Search Results (502)

The microstructure of the Ti-Al binary system is an area of great interest, as it affects material properties and plasticity. Phase transformations induce microstructural changes; therefore, accurately modeling the phase transformations of the Ti-Al system is necessary to describe plasticity. Interatomic potentials can be a powerful tool to model how materials behave; however, existing potentials lack accuracy in certain aspects. While classical potentials like the Modified Embedded Atom Method (MEAM) perform adequately for modeling a dilute Al solute within Ti’s $\alpha$ phase, they struggle with accurately predicting plasticity. In particular, they struggle with stacking fault energies in intermetallics and to some extent elastic properties. This hinders their effectiveness in investigating the plastic behavior of formed intermetallics in Ti-Al alloys. Classical potentials also fail to predict the $\alpha$-to-$\beta$ phase boundary. Existing machine learning (ML) potentials reproduce the properties of formed intermetallics with density functional theory (DFT) but do not accurately capture the $\alpha$-to-$\beta$ or $\alpha$-to-D0₁₉ phase boundaries. This work uses a rapid artificial neural network (RANN) framework to produce a neural network potential for the Ti-Al binary system. This potential is capable of reproducing the Ti-Al binary phase diagram up to 30% Al concentration. The present interatomic potential ensures stability and allows results near the accuracy of DFT. Using Monte Carlo simulations, the RANN potential accurately predicts the $\alpha$-to-$\beta$ and $\alpha$-to-D0₁₉ phase transitions. The current potential also exhibits accurate elastic constants and stacking fault energies for the L1₀ and D0₁₉ phases. Full article

The presence of the brittle β/B2 phase in TiAl alloys often deteriorates their mechanical properties, posing a significant challenge for manufacturing large-sized, high-performance sheets. To address this issue, this study systematically investigates the synergistic effect of pack rolling and subsequent heat treatment on the microstructure evolution and mechanical properties of a Ti-44Al-4Nb-1.5Mo-0.1B-0.1Y alloy. Sheets with two different deformation levels (R7: 69.8% and R11: 83.0% reduction) were prepared via pack rolling. This was followed by a series of heat treatments at different temperatures (1150–1350 °C) and cyclic heat treatments at 1250 °C (3, 6, and 9 cycles). The results demonstrate that the higher deformation level (R11) promoted extensive dynamic recrystallization, resulting in a uniform microstructure of equiaxed γ, α₂, and β phases, while the lower deformation (R7) retained a significant fraction of deformed γ/α₂ lamellae. Heat treatment at 1250 °C was identified as optimal for transforming the microstructure into fine lamellar colonies while effectively reducing the β/B2 phase. Cyclic heat treatment at this temperature further decreased the β-phase content to 4.1% after 9 cycles. The elimination mechanism was determined to follow the β→ α → γ + α₂ phase transformation sequence, driven by the combined effect of rolling-induced defects and cyclic thermal stress. Cyclic heat treatment at this temperature was particularly effective in generating a high density of nucleation sites within the lamellar colonies, leading to significant refinement of the lamellar structure. Consequently, the R11 sheet subjected to 9 cycles of heat treatment exhibited a 15.5% increase in tensile strength and an 8.3% improvement in elongation compared to the hot-isostatically pressed state. This enhancement is primarily attributed to the significant refinement of lamellar colonies and the reduction in interlamellar spacing. This work presents an effective integrated processing strategy for fabricating high-performance TiAl alloy sheets with superior strength and toughness. Full article

This study investigates the effects of post-build heat treatments—such as annealing, quenching, and aging—on the microstructure and hardness of Laser Powder Bed Fusion (PBF-LB) Ti-6Al-4V. Specimens were subjected to annealing (950 °C, 1010 °C) or solution treatment/quenching (950 °C, 1010 °C), followed by aging (350–550 °C). Microstructural evolution was analyzed using optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), electron backscatter diffraction (EBSD), and Vickers hardness testing. Results showed that the as-built sample exhibited high hardness (365.2 HV_0.1) due to fine α′ martensite. Sub-β-transus annealing at 950 °C decomposed α′ into equilibrium α + 1.25% β (329 HV_0.1), while super-β-transus annealing at 1010 °C formed coarse lamellar structures of α + 1.5% β, yielding the lowest hardness (319 HV_0.1). Quenching from 1010 °C produced dominant α′ martensite with high hardness (371.6 HV_0.1). Notably, aging samples quenched from 950 °C increased hardness, peaking at 382.6 HV_0.1 at 450 °C due to precipitation, before decreasing to 364.4 HV_0.1 at 550 °C due to coarsening. These findings demonstrate that optimizing heat treatment temperatures is critical for controlling phase transformations and tailoring mechanical properties in additively manufactured Ti-6Al-4V components. Full article

Laser powder bead fusion (LPBF) allows for the fabrication of highly accurate components from metal powders, which is difficult to achieve using traditional methods. LPBF-produced components can be characterized by their porosity and unfavorable microstructure, making further processing difficult. Therefore, appropriate post-printing methods are crucial, as they reduce porosity, reduce residual stresses, and stabilize the microstructure. The aim of this paper was to determine the effect of post-printing methods on the microhardness and microstructure of Ti6Al4V titanium alloy samples fabricated using the LPBF process in different orientations. Hot isostatic pressing (HIP) at various temperatures (910 °C, 1150 °C, 1250 °C), annealing at 1020 °C, and twist channel angular pressing using a 90° channel ending with a helical exit were considered postprocessing methods for LPBF-produced samples. Printing orientation significantly determined the effectiveness of HIP and the heat treatment processes. Higher microhardness was observed on the cross-section oriented perpendicular to the 3D printing direction. Annealing under appropriately selected conditions favors the precipitation of fine particles of the α phase in the β phase, leading to a strengthening effect by precipitation. Based on the microhardness measurements, clear differences were observed in the mean values, statistical ranges, and result distributions depending on the printing plane, HIP process parameters, and the use of an additional heat treatment. The HIP process leads to a more pronounced homogenization of microstructure and defect reduction, with the morphology of the microstructure and microhardness distribution dependent on the HIP process temperature. Full article

