Search Results (38)

One of the most important challenges the tire industry faces is becoming carbon-neutral and using 100% sustainable materials by 2050. Utilizing materials from renewable sources and recycled substances is a key aspect of achieving this goal. Petroleum-based oils, such as Treated Distillate Aromatic Extract (TDAE), are frequently used in rubber compounds, and a promising strategy to enhance sustainability is to use bio-based plasticizer alternatives. However, research has shown that the replacement of TDAE oil with bio-based oils or resins can significantly alter the glass transition temperature (T_g) of the final compound, influencing the tire properties. In this study, the theory was proposed that using a plasticizer blend, comprising oil and resin, in a rubber compound would result in similar T_g values as the reference compound containing TDAE. To test this, the cycloaliphatic di-ester oil Hexamoll DINCH, which can be made out of bio-based feedstock by the BioMass Balance approach, was selected and blended with the cycloaliphatic hydrocarbon resin Escorez 5300. Various oil-to-resin ratios were investigated, and a linear increase in the T_g of the vulcanizate was obtained when increasing the resin content and decreasing the oil content. Additionally, a 50/50 blend, consisting of 18.75 phr Hexamoll DINCH and 18.75 phr Escorez 5300, resulted in the same T_g of −19 °C as a compound containing 37.5 phr TDAE. Furthermore, this blend resulted in similar curing characteristics and cured Payne effect as the reference with TDAE. Moreover, a similar rolling resistance indicator (tan δ at 60 °C = 0.115), a slight deterioration in wear resistance (ARI = 83%), but an improvement in the stress–strain behavior (M300 = 9.18 ± 0.20 MPa and Ts = 16.3 ± 0.6 MPa) and wet grip indicator (tan δ at 0 °C = 0.427) were observed. The results in this work show the potential of finding a balance between optimal performance and sustainability by using plasticizer blends. Full article

In petroleum exploration and production, lost circulation not only significantly increases exploration and development costs and operational cycles but may also lead to major incidents such as wellbore instability or even project abandonment. This paper constructs a polymer gel plugging system by optimizing high-molecular-weight polymers, crosslinker systems, and resin hardeners. The optimized system composition was determined as 1% polymer J-1, 0.3% catechol, 0.6% hexamethylenetetramine (HMTA), and 15% urea–formaldehyde resin. Experimental studies demonstrated that during the initial stage (0–3 days) at 120 °C, the optimized gel system maintained a storage modulus (G′) of 17.5 Pa and a loss modulus (G″) of 4.3 Pa. When the aging period was extended to 9 days, G′ and G″ decreased to 16 Pa and 4 Pa, respectively. The insignificant reduction in gel strength indicates excellent thermal stability of the gel system. The gel exhibited superior self-filling capacity during migration, enabling complete filling of fractures of varying sizes. After aging for 1 day at 120 °C, the plugging capacity of the gel system under water flooding and gas flooding conditions was 166 kPa/m and 122 kPa/m, respectively. Furthermore, a complete gel barrier layer formed within a 6 mm wide vertical fracture, demonstrating a pressure-bearing capacity of 105.6 kPa. This system shows good effectiveness for wellbore isolation and fracture plugging. The polymer gel plugging system studied in this paper can simplify lost circulation treatment procedures while enhancing plugging strength, providing theoretical support and technical solutions for addressing lost circulation challenges. Full article

The increasing demand for the development of environmentally friendly alternatives to petroleum-derived materials has increased research efforts on sustainable polymer composites. This study systematically examined the effect of nano-biochar derived from agricultural wastes such as olive pulp on the mechanical and thermal properties of epoxy-resin-based composites. First, the biochar from olive pulp was produced by pyrolysis at 450 °C and turned to nano-biochar using ball milling. Composite samples containing nano-biochar at different rates between 0 and 10% were prepared. The nano-biochar and composite samples were characterized by using different techniques such as SEM-EDS, BET, FTIR, XRD, Raman, TGA, and DMA analyses. Also, the tensile strength, elastic modulus, Shore D hardness, thermal stability, and static toughness of the composite samples were evaluated. The best performance was observed in the sample containing 6% nano-biochar; the ultimate tensile strength increased from 17.37 MPa to 23.46 MPa compared to pure epoxy, and the elastic modulus and hardness increased. However, a decrease in brittleness and toughness was observed at higher additive rates. FTIR and DMA analyses indicated that the nano-biochar interacted strongly with the epoxy matrix and increased its thermal stability. The results showed that the olive-pulp-derived nano-biochar could be used to improve the structural and thermal properties of the epoxy composites as an inexpensive and environmentally friendly filler. As a result, this study contributes to the production of new polymer-based materials that will encourage the production of environmentally friendly composites with nano-scale biochar obtained from olive waste, which is an easily accessible, renewable by-product. Full article

