Search Results (301)

This work presents results of nylon-based composites used in additive manufacturing (AM) subjected to 24, 48, 96, 168, 336, and 504 h of continuous exposure to UV and 50% humidity. Sample coupons were built on a Markforged Two^® printer. To mimic UV exposure, samples were exposed to 253 nm UV light (UV–C), whereas for humidity, samples were placed at 50% relative humidity and 22 °C in a bi-distilled water atmosphere. The effects of said exposure were measured in tensile, Charpy impact energy, mass absorption, and Shore hardness D tests. Nylon gained 5.6% ± 0.48 mass after 504 h. For Charpy, absorbed energy went down from 0.463 J/mm² to 0.28 J/mm² at 504 h of humidity exposure. For Shore D, the variation goes from 59.1 ± 0.82 for zero exposure to 66.8 ± 2.5 at 504 h of UV exposure. Conversely, UV exposure induced an increase in Young’s modulus and Shore hardness, while significantly reducing impact energy to 0.32 J/mm², indicating embrittlement confirmed by SEM analysis. FTIR analysis revealed hydrolytic degradation under humidity and photo-oxidative degradation under UV, affecting N–H and C=O bonds. These findings allow a designer to project the residual mechanical properties of a component up to its last day of service. Full article

Antifouling coatings have to provide antibacterial performance combined with good mechanical and chemical properties. The good anticorrosive performance of tannins on steel surfaces and antibacterial activity of phytochemicals from conifers could provide a solution in the form of Scots pine bark extract. In this study, epoxy compositions with different ratios of the characterised extract (TPC, HPLC analysis of phytochemicals) were tested physically (density), mechanically (Shore D hardness, three-point bending test, Charpy impact test), chemically (DSC curing analysis, FTIR spectroscopy, chemical resistance), and microbiologically (antibacterial activity). The results were analysed and the performance of the composites was evaluated. Full article

A batch of drill pipe joints in a well cracked and failed due to hardbanding. In this study, various experiments were conducted to analyze the reasons for cracking failure, including data verification, macroscopic morphology analysis, mechanical properties, microstructure analysis, and micro-Vickers hardness of cracked areas, as well as macroscopic, metallographic, and energy spectrum analysis of the fracture surface after opening the cracked area. The results indicated that (1) the chemical composition, tensile strength, Charpy impact test, and Brinell hardness results of the joint met the requirements of the order technical conditions. (2) The hardbanding in the cracked area had multiple pores and cracks on its outer surface and inside. The maximum diameter of the internal porosity was about 3.4 mm, and the length of the internal crack was about 1 mm. (3) The main reason for the cracking of a batch of drill pipe joints due to hardbanding is a quality problem of the secondary repair welding of the hardbanding. The cracks in the failed drill pipe originated from the porosity and cracks in the hardbanding of the drill pipe box joint. Under the influence of alternating stress and high-pressure mud erosion underground, the cracks rapidly extended to the inner wall, and the porosity in the hardbanding accelerated crack propagation, ultimately causing the drill pipe to crack and fail. Full article

The roll bonding of 7075/1060 composite laminates offers a promising approach toward the increase in toughness of aluminum layered composites. In this paper, 7075 and 1060 aluminum alloy plates were hot roll bonded to fabricate multilayered composite laminates. Solid solution at 470 °C for different holding times and subsequent aging were carried out for all the laminates. This study investigated the effect of holding times on the interfacial microstructure and interfacial bonding strength of the laminates. The interfacial shear strength was found to increase with longer holding times, which was attributed to the solid solution strengthening of the 1060 layer resulting from element diffusion. The findings also reveal that both tensile strength and toughness are positively correlated with the holding time of the solid solution, and there is a simultaneous improvement of tensile strength and toughness as the holding time increases. Microstructural characterization of the crack path profile of the Charpy impact and bending test indicates that interfacial delamination and main crack deflection become pronounced with the increase in holding time, and these lead to an increase in the fracture resistance in the crack-arrester orientation. Full article

The study analysed epoxy–glass laminates containing carbonisate produced during medium-density fibreboard (MDF) waste pyrolysis were evaluated with respect to their hardness and their ability to withstand impact loads. All composite samples were prepared manually using a hand-laying method, using two resin–reinforcement ratios (60/40 and 65/35) and carbonisate additives in amounts of 5% and 7.5% by weight (with particle sizes < 500 µm). The mechanical properties were assessed on the basis of hardness tests using the Barcol method and impact tests using the Charpy method. To analyse the results, a normality assessment (Shapiro–Wilk) was performed, followed by a non-parametric analysis of variance based on ranks (Kruskal–Wallis). It was found that an increase in carbonisate content increases the surface hardness of composites while reducing their impact resistance, which confirms the existence of a typical trade-off between stiffness and energy absorption capacity. The most favourable mechanical properties were obtained for a composite containing 7.5% carbonisate material and a resin–reinforcement ratio of 60/40, which was characterised by the highest hardness (35.19 HBa), a moderate impact strength (43.56 kJ/m²) and the lowest variability of results. The statistical analysis confirmed significant differences between the tested samples and a quantitative relationship between hardness and impact strength. The results of the study indicate that carbonisate (MDF) using waste material as a filler provides a sustainable means of improving the stiffness and consistency of epoxy–glass composites, with only a negligible effect on their ability to resist fracture. Full article

