Search Results (35)

The stability of physical and mechanical properties of highly filled swelling rubbers in polar and nonpolar liquids (oil, mineralized water) was studied. Nitrile butadiene rubber of BNKS-28 AMN grade served as the elastomer matrix, with sodium salt of carboxymethylcellulose (NaCMC) as the swelling filler. Oxal T-92, a mixture of dioxane alcohols (10–50 phr, step 10 phr), was used as a plasticizer due to its good thermodynamic miscibility with rubber (confirmed by Scatchard–Hildebrand calculations). Adding Oxal T-92 to NaCMC-filled compounds markedly reduced Mooney viscosity, improving processing through increased macromolecule mobility, without significantly affecting vulcanization kinetics—indicating chemical inertness toward crosslinking centers. Increasing Oxal T-92 from 10 to 50 phr reduced tensile strength from 4.1 MPa to 2.9 MPa. Swelling in aqueous solutions of varying mineralization was evaluated via volume and mass change. The optimal plasticizer content for high swelling with acceptable strength is 20–30 phr. After 3 days in oil and formation water, NaCMC-filled rubbers retained stable physical and mechanical properties. Full article

The study investigates the influence of a hybrid filler system based on carbon black, silica (SiO₂) and shungite from the Bakyrchik deposit on the curing behavior of rubber compounds as well as on the physical–mechanical properties and thermal stability of vulcanizates based on a blend of butadiene-alpha-methylstyrene and isoprene rubbers. The morphology and elemental composition of shungite were examined using SEM-EDS analysis. Thermogravimetric analysis of shungite was also performed. The introduction of shungite led to a decrease in Mooney viscosity and an increase in scorch time. Rubber composites containing 10–20 phr (parts per hundred rubber) of shungite exhibited a satisfactory balance between the processing properties of the rubber compounds and the physical–mechanical properties of the vulcanizates (tensile strength, elongation at break, and rebound resiliency), which makes them promising for practical application. When 10 phr of shungite was added, the tensile strength of the rubber composites after thermal aging remained at the level of the control sample, while the changes in elongation at break, rebound resilience, and hardness were less pronounced than in the control. Full article

In this work, general purpose rubber composites were created based on a mixture of non-polar cis-1,4-isoprene rubber and cis-1,4-divinyl rubber as components. The main filler used was carbon black, while various graphite-like materials (graphite oxide, reduced graphite oxide, expanded graphite, and graphite nanoplatelets) served as additives. It was determined that the addition of these graphite-like materials resulted in a reduction in Mooney viscosity, with the introduction of graphene nanoplatelets having the most significant effect, contributing to a viscosity decrease of 8.5%. The relaxation rate increased, positively impacting elastic recovery and consequently reducing shrinkage. The introduction of graphite oxide, graphite nanoplatelets, and expanded graphite also increased the time to the onset of the vulcanization reaction; moreover, these additives lengthened the time needed to reach the optimum level of vulcanization. The addition of various graphite-like materials significantly affected the elongation at break, with the highest increase attributable to the addition of expanded graphite and reduced graphite oxide. It was found that the conditional tensile strength of these additives had little effect. Upon assessing the elastic-strength properties after aging, it was found that the inclusion of graphite-like materials reduced the elongation at break. Full article

