Search Results (276)

Graphene, a remarkable two-dimensional material, enhances the mechanical properties of high-entropy alloys as a reinforcing phase. This study investigated the influence of vacancy defects in graphene on the strengthening effect of FeNiCrCoCu high-entropy alloy through molecular dynamics simulations. The findings reveal that vacancy defects diminish graphene’s strength, resulting in its premature failure. In tensile tests, graphene with defects lowers the yield stress of the composite, yet it retains the ability to impede dislocations. Conversely, graphene exhibits a more pronounced strengthening effect during compression. Specifically, when the deletion of C atoms is less than 1%, the impact is negligible; between 1% and 6%, the strengthening effect diminishes; and when it surpasses 6%, the strengthening effect virtually ceases to exist. This research offers a theoretical foundation for optimizing graphene-reinforced composites. Full article

Electrochemical water splitting represents a sustainable approach for hydrogen production, yet efficient hydrogen evolution reaction (HER) catalysts operating in alkaline environments remain critically needed. Herein, we report the fabrication of Co₃O₄–NiS₂ nanocomposites synthesized through a facile coprecipitation and subsequent thermal treatment method. Detailed characterization via physicochemical techniques confirmed the successful formation of a hybrid Co₃O₄–NiS₂ heterostructure with tunable compositional and morphological characteristics. Among the synthesized catalysts (Co–Ni–1, Co–Ni–2, and Co–Ni–3), the Co–Ni–2 sample demonstrated optimal structural integration, displaying interconnected nanosheet morphologies and balanced elemental distribution. Remarkably, Co–Ni–2 achieved exceptional HER performance in 1 M KOH electrolyte, requiring an ultralow overpotential of only 84 mV at 10 mA cm⁻² and exhibiting a favorable Tafel slope of 67.5 mV dec⁻¹. Electrochemical impedance spectroscopy and electrochemical surface area measurements further substantiated the superior electrocatalytic kinetics, rapid charge transport, and abundant active site accessibility in the optimized Co–Ni–2 composite. Additionally, Co–Ni–2 demonstrated outstanding durability with negligible activity decay over 5000 cycles. This study not only highlights the strategic synthesis of Co₃O₄–NiS₂ nanostructures but also provides valuable insights for designing advanced, stable, and efficient non-noble electrocatalysts for sustainable hydrogen generation. Full article

To address the corrosion of 304 stainless steel in marine environments, TiO₂/NiCo₂S₄ composite photoanodes were fabricated via anodic oxidation and hydrothermal methods. X-ray diffraction, scanning electron microscope, energy-dispersive x-ray spectroscopy, and x-ray photoelectron spectroscopy analyses indicated the growth of hexagonal NiCo₂S₄ particles on anatase TiO₂ nanotube arrays, forming a type-II heterojunction. Spectroscopy of ultraviolet-visible diffuse reflectance absorption showed that NiCo₂S₄ extended TiO₂’s light absorption into the visible region. Electrochemical tests revealed that under visible light, the composite photoanode decreased the corrosion potential of 304ss to −0.7 V vs. SCE and reduced charge transfer resistance by 20% compared to pure TiO₂. The enhanced performance stemmed from efficient electron-hole separation and transport enabled by the type-II heterojunction. Cyclic voltammetry tests indicated the composite’s electrochemical active surface area increased 1.8-fold, demonstrating superior catalytic activity. In conclusion, the TiO₂/NiCo₂S₄ composite photoanode offers an effective approach for marine corrosion protection of 304ss. Full article

This study examines the corrosion characteristics of GRX-810, a NiCoCr-based high entropy alloy, in a simulated marine environment represented by 3.5 wt.% NaCl solution. The research employs electrochemical and surface analysis techniques to evaluate the corrosion performance and protective mechanisms of this alloy. Electrochemical characterization was performed using potentiodynamic polarization to determine critical corrosion parameters, including corrosion potential and current density, along with electrochemical impedance spectroscopy to assess the stability and protective qualities of the oxide film. Surface analytical techniques provided detailed microstructural and compositional insights, with scanning electron microscopy revealing the morphology of corrosion products, energy-dispersive X-ray spectroscopy identifying elemental distribution in the passive layer, and X-ray diffraction confirming the chemical composition and crystalline structure of surface oxide. The results demonstrated distinct corrosion resistance behavior between the different processing conditions of the alloy. The laser powder bed fused (LPBF) specimens in the as-built condition exhibited superior corrosion resistance compared to their hot isostatically pressed (HIPed) counterparts, as evidenced by higher corrosion potentials and lower current densities. Microscopic examination revealed the formation of a dense, continuous layer of corrosion products on the alloy surface, indicating effective barrier protection against chloride ion penetration. A compositional analysis of all samples identified oxide film enriched with chromium, nickel, cobalt, aluminum, titanium, and silicon. XRD characterization confirmed the presence of chromium oxide (Cr₂O₃) as the primary protective phase, with additional oxides contributing to the stability of the film. This oxide mixture demonstrated the alloy’s ability to maintain passivity and effective repassivation following film breakdown. Full article