Irradiation embrittlement occurs in the cladding materials of fusion reactors during irradiation. Determining the ductile–brittle transition temperature via Charpy impact testing is the primary method for evaluating irradiation embrittlement. Standard-sized V-shaped Charpy impact specimens (CVN) are too large in size and have high induced radioactivity. Small-sized specimens (KLST) can solve these problems, but the performance data measured from small-sized specimens are different from those of standard specimens. In other words, there is a size effect in impact performance. The notch size and hammer impact speed of KLST specimens are different from those of CVN specimens. The influence of these factors on impact performance requires further study. In response to these issues, on the basis of the previous experiments conducted by the research group, GTN damage models of CVN specimens and KLST specimens are constructed using the inverse operation method. Numerical simulation of the impact on the upper platform area is carried out for KLST specimens and variable-sized KLST specimens. Compared with the test results, the numerical simulation results are in good agreement, verifying the accuracy and reliability of the model. The results show that the notch angle and radius have little influence on the plastic zone. The cross-sectional area of the notch has a significant impact on the plastic zone. The impact velocity within the range of 3.8 m/s to 5.24 m/s affects the impact response process, but does not affect the load–displacement curve, the length of the non-plastic deformation zone, or the volume of the plastic zone. Full article

This study investigates polypropylene (PP)–based biocomposites reinforced with systematically varied jute and glass fiber ratios as sustainable, lightweight alternatives for semi-structural automotive parts. Four formulations (J20/G0, J15/G5, J10/G10, J5/G15) with a constant 20 wt% total fiber were produced by injection molding and characterized through mechanical, thermal, and morphological analyses. Tensile, flexural, and Charpy impact tests showed progressive improvements in strength, stiffness, and energy absorption with increasing glass fiber content, while ductility was maintained or slightly enhanced. SEM revealed a transition from fiber pull-out in jute-rich systems to fiber rupture and stronger matrix adhesion in glass-rich hybrids. Thermal analyses confirmed the benefits of hybridization: heat deflection temperature increased from 75 °C (J20/G0) to 103 °C (J5/G15), and thermogravimetry indicated improved stability and higher char residue. DSC showed negligible changes in crystallization and melting, confirming that fiber partitioning does not significantly affect PP crystallinity. Benchmarking demonstrated mechanical and thermal performance comparable to acrylonitrile–butadiene–styrene (ABS) and acrylonitrile–styrene–acrylate (ASA), widely used in automotive components. Finally, successful molding of a prototype exterior mirror cap from J20/G0 validated industrial processability. These findings highlight jute–glass hybrid PP composites as promising, sustainable alternatives to conventional engineering plastics for automotive engineering applications. Full article

Biocomposites based on natural fibres represent a promising solution for the circular economy. The aim of this study was to develop and characterise a biodegradable composite based on sheep wool from herds raised in the Kyrgyz Republic and polylactide (PLA 4032D). Composite samples with a wool–PLA ratio of 50:50 were fabricated by thermoforming at a temperature of 168 °C for 30 s (n = 10). Mechanical properties tests were performed (PN-EN ISO 604—compression tests), for impact resistance (Charpy method), differential scanning calorimetry (DSC), and measurements of density and thermal conductivity. Biodegradation samples were subjected to enriched soil conditions for 6 weeks in two variants (with and without irrigation). The results showed that the addition of sheep wool to the PLA matrix significantly increased compressive strength (23.56 ± 5.23 MPa) and impact energy absorption (226.2 ± 23.8 kJ/m²) compared to neat PLA. After biodegradation, a 59% reduction in compressive strength was observed while maintaining an increase in fracture energy, suggesting a change in the failure mechanism. The density (0.27 ± 0.02 g/cm³) and the thermal conductivity (0.127 W/m·K) comparable to polymer foams indicate potential for thermal insulation applications. Microscopy and DSC analysis confirmed complete biodegradation under soil conditions. The developed biocomposite from Kyrgyz sheep wool demonstrates the potential for valorisation of local fibrous waste for biodegradable materials with functional insulation properties. Full article