The algae-derived bio-binder (ADBB) from hydrothermal liquefaction has been reported to be an effective and sustainable new alternative to petroleum-based curing agents for epoxy resin. However, there is still room for the epoxy/ADBB system to attain the comprehensive mechanical performance of conventional epoxy-based nanocomposites, typically reinforced with surface-functionalized nanofillers (e.g., glass nanoparticles (GNPs)) by petroleum-based silane coupling agents. Herein, we explored the use of ADBB as an innovative surface-modifying agent to functionalize GNPs and evaluated the potential of ADBB surface-functionalized GNPs (ADBB-GNPs) as a reinforcing agent in the epoxy/ADBB matrix nanocomposite by comparing them to pristine GNPs and (3-aminopropyl) triethoxysilane (APTES) (a popular silane coupling agent) surface-modified GNPs (APTES-GNPs). The surface functionalization of GNPs with ADBB was carried out and characterized by scanning electron microscopy (SEM), dynamic light scattering (DLS), and Fourier-transform infrared spectroscopy (FTIR). Material performance including tensile, flexural, and Izod impact properties and thermal properties of the resulting epoxy/ADBB nanocomposites were investigated by corresponding ASTM mechanical test standards and thermogravimetric analysis (TGA). Our results revealed that the ADBB is a sustainable and effective surface-modifying agent that can functionalize GNPs. The obtained ADBB-GNPs significantly improved the mechanical performance of the epoxy/ADBB system at ultra-low loading (0.5 wt.%) by up to 42% and the maximum decomposition rate temperature increased from 419 °C to 422 °C, both of which outperformed APTES-GNPs. This research sheds light on developing sustainable surface-modifying agents for nanofillers to create high-performance sustainable polymer composite materials. Full article

In this study, a novel bio-based oxazine resin was synthesized through the reaction of naturally renewable materials: cardanol and furfurylamine. The molecular structure of the target product was confirmed via comprehensive characterization techniques, including Fourier-transform Infrared Spectroscopy (FT-IR), Gel Permeation Chromatography (GPC), Mass Spectrometry (MS), and Nuclear Magnetic Resonance (NMR). Differential Scanning Calorimetry (DSC) revealed that the curing process of cardanol-furfurylamine oxazine (CFZ) exhibited three exothermic peaks (~140, ~240, ~270 °C), which not only helped to optimize the processing conditions but also effectively enhanced the material properties. In the modification experiments, CFZ had been blended and cured with benzoxazine (BZ) at the mass ratios of 2:98, 5:95, 10:90, 20:80, and 40:60. Dynamic Mechanical Thermal Analysis (DMTA) further showed an elevated Loss Factor (tan δ) peak of CFZ-BZ resin, suggesting significantly enhanced toughness. Notably, when the content of the CFZ resin in the composite reached only 5%, the storage modulus achieved its maximum value, highlighting that minimal addition of CFZ resin can optimize the rigidity of the composite, which would drastically reduce material costs and simplify the process. Impact strength testing demonstrated that the impact resistance of CFZ-BZ resin was 6.42 times higher than that of pristine BZ. By integrating renewable materials with rational molecular design, this novel oxazine resin synergistically combines high-temperature resistance, superior toughness, and efficient modification at low loading, positioning it as a promising candidate to replace conventional petroleum-based resins in aerospace, renewable energy, and electronic packaging applications. Full article

This study, based on 90# matrix asphalt binder, investigates the use of SBS, C9 petroleum resin, and polyethylene (PE) as modifiers to prepare high-viscosity modified asphalt binders. Using the uniform design method, the modifier proportions were optimized to meet engineering requirements for high viscosity. The effects of modifier dosages on asphalt binder properties, including penetration, ductility, softening point, and dynamic viscosity, were systematically analyzed, and a multivariate nonlinear regression model was constructed to determine the optimal proportioning. Subsequently, the aging resistance and high-temperature performance of the modified asphalt binders were evaluated through short-term aging tests and rheological property tests. The results show that SBS and PE have a significant positive impact on penetration and softening point, while C9 petroleum resin mainly enhances ductility. The synergistic effect of SBS and PE significantly improves dynamic viscosity. Under the optimal proportioning (SBS 7.5%, C9 petroleum resin 6.0%, PE 5.0%), the high-viscosity modified asphalt binders meet technical standards for key performance indicators. The short-term aging test reveals an elastic recovery ratio exceeding 95%. Rheological performance testing indicates that the modified asphalt binders exhibit excellent rutting resistance and temperature adaptability under high-temperature conditions. Full article