High-entropy alloy (HEA) particle-reinforced metal matrix composites (MMCs) are a new generation of MMCs with potential applications as orthopedic material in automotive, aerospace, and biomedical fields. In this study, AlCoCrFeNi HEA-reinforced Ti-6Al-4V metal matrix composites (MMCs) were prepared by microwave sintering. The microstructural aspects of the MMC were investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), with an emphasis on the interdiffusion (ID) layer. The mechanical properties of the composites were studied by micro-pillar compression at the micro-length scale. The results show that the ID layer exists between the HEA particles and the matrix, is equiaxed in nature, and leads towards metallurgical bonding within the composite. The strength of this ID layer (1573 MPa of yield strength and 1867 MPa of compressive strength) and its Young’s modulus (570 MPa) were about 1.5 times lower than that of the matrix. The HEA particles exhibit the highest strength (2157 MPa of yield strength and 3356 MPa of compressive strength) and Young’s modulus (643 MPa), whereas the matrix falls in between 2372 MPa of yield strength and 2661 MPa of compressive strength, and a Young’s modulus of 721 MPa. Full article

High-entropy alloys are known for their promising mechanical properties, wear and corrosion resistance, which are maintained across a wide range of temperatures. In this study, a CoCrFeNiCu-based high-entropy alloy, distinguished from conventional CoCrFeNi systems by the addition of Cu, which is known to enhance toughness and wear resistance, was investigated to better understand the effects of compositional modification on processability and performance. The influence of key process parameters, specifically laser power and scan speed, on the processability of CoCrFeNiCu-based high-entropy alloys produced by laser powder bed fusion additive manufacturing was investigated, with a focus of low laser power, which is critical for minimizing defects and improving the resulting microstructure and mechanical performance. The printed sample density gradually increases with higher volumetric energy density, achieving densities exceeding 99.0%. However, at higher energy densities, the samples exhibit susceptibility to hot cracking, an issue that cannot be mitigated by adjusting the process parameters. Mechanical properties under optimized parameters were further evaluated using Charpy impact and (in situ) tensile tests. These evaluations were supplemented by in situ tensile experiments conducted within a scanning electron microscope to gain insights into the behavior of defects, such as hot cracks, during tensile testing. Despite the sensitivity to hot cracking, the samples exhibited a respectable ultimate tensile strength of 662 MPa, comparable to fine-grained steels like S500MC (070XLK). These findings underscore the potential of CoCrFeNiCu-based high-entropy alloys for advanced applications. However, they also highlight the necessity for developing strategies to ensure stable and reliable processing methods that can mitigate the susceptibility to hot cracking. Full article

This study investigates the development and sensing profile of synthetic melanin nanoparticle-coated electrodes for the electrochemical detection of heavy metals, including lead (Pb), cadmium (Cd), cobalt (Co), zinc (Zn), nickel (Ni), and iron (Fe). Synthetic melanin films were prepared in situ by the deacetylation of diacetoxy indole (DAI) to dihydroxy indole (DHI), followed by the deposition of DHI monomers onto indium tin oxide (ITO) and glassy carbon electrodes (GCE) using cyclic voltammetry (CV), forming a thin layer of synthetic melanin film. The deposition process was characterized by electrochemical quartz crystal microbalance (EQCM) in combination with linear sweep voltammetry (LSV) and amperometry to determine the mass and thickness of the deposited film. Surface morphology and elemental composition were examined using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). In contrast, Fourier-transform infrared (FTIR) and UV–Vis spectroscopy confirmed the melanin’s chemical structure and its polyphenolic functional groups. Differential pulse voltammetry (DPV) and amperometry were employed to evaluate the melanin films’ electrochemical activity and sensitivity for detecting heavy metal ions. Reproducibility and repeatability were rigorously assessed, showing consistent electrochemical performance across multiple electrodes and trials. A comparative analysis of ITO, GCE, and graphite electrodes was conducted to identify the most suitable substrate for melanin film preparation, focusing on stability, electrochemical response, and metal ion sensing efficiency. Finally, the applicability of melanin-coated electrodes was tested on in-house heavy metal water samples, exploring their potential for practical environmental monitoring of toxic heavy metals. The findings highlight synthetic melanin-coated electrodes as a promising platform for sensitive and reliable detection of iron with a sensitivity of 106 nA/ppm and a limit of quantification as low as 1 ppm. Full article