By proportionally blending fresh latex from PR107, Reyan 72059, and Reyan 73397, and employing both acid- and enzyme-assisted microbial coagulation methods, this study analyzed the effects of the specific latex formulation on the following: physicochemical properties, non-rubber components, molecular weight and distribution, vulcanization characteristics of compounded rubber, and physical–mechanical properties of vulcanized natural rubber. The results indicate that, compared to acid-coagulated natural rubber, enzyme-assisted microbial coagulated natural rubber exhibits slightly lower levels of volatile matter, impurities, plasticity retention index (PRI), nitrogen content, calcium ions (Ca²⁺), iron ions (Fe³⁺), and fatty acid content. Conversely, it demonstrates higher values in ash content, initial plasticity (P₀), Mooney viscosity (M_L(1+4)), acetone extract, magnesium ions (Mg²⁺), copper ions (Cu²⁺), manganese ions (Mn²⁺), gel content, molecular weight and distribution, and glass transition temperature (Tg). With the increase in the proportion of PR107 and Reyan 72059 fresh latex, the ash content, volatile matter content, fatty acid content, gel content, and dispersion coefficient (PDI) of natural rubber gradually decrease, while the impurity content, PRI, nitrogen content, weight-average molecular weight (Mw), and number-average molecular weight (Mn) gradually increase. Compared to acid-coagulated natural rubber compounds, enzyme-assisted microbial-coagulated natural rubber compounds exhibit higher minimum torque (M_L) and maximum torque (M_H), but shorter scorch time (t₁₀) and optimum cure time (t₉₀). Furthermore, as the proportion of PR107 and Reyan 72059 fresh latex increases, the ML of the compounds gradually decreases. In pure rubber formulations, enzyme-assisted microbial-coagulated natural rubber vulcanizates demonstrate higher tensile strength, tear strength, modulus at 300%, and Shore A hardness compared to acid-coagulated natural rubber vulcanizates. When the fresh latex ratio of PR107, Reyan 72059, and Reyan 73397 is 1:1:3, the tensile strength and 300% modulus of the natural rubber vulcanizates reach their maximum values. In carbon black formulations, the tensile strength and tear strength of enzyme-assisted microbial-coagulated natural rubber vulcanizates are significantly higher than those of acid-coagulated natural rubber vulcanizates in pure rubber formulations, with the increase exceeding that of other samples. Full article

The disposal of agro-industrial waste is a pressing environmental issue. At the same time, due to the high silica content in specific agricultural residues, their processed products can be utilised in various industrial sectors as substitutes for commercial materials. This study investigates the key technological, physico-mechanical, and viscoelastic properties of industrial elastomeric compounds based on synthetic styrene–butadiene rubber, intended for the tread of summer passenger car tyres, when replacing the commercially used highly reinforcing silica filler (SF), Extrasil 150VD brand (white carbon black), with a carbon–silica filler (CSF). The CSF is produced by carbonising a finely ground mixture of rice production waste (rice husks and stems) in a pyrolysis furnace at 550–600 °C without oxygen. It was found that replacing 20 wt.pts. of silica filler with CSF in industrial tread formulations improves processing parameters (Mooney viscosity increases by up to 5.3%, optimal vulcanisation time by up to 9.2%), resistance to plastic deformation (by up to 7.7%), and tackiness of the rubber compounds (by 31.3–34.4%). Viscoelastic properties also improved: the loss modulus and mechanical loss tangent decreased by up to 24.0% and 14.3%, respectively; the rebound elasticity increased by up to 6.3% and fatigue resistance by up to 2.7 thousand cycles; and the internal temperature of samples decreased by 7 °C. However, a decrease in tensile strength (by 10.7–27.0%) and an increase in wear rate (up to 43.3% before and up to 22.5% after thermal ageing) were observed. Nevertheless, the overall results of this study indicate that the CSF derived from the carbonisation of rice production waste—containing both silica and carbon components—can effectively be used as a partial replacement for the commercially utilised reinforcing silica filler in the production of tread rubber for summer passenger car tyres. Full article

Occupational exposure to commercial formic and acetic acids through dermal contact and inhalation during rubber sheet processing poses significant health risks to workers. Additionally, the use of these acids contributes to environmental pollution by contaminating water sources and soil. This study investigates the potential of three types of wood vinegar—derived from para-rubber wood, bamboo, and eucalyptus—obtained through biomass pyrolysis under anaerobic conditions, as sustainable alternatives to formic and acetic acids in the production of ribbed smoked sheets (RSSs). The organic constituents of each wood vinegar were characterized using gas chromatography and subsequently mixed with fresh natural latex to produce coagulated rubber sheets. The physical and chemical properties, equilibrium moisture content, and drying kinetics of the resulting sheets were then evaluated. The results indicated that wood vinegar derived from para-rubber wood contained a higher concentration of acetic acid compared to that obtained from bamboo and eucalyptus. As a result, rubber sheets coagulated with para-rubber wood and bamboo vinegars exhibited moisture sorption isotherms comparable to those of sheets coagulated with acetic acid, best described by the modified Henderson model. In contrast, sheets coagulated with eucalyptus-derived vinegar and formic acid followed the Oswin model. In terms of physical and chemical properties, extended drying times led to improved tensile strength in all samples. No statistically significant differences in tensile strength were observed between the experimental and reference samples. The concentration of acid was found to influence Mooney viscosity, the plasticity retention index (PRI), the thermogravimetric curve, and the overall coagulation process more significantly than the acid type. The drying kinetics of all five rubber sheet samples displayed similar trends, with the drying time decreasing in response to increases in drying temperature and airflow velocity. Full article