The issue of fluid loss in fractured formations presents a significant challenge in petroleum engineering, often leading to increased operational costs and construction risks. To address the limitations of traditional lost circulation materials (LCMs) in oil reservoirs with different fracture sizes, this study developed an acrylic resin gel particle with excellent thermal stability (thermal decomposition temperature up to 314 °C) and compatibility. By employing Box–Behnken design and response surface methodology, the synergistic interaction of calcium hydroxide (Ca(OH)₂), asbestos fibers, and cement was optimized to create a novel gel solidification plugging system that meets the requirements of fluid loss control and compressive strength improvement. Experimental results revealed that the gel-based system demonstrated exceptional performance, achieving rapid fluid loss (total fluid loss time of 18~47 s) and forming a high-strength gelled filter cake (24 h compressive strength up to 17.5 MPa). Under simulated conditions (150 °C), the gel-based system provided efficient fracture sealing, showcasing remarkable adaptability and potential for engineering applications. This study underscores the promise of acrylic resin gel particles in overcoming fluid loss challenges in complex fractured formations. Full article

Corrosion is the deterioration of metals due to environmental exposure. Commercial inhibitors used to control corrosion often contain heavy metal salts, which are highly toxic to both the environment and human health. A biosurfactant produced by the bacterium Pseudomonas cepacia CCT 6659 was tested as a corrosion inhibitor on carbon steel and galvanized iron surfaces. Matrices based on plant ingredients with different compositions were tested in a laboratory-constructed accelerated corrosion chamber (ACC) simulating a critical maritime atmosphere in conditions of 40 °C, 5% NaCl, and 100% humidity. The most stable matrix was selected for biosurfactant incorporation in different concentrations, expressed as critical micellar concentration (CMC), and was applied to metal surfaces to evaluate its ability to inhibit corrosion. Additionally, to evaluate the potential of the biosurfactant as a low-toxicity corrosion inhibitor additive in paint systems, iron and carbon steel samples were coated with three biosurfactant-containing commercial paints and subjected to critical atmospheric conditions for testing coating effectiveness. The formulation containing vegetable resin as a plasticizer, oleic acid, ethanol, and CaCO₃ was chosen to incorporate the biosurfactant. The addition of the biosurfactant at twice its CMC led to a reduction in carbon steel sample mass loss from 123.6 to 82.2 g/m², while in the galvanized iron plates, the mass loss decreased from 285.9 to 226.7 g/m² at the same biosurfactant concentration. When supplemented with the biosurfactant, the alkyd resin-based paint (A) ensured less mass loss in samples (46.0 g/m²) compared to the control without biosurfactant (58.0 g/m²). Using the paint formulated with oil-based resin (B), the mass loss decreased from 53.0 to 24.1 g/m², while with that based on petroleum derivatives (C), it decreased from 82.2 to 27.6 g/m². These results confirm the feasibility of using biosurfactants in biodegradable coatings, reducing the need for commercial corrosion inhibitors. Full article

Heavy oil resources in the world are extremely abundant, and viscosity is currently the main reference index for heavy oil classification. However, the diversification of practical issues in heavy oil exploitation, and the refinement of processing and utilization urgently require the support of heavy oil classification with more reference indexes. In this study, the macroscopic properties of typical heavy oils in China were analyzed, and the semi-quantitative analysis of the molecular composition of different heavy oils was completed based on high-resolution mass spectrometry. The results show that heavy oils with similar viscosities can exhibit huge differences in macroscopic properties and chemical composition. According to the evaluation of the chemical composition and macroscopic properties of typical Chinese heavy oils, 12 types of compounds belonging to saturates, aromatics, resins, and asphaltenes (SARA) were identified, establishing a connection between the macroscopic fractions and molecular compositions of heavy oils. By summarizing the comparative results, a new classification criterion for heavy oils was established, focusing on the main parameters of H/C ratio and total acid number (TAN), with sulfur content as a supplementary indicator. H/C is the embodiment of the degree of molecular condensation in the macroscopic properties, reflecting the structural characteristics of the main molecules of the heavy oil. Chinese heavy oil is generally characterized by high TAN, which corresponds to the composition of petroleum acids, and it is also an important reference index for the exploitation and processing of heavy oils. Most Chinese heavy oils have a very low sulfur content, but the presence of sulfur compounds in high-sulfur heavy oils can lead to significant differences in the distribution of compound types among the SARA. This new classification method for heavy oil combines the characteristics of chemical composition of heavy oils, which is expected to provide valuable support for the extraction and processing of heavy oil. Full article