This paper presents the physical, hydrogeological, and geochemical characterizations of two types of tailings: one from the nickel–cobalt (Ni–Co) and the other from the lead–zinc (Pb–Zn) industries. The study is restricted only to Ni and Zn ions behavior. The mineralogical composition of the studied tailings is primarily composed of oxides and hydroxides of iron, aluminum, and silica. Based on their grain size, these wastes are geotechnically classified as low plasticity silts, with permeability ranging from 10⁻⁸ m/s to less than 10⁻⁹ m/s. Batch and column flow tests, along with metal transport tests using heavy metal-contaminated wastewater, reveal that these tailings have an adsorption capacity for metals such as nickel (Ni) and zinc (Zn) ranging from 2000 to 6000 mg/kg of solid. This high adsorption capacity surpasses that of many clayey soils used for sealing municipal, industrial, mining, and metallurgical waste deposits. Additionally, these wastes can neutralize the acidity of wastewater. The results indicate that the mineralogical composition and pH of these tailings are key factors determining their adsorption characteristics and mechanisms. Due to their characteristics, these tailings could be evaluated for use as low-permeability reactive geochemical barriers (LPRGB) in the conditioning of repositories for the storage of industrial, urban, mining and metallurgical waste. This would allow large volumes of tailings to be repurposed effectively. Full article

This study explores the crystal structure, microstructure and magnetic phase evolution of the AlCoCrFeNi high-entropy alloy (HEA), highlighting its potential for applications requiring tailored magnetic properties across diverse temperatures. Electron microscopy and X-ray diffraction revealed that the as-cast alloy’s microstructure comprises equiaxed grains with branching dendrites, showing compositional variations between interdendritic regions enriched in Al and Ni. Temperature-induced phase transformations were observed above room temperature, transitioning from body centered cubic (BCC) phases (A2 and B2) to a predominant FCC phase at higher temperatures, followed by recrystallization of the A2 phase upon cooling. Magnetization measurements showed a drop near 380 K, suggesting the Curie temperature of BCC phases, a peak at 830 K attributed to optimal magnetic alignment in the FCC phase, and a sharp decline at 950 K marking the transition to a paramagnetic state. Magnetic moment calculations provided insights into magnetic alignment dynamics, while low-temperature analysis highlighted the alloy’s magnetically soft nature, dominated by ferromagnetic contributions from the A2 phase. These findings underscore the strong interdependence of microstructural features and magnetic behavior, offering a foundation for optimizing HEAs for temperature-sensitive scientific and industrial applications. Full article

This study evaluates the wear and corrosion resistance of the Cu-50Ni-5Al alloy reinforced with CeO₂ nanoparticles for potential use as anodes in molten carbonate fuel cells (MCFCs). Cu–50Ni–5Al alloys were synthesized, with and without the incorporation of 1% CeO₂ nanoparticles, by the mechanical alloying method and spark plasma sintering (SPS). The samples were evaluated using a single scratch test with a cone-spherical diamond indenter under progressive normal loading conditions. A non-contact 3D surface profiler characterized the scratched surfaces to support the analysis. Progressive loading tests indicated a reduction of up to 50% in COF with 1% NPs, with specific values drop-ping from 0.48 in the unreinforced alloy to 0.25 in the CeO₂-doped composite at 15 N of applied load. Furthermore, the introduction of CeO₂ decreased scratch depths by 25%, indicating enhanced wear resistance. The electrochemical behavior of the samples was evaluated by electrochemical impedance spectroscopy (EIS) in a molten carbonate medium under a H₂/N₂ atmosphere at 550 °C for 120 h. Subsequently, the corrosion products were characterized using X-ray diffraction (XRD), scanning electron microscopy coupled with energy dispersive spectroscopy (SEM-EDS), and X-ray photoelectron spectroscopy (XPS). The results demonstrated that the CeO₂-reinforced alloy exhibits superior electro-chemical stability in molten carbonate environments (Li₂CO₃-K₂CO₃) under an H₂/N₂ atmosphere at 550 °C for 120 h. A marked reduction in polarization resistance and a pronounced re-passivation effect were observed, suggesting enhanced anodic protection. This effect is attributed to the formation of aluminum and copper oxides in both compositions, together with the appearance of NiO as the predominant phase in the materials reinforced with nanoparticles in a hydrogen-reducing atmosphere. The addition of CeO₂ nanoparticles significantly improves wear resistance and corrosion performance. Recognizing this effect is vital for creating strategies to enhance the material’s durability in challenging environments like MCFC. Full article

