaller adhesion area, and more stable cutting behavior, validating both the simulation model and the proposed texture design. This study provides a theoretical foundation for the structural optimization of bionic micro-textured cutting tools and offers an in-depth exploration of their friction-reducing and wear-resistant mechanisms, showing promising potential for practical engineering applications. Full article

Direct methanol fuel cells (DMFCs) represent a promising pathway for energy conversion, yet their reliance on platinum-group metal (PGM)-based anode catalysts poses critical sustainability challenges, which stem from finite mineral reserves, environmentally detrimental extraction processes, and prohibitive lifecycle costs. Current anode catalysts for DMFCs are dominated by platinum materials; therefore, this review systematically evaluates the following three emerging eco-efficient design paradigms using platinum materials as a starting point: (1) the atomic-level optimization of low-Pt alloy surfaces to maximize catalytic efficiency per metal atom, (2) Earth-abundant transition metal compounds (e.g., nitrides and sulfides) and coordination-tunable metal–organic frameworks as viable PGM-free alternatives, and (3) mechanically robust carbon architectures with engineered topological defects that enhance catalyst stability through covalent metal–carbon interactions. Through comparative analysis with pure Pt benchmarks, we critically examine how these strategic material innovations collectively mitigate CO intermediate poisoning risks and improve electrochemical durability. Such fundamental advances in catalyst design not only address immediate technical barriers, but also establish essential material foundations for the development of DMFC technologies compatible with circular economy frameworks and United Nations Sustainable Development Goal 7 targets. Full article

This report introduces a high-performance bimetallic electrocatalyst for the oxygen reduction reaction (ORR) featuring a 20 wt.% platinum content. The PtCu-based catalyst combines de-alloyed nanoparticles (NPs) supported on nitrogen-doped carbon. Enhanced uniformity in NP distribution significantly boosts the catalyst performance. Nitrogen-doped carbon provides active centers for NP deposition, which is confirmed by HAADF-STEM and EDX. The PtCu/CN catalyst achieves over 5.6 times the ORR mass activity and two times the stability under pulse cycling compared to commercial Pt/C. Uniquely, the study examines bimetallic NPs and local nano-sites before and after stress testing using IL-TEM. In situ analysis of PtCu/CN microstructure revealed two primary degradation mechanisms, (i) partial dissolution of NPs and (ii) NP agglomeration, with the C–N support significantly mitigating these effects through strong NP–support interactions. The findings underscore the prospects of bimetallic PtCu catalysts with nitrogen-doped support by showcasing exceptional ORR activity and durability. Full article

Shape memory alloys (SMAs) derive their unique functional properties from martensitic transformations, with the martensitic transformation temperature (T_M) serving as a key design parameter. However, existing empirical rules, such as the valence electron concentration (VEC) and lattice volume (V) criteria, are typically restricted to specific alloy families and lack general applicability. In this work, we used a data-driven methodology to find a generalizable empirical formula for T_M in SMAs by combining high-throughput first-principles calculations, feature engineering, and symbol regression techniques. Key factors influencing T_M were first identified and a predictive machine learning model was subsequently trained based on these features. Furthermore, an empirical formula of T_M = $82(\overline{\rho }·\overline{MP})-700$ was derived, where $\overline{\rho }$ and $\overline{MP}$ represent the weight-average value of density and melting point, respectively. The empirical formula exhibits strong generalizability across a wide range of SMAs, such as NiMn-based, NiTi-based, TiPt-based, and AuCd-based SMAs, etc., offering practical guidance for the compositional design and optimization of shape memory alloys. Full article

The design of efficient and cost-effective electrocatalysts to replace Pt in an oxygen reduction reaction (ORR) is crucial for advancing proton exchange membrane fuel cell (PEMFC) technologies. This study synthesized Pd-Co bimetallic alloy nanoparticles supported on reduced graphene oxide (rGO) through a simple chemical-reduction method, making it suitable for low-cost, large-scale fabrication and significantly reducing the need for Pt. The nanostructures were systematically characterized using various analytical techniques, including X-ray diffraction (XRD), high-resolution transmission electron microscopy (HR-TEM), energy-dispersive X-ray spectroscopy (EDX), and cyclic voltammetry (CV). Electrochemical investigations revealed that the Pd-Co/rGO catalyst exhibits remarkable ORR performance in an alkaline environment, with an electrode-area-normalized activity rivaling that of the commercial Pt/C catalyst. Remarkably, Pd-Co/rGO demonstrated an onset potential (E_onset) of 0.944 V (vs. RHE) and a half-wave potential (E_1/2) of 0.782 V (vs. RHE), highlighting its excellent ORR activity. Furthermore, the Pd-Co/rGO catalyst displayed superior methanol-tolerant ORR activity, outperforming Pt/C and monometallic Pd/rGO and Co/rGO systems. The enhanced electrocatalytic performance is attributed to the smallest size, consistent shape, and good dispersion of the alloy structure on the RGO surface. These findings establish Pd-Co/rGO as a promising alternative to Pt-based catalysts, addressing key challenges such as methanol crossover while advancing PEMFC technology in alkaline media. Full article