The adhesion between rubber compounds and textile cords plays a critical role in determining the overall performance and durability of rubber-based composites, particularly in tire applications. Despite extensive research on adhesion mechanisms, optimizing adhesion through systematic modeling remains challenging due to the complex interactions between rubber formulations, textile treatment, and processing conditions. This study presents an integrated experimental and predictive modeling approach to investigate and optimize the adhesion performance of nylon 6.6 textile cords in rubber compounds. Initially, the effects of different accelerator types—including diphenyl guanidine (DPG), 2,2′-Dithiobis(benzothiazole) (MBTS), N-tert-butyl-2-benzothiazole sulfenamide (TBBS), and N-cyclohexyl-2-benzothiazole sulfenamide (CBS)—on adhesion properties were systematically evaluated. Key parameters such as cure characteristics, Mooney viscosity, and mechanical properties of the rubber compounds were analyzed using a moving die rheometer (MDR), Mooney viscometer, and tensometer. To enhance adhesion performance, a statistical optimization approach based on the Box–Behnken design was employed, focusing on the influence of accelerator, curing agent, and resin contents. The results indicate that an optimized rubber formulation comprising 1.6 phr curing agent, 0.3 phr resin (HMMM), and 0.5 phr accelerator (MBTS) yields the highest adhesion strength. This study provides the first systematic modeling of adhesion between nylon 6.6 textile cords and rubber compounds using response surface methodology (RSM), offering valuable insights into the material design for improved interfacial bonding in tire manufacturing. Full article

In order to compare the effects of current mainstream preparation methods for the constant viscosity natural rubber (CV) on structure during storage, this study used dry-mixing and latex-mixing methods to prepare the CV. The variation in mesostructure and microstructure of the CV prepared by the two constant viscosity treatment methods after accelerated storage for 48 h was analyzed. The result shows that both methods for preparing the CV can keep the macrogel content almost consistent after accelerated storage, while the microgel_>1μ content increased slightly. Meanwhile, both methods for preparing the CV can also stably maintain the molecular weight, the molecular weight distribution, and the shape of molecular chains after accelerated storage. However, the CV prepared by dry-mixing method demonstrated superior constant viscosity performance in Mooney viscosity (ML) and Wallace plasticity (P₀) during accelerated storage. The latex-mixing method for preparing the CV showed better advantage in preserving the number of branches per chain during accelerated storage. Full article

The influence of organosilicon compounds on butyl sealant blends’ mechanical and processing properties was investigated, particularly under increased humidity conditions. The addition of (3-mercaptopropyl)trimethoxysilane (MPTES), (3-aminopropyl)triethoxysilane (APTES), vinyltrimethoxysilane (VTMOS), and (3-glycidoxypropyl)trimethoxysilane (GLYMO) to elastomeric blends containing butyl rubber (IIR) and polyisobutylene (PIB) was studied. Key rheological parameters, including Mooney viscosity and melt volume rate (MVR), along with mechanical attributes such as peel resistance and cone penetration, were evaluated. Results indicated that functionalized silanes enhance sealant cohesion when their functional groups interact with the matrix and form cross-links under humid conditions. The presence of unreacted silanes acts as a plasticizer, increasing MVR and reducing viscosity. A notable MVR increase, up to 109 mL/10 min, was observed for the APTES-10 system. The most significant mechanical property enhancements were observed in blends containing MPTES and APTES, resulting in increased cohesion and peel resistance. The findings of this research are of considerable practical relevance, demonstrating that the modification of rubber sealants with monofunctional silanes improves their cohesion, delamination resistance, and processability, thereby making these materials suitable for the production of more durable sealants. Full article

This study examined the effect of partially replacing semi-reinforcing carbon black grade N550 (up to 10 pts. wt.) and fully replacing industrial chalk with natural shungite mineral in industrial formulations of elastomer compositions intended for manufacturing various rubber technical products. It has been shown that due to the high content of carbon and silicon components in the composition of shungite mineral micropowders, their use as a filler in elastomer formulations significantly improves the physical and mechanical properties of rubber technical products (RTPs) manufactured using such compositions. It was determined that the use of SM as a partial replacement for carbon black in rubbers intended for molded rubber technical products contributes to a reduction in Mooney viscosity (up to 26.8%) and optimal vulcanization time (up to 23.7%), achieving rubbers with the required set of physical–mechanical properties and with an enhancing sealing capability (up to 19.7%). It has been established that the use of shungite mineral micropowders as a complete replacement for industrial chalk increases the strength of rubber products (RTPs) by up to 18.5% and enhances their resistance to liquid aggressive environments. Full article