Carbon capture, utilization, and storage (CCUS) is an important component in many national net-zero strategies, and ensuring that CO₂ can be safely and economically stored in geological systems is critical. Recent discoveries have shown that microbial processes (e.g., methanogenesis) can modify fluid composition and fluid dynamics within the storage reservoir. Oil reservoirs are under high pressure, but the influence of pressure on the petroleum microbial community has been previously overlooked. To better understand microbial community dynamics in deep oil reservoirs, we designed an experiment to examine the effect of high pressure (12 megapascals [MPa], 60 °C) on nitrate-reducing, sulfate-reducing, and methanogenic enrichment cultures. Cultures were exposed to these conditions for 90 d and compared with a control exposed to atmospheric pressure (0.1 MPa, 60 °C). The degradation characteristic oil compounds were confirmed by thin-layer analysis of oil SARA (saturates, aromatics, resins, and asphaltenes) family component rods. We found that the asphaltene component in crude oil was biodegraded under high pressure, but the concentration of asphaltenes increased under atmospheric pressure. Gas chromatography analyses of saturates showed that short-chain saturates (C8–C12) were biodegraded under high and atmospheric pressure, especially in the methanogenic enrichment culture under high pressure (the ratio of change was −81%), resulting in an increased relative abundance of medium- and long-chain saturates. In the nitrate-reducing and sulfate-reducing enrichment cultures, long-chain saturates (C22–C32) were biodegraded in cultures exposed to high-pressure and anaerobic conditions, with a ratio of change of −8.0% and −2.3%, respectively. However, the relative proportion of long-chain saturates (C22–C32) increased under atmospheric pressure. Gas Chromatography Mass Spectrometry analyses of aromatics showed that several naphthalene series compounds (naphthalene, C1-naphthalene, and C2-naphthalene) were biodegraded in the sulfate-reducing enrichment under both atmospheric pressure and high pressure. Our study has discerned the linkages between the biodegradation characteristics of crude oil and pressures, which is important for the future application of bioenergy with CCUS (bio-CCUS). Full article

Asphaltene-resin-paraffin deposition (ARPD) is a complicated and prevalent issue in the oil and gas industry, impacting the efficiency and integrity of petroleum extraction, production, transportation and processing systems. Considering all witnessed ARPD problems in Azerbaijan oil fields, this paper proposed a chemical method and optimized the type and concentration of chemical inhibitors. Then, the effect of selected chemical reagents on inhibiting the ARPD amount and thus enhancing oil recovery was detected by reservoir simulation during both waterflooding and CO₂ flooding production. Three new chemical compounds (namely, Chemical-A, Chemical-B and Chemical-C) were examined in laboratory conditions, and their impact on rheological properties of high-paraffin oilfield samples of Azerbaijan (X, Y and Z) were investigated. Experimental results show that Chemical-C with a concentration of 600 g/t has the best efficiency for alleviating the problems. After adding Chemical-C to the crude oil, the freezing point of oil was decreased from 12 °C to (−4) °C, the ARPD amount declined from 0.185 to 0.016 g, and oil effective viscosity was reduced from 16.2 mPa·s to 3.1 mPa·s. It was determined that for water and CO₂ flooding, higher injection pressure resulted in reduced asphaltene precipitation. Adding the selected ARPD inhibitor, the oil recovery for waterflooding can increase from 52% to 62%, while it can rise from 55% to 68% for CO₂ flooding. Full article

Understanding the modification mechanism of C₉ petroleum resin (C₉PR) on styrene–butadiene–styrene (SBS) polymer modified asphalt properties is of significant importance. In this paper, dynamic shear rheometer (DSR), storage stability, fluorescence morphology (FM), scanning electron microscope (SEM), Fourier transform-infrared (FTIR) spectrometer, and molecular dynamic (MD) simulation were adopted to evaluate the rheological, chemical, and microstructure molecular motion state of C₉PR and SBS composite modified asphalt at different aging states. The DSR storage results indicate that the addition of C₉PR could improve the high-temperature property, storage stability, and temperature susceptibility. FM and SEM results indicate that the network microstructure was enhanced and the roughness between polymer resins and virgin asphalt was improved at the microscopic scale. The MD results indicate that the heterogeneity between C₉PR and SBS modified asphalt was demonstrated, and the bonding energies were enhanced with the addition of C₉PR. Moreover, the FTIR results indicate that new function groups were generated in addition to C₉PR. In general, the addition of C₉PR is a good approach to promote high-quality polymer modified asphalt (PMA) for pavement engineering. Full article