Black soldier fly (BSF) larvae are increasingly used in sustainable waste management, offering potential for the bioconversion of organic waste into insect-derived fertilizer and animal feed. This study investigates the impact of varied substrate mixtures percentages of sludge and chicken feed on heavy metal accumulation, pathogen reduction, and nutrient composition in BSF frass. Methods: The experiment was conducted with four substrate treatments (100% sludge, 75% sludge + 25% chicken feed, 25% sludge + 75% chicken feed, and 100% chicken feed) over a 20-day period. Chemical and microbiological analyses were performed on the feed mixture before adding larvae and on the frass produced in each treatment. Heavy metal concentrations, including cobalt (Co), chromium (Cr), nickel (Ni), and lead (Pb), pathogen levels (Escherichia coli, total coliform, and fecal coliform), and nutrient composition, including moisture content, pH, ash, nitrogen, phosphorus, calcium, potassium, sodium, magnesium, and chlorine, were assessed. Statistical analysis was used to determine significant differences across treatments. Results: Heavy metal levels in frass varied with substrate composition, with significantly higher concentrations of cobalt (Co), chromium (Cr), nickel (Ni), and lead (Pb) in sludge-dominant treatments (p < 0.05). Treatments with higher chicken feed content were associated with lower metal levels, indicating organic feed’s potential in limiting heavy metal accumulation (p < 0.001). Pathogen analysis showed high microbial levels in sludge-based treatments, while the 100% chicken feed treatment exhibited minimal contamination, highlighting its safety profile (p < 0.05). Nutrient characterization revealed that chicken feed-enhanced treatments produced frass with higher nitrogen and potassium levels, suggesting improved nutrient density and potential for agricultural use. Conclusions: Tailoring BSF substrates by combining sludge with organic feed can enhance the nutritional quality of frass while reducing environmental risks associated with heavy metal and pathogen presence. This study supports the potential of BSF as a sustainable bioconversion tool, promoting circular agriculture. Full article

CoCrFeNiMn high-entropy alloy (HEA) composite coatings with 0, 10, and 20 wt% TiC are synthesized through laser cladding technology, and their corrosion and wear resistance are systematically investigated. The X-ray diffraction (XRD) results show that with the addition of TiC, the phases of TiC and M₂₃C₆ are introduced, and lattice distortion occurs simultaneously (accompanied by the broadening and leftward shift of the main Face-Centered Cubic (FCC) peak). Scanning electron microscopy (SEM) reveals that the incompletely melted TiC particles in the coating (S2) are uniformly distributed in the matrix with 20 wt% TiC, while in the coating (S1) with 10 wt% TiC, due to gravitational sedimentation and decomposition during laser processing, the distribution of the reinforcing phase is insufficient. When rubbed against Si₃N₄, with the addition of TiC, S2 exhibits the lowest friction coefficient of 0.699 and wear volume of 0.0398 mm³. The corrosion resistance of S2 is more prominent in the simulated seawater (3.5 wt% NaCl). S2 shows the best corrosion resistance: it has the largest self-corrosion voltage (−0.425 V vs. SCE), the lowest self-corrosion current density (1.119 × 10⁻⁷ A/cm²), and exhibits stable passivation behavior with a wide passivation region. Electrochemical impedance spectroscopy (EIS) confirms that its passivation film is denser. This study shows that the addition of 20 wt% TiC optimizes the microstructural homogeneity and synergistically enhances the mechanical strengthening and electrochemical stability of the coating, providing a new strategy for the making of HEA-based layers in harsh wear-corrosion coupling environments. Full article