This study presents data on the use of shungite ore (the Bakyrchik deposit, Kazakhstan) and its concentrate as fillers in elastomer composites based on nitrile butadiene rubber. In addition to carbon, these shungite materials contain oxides of Si, Fe, K, Ca, Ti, Mn, and Al. The shungite concentrate was obtained through a flotation process involving five stages. The chemical composition analysis of these natural fillers revealed that during flotation, the carbon content increased 3.5 times (from 11.0 wt% to 39.0 wt%), while the silicon oxide content decreased threefold (from 49.4 wt% to 13.6 wt%). The contents of oxides of K, Ca, Ti, Mn, and Al decreased by less than 1%, and iron oxide content increased by 40% (from 6.7 wt% to 9.4 wt%). The study explored the impact of partial or full replacement of carbon black (CB) of P 324 grade with the shungite ore (ShO) and the shungite concentrate (ShC) on the vulcanization process and the physical–mechanical properties of the rubber. It was found that replacing CB with ShO and ShC reduces Mooney viscosity ML (1 + 4) 100 °C of the rubber compounds by up to 29% compared to the standard CB-filled sample. The use of the shungite fillers also increased scorch time (t_s) by up to 36% and cure time (t₉₀) by up to 35%. The carbon content in the shungite fillers had little influence on these parameters. Furthermore, it was demonstrated that replacing 5–10 wt% of CB with ShO or ShC improves the tensile strength of the rubber. The results of the flotation enrichment process enable the assessment of how these shungite fillers affect the properties of the composites for producing rubbers with specific characteristics. It was also found that substituting CB with ShO or ShC does not significantly affect the rubber’s resistance to standard oil-based media. The findings indicate that Kazakhstan’s shungite materials can be used as fillers in rubber to partially replace CB. Full article

Active fillers such as carbon black and silica are added to rubber to improve its mechanical and viscoelastic properties. These fillers cause reinforcement in rubber compounds through physical and/or chemical interactions. Consequently, the compounds’ rheological, mechanical, and viscoelastic behavior are affected. Changing the filler loading influences these properties due to the different interactions (filler-filler and filler-polymer) taking place in the compounds. In addition, rubbers with varying microstructures can interact differently with fillers, and the presence of polymer functionalization to enhance interactions with fillers can further add to the complexity of the network. In this work, the effects of different loadings (0–108 phr/0–25 vol. %) of a highly dispersible grade of silica with three types of solution styrene-butadiene rubbers (SSBR) and one butadiene rubber (BR) on their rheological, mechanical, and viscoelastic properties were investigated. It was observed that the Mooney viscosity and hardness of the compounds increased with an increasing filler loading due to the increasing stiffness of the compounds. Payne effect measurements on uncured compounds provided information about the breakdown of the filler-filler network and the extent of the percolation threshold (15–17.5 vol. %) in all the compounds. At high filler loadings, the properties for BR compounds worsened as compared to SSBR compounds due to weak polymer-filler interaction (strong filler-filler interaction and the lower compatibility of BR with silica). The quasi-static mechanical properties increased with the filler loading and then decreased, thus indicating an optimum filler loading. In strain sweeps on cured rubber compounds by dynamic shear measurements, it was observed that the type of rubber, the filler loading, and the temperature had significant influences on the number of glassy rubber bridges in the filler network and, thus, a consequential effect on the load-bearing capacity and energy dissipation of the rubber compounds. Full article