In pursuit of enhancing the mechanical properties, especially the tensile strength, of 4D-printable consumables derived from waste cooking oil (WCO), we initiated the production of acrylate-modified WCO, which encompasses epoxy waste oil methacrylate (EWOMA) and epoxy waste oil acrylate (EWOA). Subsequently, a series of WCO-based 4D-printable photocurable resins were obtained by introducing a suitable diacrylate molecule as the second monomer, coupled with a composite photoinitiator system comprising Irgacure 819 and p-dimethylaminobenzaldehyde (DMAB). These materials were amenable to molding using an LCD light-curing 3D printer. Our findings underscored the pivotal role of triethylene glycol dimethacrylate (TEGDMA) among the array of diacrylate molecules in enhancing the mechanical properties of WCO-based 4D-printable resins. Notably, the 4D-printable material, composed of EWOA and TEGDMA in an equal mass ratio, exhibited nice mechanical strength comparable to that of mainstream petroleum-based 4D-printable materials, boasting a tensile strength of 9.17 MPa and an elongation at break of 15.39%. These figures significantly outperformed the mechanical characteristics of pure EWOA or TEGDMA resins. Furthermore, the EWOA-TEGDMA resin demonstrated impressive thermally induced shape memory performance, enabling deformation and recovery at room temperature and retaining its shape at −60 °C. This resin also demonstrated favorable biodegradability, with an 8.34% weight loss after 45 days of soil degradation. As a result, this 4D-printable photocurable resin derived from WCO holds immense potential for the creation of a wide spectrum of high-performance intelligent devices, brackets, mold, folding structures, and personalized products. Full article

This study addresses the imperative for enhancing asphalt mixtures tailored for rural pavements, focusing on optimizing RAP mixtures with styrene–butadiene–styrene (SBS)-modified asphalt binders incorporating petroleum resin and oil. Through systematic investigation, the study examines the impact of varying RAP content (25% and 50%) and two SBS-modified asphalt binder types (Type 1 and Type 2) on mechanical properties and sustainability. Laboratory tests reveal that the mix of 25% RAP + 75% Type 1 exhibits exceptional flexibility, evidenced by a high ductility value of 880 mm at 25 °C, enhancing pavement resilience. Conversely, the 50% RAP + 50% Type 2 mixture displays vulnerability to fatigue cracking, while 25% RAP + 75% Type 1 demonstrates superior resistance, with a fatigue vulnerability value of 1524 kPa. The Hamburg Wheel Tracking test highlights the influence of RAP content on rut depth, with the mix of 50% RAP + 50% Type 1 achieving the lowest rutting at 3.9 mm. Overlay test results show the mix of 25% RAP + 75% Type 2’s resilience, with the lowest load reduction at 64.5%, while the mix of 50% RAP + 50% Type 1 exhibits substantial load reduction at 82.1%. Field tests unveil differences in pavement bearing capacities, with the mix of 25% RAP + 75% Type 2 demonstrating a remarkable elastic modulus of 58.5 MPa, indicating heightened bearing capacity. The investigation underscores the significant role of SBS-modified asphalt binders with incorporated petroleum resin and oil in enhancing fatigue resistance for sustainable rural pavements. Full article

Bio-based epoxy resin materials have obtained significant attention in the packaging industry due to concerns about the environmental and economic impacts of traditional petroleum-based plastics. The aim of this research is to improve bio-based resins’ properties by investigating varying formic acid contents in the presence of a green catalyst and characterizing their physical, chemical, and mechanical properties for further scaled-up bio-based resin production for industrial packaging applications. The crude soybean oil was epoxidized with formic acid as an oxidizing agent at varying equivalent weights of 10:1 to 10:10 of soybean oil: formic acid in the presence of hydrogen peroxide and choline chloride-oxalic acid as a bi-functional green catalyst. The effect of increasing the amount of formic acid used to epoxidize crude soybean oil was evaluated with infrared (IR) spectroscopy, rheological, and epoxy yield measurements. The results demonstrated that formic acid significantly influenced the epoxidation of soybean oil, leading to a higher conversion of carbon-carbon double bonds, with a selectivity of 98% when the ratio of soybean oil to formic acid was between 10:5 and 10:10. The bio-resin film was formulated using the improved epoxidized soybean oils—from ESO (10:2.5) to ESO (10:10)—and equal amounts of acrylic acid. The results showed that resin films led to an improvement in tensile strength (ca. 180 MPa) and thermal stability at 360 °C. Although further research is necessary, this study provides valuable insights for designing an effective epoxidation process for renewable sources and developing bio-resin materials for future packaging applications. Full article