This study situates washed sheep-wool fibres as a sustainable reinforcement candidate for epoxy matrices and evaluates their mechanical response under tensile, flexural, compressive, and Charpy impact loading. The objective of this work is to assess whether short, washed sheep-wool fibres can function as a sustainable reinforcement for epoxy matrices, and to identify optimal fibre length–content windows that improve mechanical behaviour for engineering applications. Moulded–machined specimens were produced with fibre lengths of 3, 6, and 10 mm and contents of 1.0–5.0 wt.%, depending on the test; neat epoxy served as the reference. In tension, selected formulations—particularly 10 mm/1.5 wt.%—showed simultaneous increases in ultimate stress and modulus relative to the neat resin, corresponding to gains of about 10% in ultimate tensile stress and 50% in tensile modulus, at the expense of ductility. In flexure, the modulus decreases by roughly 15–35% compared with the matrix, whereas configurations with 3–6 mm at 2.5–5 wt.% raise the fracture stress by about 35–45% and improve post-peak resistance. In compression, reinforcement markedly elevates yield stress, with increases of up to about 160% at 3 mm/2 wt.%, while the ultimate strain decreases moderately. In Charpy impact, all reinforced materials underperform the resin, with absorbed energy reduced by roughly 75–93% depending on fibre length and content, with 3 mm/1 wt.% being the least affected. A two-factor analysis of variance (ANOVA) indicates that fibre length primarily governs tensile and compressive behaviour, while fibre content dominates flexural and impact responses. Overall, the findings support wool fibres as a viable reinforcement when length and content are optimized, pointing to their use in non-structural to semi-structural industrial components such as interior panels, housings, casings, protective covers, and other parts where moderate tensile/compressive performance is sufficient and material sustainability is prioritised. Full article

Recently, significant attention has been paid to the use of multirole materials in additive manufacturing (AM). Polyvinylidene fluoride (PVDF) is an ideal candidate material that has been selected for examination because of its unique characteristics. This study establishes a correlation between the macroscopic mechanical behavior and microscopic structural mechanisms, enabling the utilization of the deformation rate in tailoring the mechanical response of printed PVDF components. This research focuses on testing AM PVDF samples under different strain rates (10–300 mm/min), aiming to report their behavior under loading conditions compatible with the stochastic nature of real-life applications. The thermal (thermogravimetric analysis and differential scanning calorimetry) and rheological (viscosity and melt flow rate) properties were investigated along with their morphological characteristics (scanning electron microscopy). The response under combined dynamic and thermal loading was investigated through dynamic mechanical analysis, and the structural characteristics were investigated using spectroscopic techniques (Raman and energy-dispersive spectroscopy). The properties examined were the ultimate and yield strengths, modulus of elasticity, and toughness. Sensitivity index data are also provided. For completeness, the flexural strength, Charpy impact strength, and Vickers hardness were also evaluated, suggesting that the AM PVDF samples exhibit a resilient nature even when subjected to extremes regarding their strain rate versus their overall mechanical characteristics. PVDF exhibited a strain-hardening response with an increase in its strength of up to ~25% (300 mm/min) and a stiffness of ~15% (100 mm/min) as the loading speed of testing increased. Full article

Due to a lack of investigated materials for the additive manufacturing of multi-use functional parts in bioprocess engineering, this study aimed to evaluate the influence of multiple autoclaving cycles on the properties of a heat-resistant material (xPeek147) printed with vat photopolymerization. Sample bodies were tested regarding their mechanical properties of tensile strength, elongation at break, and Charpy impact, as well as surface properties of roughness and wettability after up to 50 autoclaving cycles (121 °C, 2 bars, 15 min). The tightness was checked after up to 20 cycles, and accuracy was inspected for manufactured benchmark bodies after up to 10 autoclaving cycles. The reported results showed no significant changes in tensile strength, elongation at break and Charpy impact after 20 cycles, but a significant decrease after 50 autoclaving cycles, accompanied by microcracks in the structure. Regarding the surface properties the material retained its hydrophilicity, and the surface roughness was not affected significantly. No changes in tightness occurred, and the benchmark bodies for dimensional changes showed no process-relevant deviations. Through the investigations, a material for the additive manufacturing of multi-use functional parts for bioprocess engineering was identified. Additionally, a testing method for materials with the same intended application was provided. Full article