The partial substitution of chemical fertilizer with organic fertilizer is a crucial practice for enhancing crop production and quality, although its impact on natural rubber has rarely been explored. In this study, a two-year field experiment was conducted to investigate the impact of different nitrogen application rates and varying proportions of organic nitrogen substitution on dry rubber yield, nitrogen nutrition, and natural rubber properties. Regarding nitrogen application, the control treatment received no nitrogen amendment, while the low-nitrogen treatment was amended with 138 g·tree⁻¹·year⁻¹ of nitrogen. The medium-nitrogen treatment received 276 g·tree⁻¹·year⁻¹ of nitrogen, and the high-nitrogen treatment received 552 g·tree⁻¹·year⁻¹ of nitrogen. In addition, the low-organic-nitrogen substitution treatment and medium-organic-nitrogen substitution treatment were amended with 276 g·tree⁻¹·year⁻¹ of nitrogen each. The results demonstrated that the 50% organic nitrogen substitution treatment resulted in the highest dry rubber yield across all sampling periods, ranging from 46.43 to 94.65 g·tree⁻¹. Additionally, this treatment exhibited superior soil total nitrogen (1067.69 mg·kg⁻¹), available nitrogen (84.06 mg·kg⁻¹), and nitrogen content in roots (1.08%), leaves (3.25%), fresh rubber latex (0.27%), and raw natural rubber (0.44%) compared with other treatments. In terms of the physical properties of natural rubber, the 50% organic nitrogen substitution treatment resulted in advantages in the weight-average molecular weight (1.57 × 10⁶ g·mol⁻¹), number-average molecular weight (0.36 × 10⁶ g·mol⁻¹), plasticity retention index (97.35%), Wallace plasticity (40.25), and Mooney viscosity (81.40). For mechanical properties, natural rubber from the substitution treatment exhibited higher tensile strength (19.84 MPa), greater elongation at break (834.75%), and increased tear strength (31.07 N·mm⁻¹). Overall, the substitution of 50% chemical nitrogen fertilizer with organic nitrogen fertilizer improved nitrogen nutrition in rubber trees by introducing organic nitrogen input, resulting in remarkable enhancements in natural rubber properties. Therefore, the incorporation of organic fertilizer as a substitution for 50% of chemical fertilizer is demonstrated as an effective strategy for improving both the yield and properties of natural rubber. Full article

Low-temperature mechanical chemical devulcanization is a process that can produce reclaimed rubber with exceptional mechanical properties. However, the inadequacy and low efficiency of the devulcanization have significantly restricted its application. To address the issues, alcoholic amines, including hydroxyethyl ethylenediamine (AEEA), ethanolamine (ETA), and diethanol amine (DEA), are utilized as devulcanizing agents to promote the devulcanization process. Careful characterizations are conducted to reveal the devulcanizing mechanism and to depict the performances of reclaimed rubbers. Results show that the amine groups in the devulcanizing agents can react with sulfur after the crosslink bonds are broken by mechanical shear force, thus blocking the activity of sulfur and introducing hydroxyl groups into the rubber chains. The incorporation of alcoholic amines can enhance the devulcanizing degree and devulcanizing efficiency, reduce the Mooney viscosity, and improve the mechanical and anti-aging performance. When using DEA as the devulcanizing agent, the sol content of reclaimed rubber increases from 13.1% to 22.4%, the devulcanization ratio increases from 82.1% to 89.0%, the Mooney viscosity decreases from 135.5 to 83.6, the tensile strength improves from 14.7 MPa to 16.3 MPa, the retention rate of tensile strength raises from 55.2% to 82.6% after aging for 72 h, while the devulcanization time is shortened from 21 min to 9.5 min, compared with that without using alcoholic amines. Therefore, alcoholic amines exhibit remarkable advantages in the devulcanization of waste rubber, thus indicating a promising direction for the advancement of research in the area of waste rubber reclamation. Full article

The optimal mixing conditions for silica-filled NR compounds dictate the need to proceed at a high temperature, i.e., 150 °C, to achieve a sufficient degree of silanization. On the other hand, natural rubber is prone to degradation due to mechanical shear and thermal effects during mixing, particularly at long exposure times. The present work investigates NR rubber degradation during mixing in relation to prolonged silanization times. The Mooney viscosity and stress relaxation rates, bound rubber content, storage modulus (G’), and delta δ were investigated to indicate the changes in the elastic/viscous responses of NR molecules related to rubber degradation, molecular chain modifications, and premature crosslinking/interaction. In Gum NR (unfilled), an increase in the viscous response with increasing mixing times indicates a major chain scission that causes a decreased molecular weight and risen chain mobility. For silica-filled NR, an initial decrease in the Mooney viscosity with increasing silanization time is attributed to the chain scission first, but thereafter the effect of the degradation is counterbalanced by a sufficient silanization/coupling reaction which leads to leveling off of the viscous response. Finally, the higher viscous response due to degradation leads to the deterioration of the mechanical properties and rolling resistance performance of tire treads made from such silica-filled NR, particularly when the silanization time exceeds 495 s. Full article