This study presents a comprehensive analysis of the microstructural characteristics and chemical composition of base and weld materials from reactor pressure vessels in the first (units 1 and 2) and second (unit 8) generations of Russian VVER 440 reactors at the Greifswald nuclear power plant. We measured the specific activities of ⁶⁰Co and ¹⁴C in activated samples from units 1 and 2. ⁶⁰Co, with its shorter half-life (t_1/2 = 5.27 a), is a key dose-contributing radionuclide during decommissioning, while ¹⁴C (t_1/2 = 5700 a) plays an important role in a geological repository for low- and intermediate-level radioactive waste. Our findings reveal differences in the proportions of trace elements between the base and weld materials as well as between the two reactor generations. Microstructural analysis identified Mo-rich precipitates and (Mn, S)-rich inclusions containing secondary micro-inclusions in the unit 1 and 2 samples. Raman spectroscopy confirmed iron oxides (γ-Fe₂O₃, Fe₃O₄), silicates (Mn-SiO₃), and Cr₂O₃/NiCr₂O₄ in the base metal as well as MnFe₂O₃ in the weld metal. X-ray photoelectron spectroscopy identified Mn inclusions as MnS, MnS₂, or mixed Mn, Fe sulfides, and the Mo precipitates as MoSi₂. These findings offer valuable insights into the speciation of elements and the potential release of radionuclides through corrosion processes under repository conditions. Full article

This study evaluates the impact of phosphogypsum stacks on the chemical composition of rainwater in the Huelva metropolitan area, a metal-polluted area with high cancer and heart disease mortality rates. A total of 612 rainwater samples were collected using 17 rain gauges located around the study area between January 2021 and December 2022. The pH, conductivity, major ions, and trace metals were detected in the soluble fraction of rainwater. The results revealed spatial variability in the rainwater quality. The highest values of As, Ca²⁺, Cr, F⁻, NH₄⁺, Ni, PO₄³⁻, SO₄²⁻, Sr, and V were detected in rain-gauges near phosphogypsum stacks, exceeding the levels of pH, F⁻, and Ni according to the guideline values for drinking water quality from the WHO. Additionally, other pollution sources also contributed: a regional source (marine factors: Ca²⁺, Cl⁻, K⁺, Mg²⁺, and Na⁺) and a local source (chemical complexes emissions: Co, Cu, Pb, and Zn). A downward trend of most toxic metal(loid) concentrations in wet depositions was detected as the distance to the affected area increased. The findings revealed that phosphogypsum stacks are a relevant source of metal(loid)s with potentially adverse environmental and public health effects that, if replicated, could be relevant for environmental monitoring and policy making. Full article

A supercapacitor’s energy storage capability is greatly dependent on electrode materials. Layered double hydroxides (LDHs) were extensively studied as battery-type electrodes because of their 2D structure and quick intercalation/deintercalation of electrolyte ions. However, the energy storage capability for pristine LDHs is limited by their large aggregation tendency and poor electrical conductivity. Herein, a novel NiCoMn-LDH/SWCNTs (single-walled carbon nanotubes) composite electrode material, with ultrathin NiCoMn-LDH nanosheets dispersedly grown among the highly conductive networks of SWCNTs, was prepared via a facile zeolitic imidazolate framework-67 (ZIF-67)-derived in situ etching and deposition procedure. The NiCoMn-LDH/SWCNTs electrode demonstrates a specific capacitance as large as 1704.3 F g⁻¹ at 1 A g⁻¹, which is ascribed to its exposure of more active sites than NiCoMn-LDH. Moreover, the assembled NiCoMn-LDH/SWCNTs//BGA (boron-doped graphene aerogel) hybrid supercapacitor exhibits a superior capacitance of 167.9 F g⁻¹ at 1.0 A g⁻¹, an excellent energy density of 45.7 Wh kg⁻¹ with a power density of 700 W kg⁻¹, and an outstanding cyclic stability with 82.3% incipient capacitance maintained when subjected to 5000 charge and discharge cycles at the current density of 10 A g⁻¹, suggesting the significant potential of NiCoMn-LDH/SWCNTs as the electrode material applicable in supercapacitors. Full article