This study investigates the effects of Ar ion irradiation on the mechanical properties and microstructure of SA508 Grade 3 Class 1 and Class 2 reactor pressure vessel steels. Three different fluence levels of Ar ion irradiation were applied to simulate accelerated irradiation damage conditions. Charpy impact and tensile tests conducted before and after irradiation showed no significant changes in bulk mechanical properties. Stopping and Range of Ions in Matter (SRIM) and Transport of Ions in Matter (TRIM) simulations revealed that Ar ion irradiation produces a shallow penetration depth of approximately 2.5 µm, highlighting the limitations of conventional macro-mechanical testing for evaluating irradiation effects in such a thin surface layer. To overcome this limitation, nano-indentation tests were performed, revealing a clear increase in indentation hardness after irradiation. Transmission electron microscopy (TEM) analysis using STEM–BF imaging confirmed a higher density of irradiation-induced defects in the irradiated specimens. The findings demonstrate that while macro-mechanical properties remain largely unaffected, micro-scale testing methods such as nano-indentation are essential for assessing irradiation-induced hardening in shallowly damaged layers, providing insight into the behavior of SA508 reactor pressure vessel steels under accelerated irradiation conditions. Full article

This preliminary study investigates the optimization of the mechanical properties of the zinc wrought alloy ZEP1510 with the objective of assessing its potential to approach the hardness, strength, and toughness of the brass alloy, CuZn21Si3P. Enhancing both toughness and hardness was targeted to improve the durability of potential replacement components. Heat treatment was the primary method, applying annealing, air cooling, water quenching, and artificial aging to modify material properties. Mechanical characterization was performed through Brinell hardness, as well as tensile and Charpy impact testing, complemented by metallographic analysis. Air cooling from temperatures near the transformation point at 275 °C produced a visually refined and homogeneous microstructure (qualitative assessment by OM/SEM), resulting in simultaneous increases in hardness and toughness. Water quenching from this range yielded a metastable state with high toughness but low hardness, while subsequent natural aging significantly increased strength and reduced toughness. Artificial aging indicated precipitation hardening behavior similar to that of aluminum alloys. Although property improvements were achieved, the targeted combination of high toughness and high strength was not fully realized. The findings suggest that controlled artificial aging, alternative quenching media and grain refinement strategies could further enhance performance, providing a basis for tailoring ZEP1510 for demanding engineering applications. Full article

Given the widespread use of additive manufacturing technologies through plastic extrusion and the need to use recycled plastic materials, this paper presents the results of the study on the evaluation and optimization of the influence of theromoplastic extrusion parameters on the impact resistance of additively manufactured samples from PETG and recycled PETG (rPETG) filament from the Everfil brand. In this context, 90 impact samples, 45 from PETG and 45 from rPETG, were additively manufactured by thermoplastic extrusion by the QIDI Q1 Pro printer, with the layer height deposited per pass L_h = 0.10/0.15/0.20 mm and the filling percentage I_d = 50/75/100%, which were subsequently subjected to impact testing by the HST XJJD-50T machine, using the 7.5J hammer and the impact speed of 2.9 m/s. In order to statistically evaluate the influence of the variable parameters of thermoplastic extrusion, layer height per pass (L_h) and filling percentage (I_d), on the impact strengths of additively manufactured PETG and rPETG samples, ANOVA and DOE analyses were performed using Minitab 20.3 software. Using the determined optimal parameters (L_h = 0.10 mm and I_d = 100%), impact strength values were obtained that were 210.87% higher than the impact strength values obtained from testing PETG samples. Considering the impact strength results obtained for the samples manufactured from rPETG and the fact that rPETG filament is 11% cheaper per kilogram than PETG filament, it can be concluded that the use of rPETG filament is a viable solution for the additive manufacturing of parts by thermoplastic extrusion. Full article

The demand for lightweight materials with high mechanical performance has driven the development of polymer matrix composites reinforced with natural lignocellulosic fibers (NLFs). This study evaluates epoxy composites reinforced with raffia fabric (Raphia vinifera) at volumetric contents of 10% (ER10), 20% (ER20), and 30% (ER30). Mechanical characterization included tensile, flexural, and Charpy impact tests. Tensile results showed that ER10 and ER30 reached similar strengths (29.96 ± 3.77 MPa and 29.84 ± 4.00 MPa), while ER20 had lower values (23.54 ± 7.94 MPa). However, ER30 exhibited a significantly higher tensile force (2024.54 ± 136.75 N). ER10 displayed the highest tensile modulus (5.64 ± 2.31 GPa), indicating greater stiffness. Flexural tests revealed that ER10 achieved the best flexural strength (36.28 ± 8.87 MPa) and modulus (3.10 ± 0.96 GPa), while ER20 reached the highest maximum force (28.88 ± 10.40 N). Impact tests demonstrated improved energy absorption with increasing fiber content: ER10 (2.08 ± 0.22 J), ER20 (3.57 ± 0.36 J), and ER30 absorbed the full impact energy (5.387 J) without failure. Morphological analysis identified fiber pull-out and delamination as key failure mechanisms. The results demonstrate the viability of raffia fabric as a sustainable reinforcement for epoxy composites with enhanced impact resistance. Full article