To enhance the performance of Ti6Al4V titanium alloy joints, ultrasonic frequency pulsed TIG welding was employed. The microstructure and mechanical properties of the joints were systematically investigated. Results show that the weld microstructure is predominantly composed of acicular α phase, lath α phase, and a minor amount of β phase. Compared with conventional TIG welding, the application of ultrasonic frequency pulse current effectively refined the grains, achieving an average grain size of 0.54 μm. Concurrently, the proportion of high-angle grain boundaries increased from 96.1% to 97.6%. The average hardness of the fusion zone exceeded that of the base metal and was significantly increased by the ultrasonic frequency pulse current, reaching 350 HV compared to 330 HV for conventional welds. Furthermore, the ultrasonic frequency pulsed TIG joints exhibited higher yield strength and elongation than their conventional welds. These findings demonstrate that introducing ultrasonic frequency current during TIG welding effectively improves the properties of Ti6Al4V welded joints. Full article

Metastable β titanium alloys with low elastic modulus and excellent plasticity represent highly attractive materials for biomedical stent application. Our work shows that Zr plays a crucial role in regulating β stability to significantly reduce the modulus and enhance plasticity. A series of Ti-25Nb-2Mo-xZr (x = 0, 3, 9, 12 wt%) alloys were designed based on the d-electron theory, and the influence of Zr content on the microstructure, mechanical properties, and deformation mechanism were systematically investigated. The results demonstrated that as the Zr content increases, the β phase stability was significantly enhanced. This leads to, first, the suppressed formation of the high modulus α″ phase and ω phase, which results in the decrease in apparent overall elastic modulus. Second, the dominant mode of deformation shifts from martensite dislocation slip (0Zr) to martensitic variant reorientation (3Zr), then to stress-induced martensite transform (SIMT, 9Zr), and finally to a combination of SIMT and deformation twinning (12Zr). Such shifting effectively increases the alloy’s tensile plasticity. Among the series, the Ti-25Nb-2Mo-12Zr alloy exhibited the lowest elastic modulus of 56.3 GPa, together with the highest elongation to failure of 48.2%, demonstrating that the alloy possesses considerable potential for biomedical applications. Full article

Background/Objectives: Formation of tight contacts between oral soft tissue and dental implants is a significant challenge in contemporary implantology. An essential role in this process is played by oral epithelial cells. In the present study, we investigated how titanium and zirconia surfaces with different roughness influence various parameters of oral epithelial cells in vitro. Methods: We used the human oral squamous carcinoma Ca9-22 cell line and cultured them on the following surfaces: machined smooth titanium (TiM) and zirconia (ZrM) surfaces, as well as sandblasted and acid-etched titanium moderately rough (SLA) and zirconia (ZLA) surfaces. Cell proliferation/viability was measured by CCK-8 assay, and cell morphology was analyzed by fluorescent microscopy. The gene expression of interleukin (IL)-8, intercellular adhesion molecule (ICAM)-1, E-cadherin, integrin (ITG)-α6, and ITG-β4 was measured by qPCR, and the content of IL-8 in conditioned media by ELISA. Results: At the initial culture phase, cell proliferation was promoted by rougher surfaces. Differences in cell attachment were observed between machined and moderately rough surfaces. Machined surfaces were associated with slightly higher IL-8 levels (p < 0.05). Furthermore, both ZLA and SLA surfaces promoted the expression of (ITG)-α, ITG-β4, and ICAM-1 in Ca9-22 cells (p < 0.05). Surface material had no impact on the investigated parameters. Conclusions: Under the limitations of this in vitro study, some properties of oral epithelial cells, particularly the immunological and barrier function, are moderately modified by roughness but not by material. Hence, the roughness of the implant surface might play a role in the quality of the peri-implant epithelium. Full article

Additive manufacturing (AM) of titanium alloys enables the production of complex, high-performance components, but the steep thermal gradients and rapid solidification involved make it challenging to control crystallographic texture and phase evolution. This review synthesizes the current understanding of how these thermal conditions influence grain morphology, texture intensity, and solid-state transformations in key alloys such as Ti-6Al-4V (Ti64), Ti-6Al-2Sn-4Zr-2Mo (Ti6242), Ti-5Al-5Mo-5V-3Cr (Ti5553), and metastable β-Ti systems processed by powder bed fusion-based processes (PBF) such as laser powder bed fusion (LPBF) and electron beam powder bed fusion (EBPBF/EBM). Emphasis is placed on mechanisms governing epitaxial columnar β-grain growth, α′ martensite formation, and the development of heterogeneous α/β distributions. The impact of processing variables on texture development and transformation kinetics is critically examined, alongside phase fractions. Across studies, AM-induced textures are consistently linked to mechanical anisotropy, with performance strongly dependent on build direction and alloy chemistry. Post-processing strategies, including tailored heat treatments and hot isostatic pressing (HIP), show clear potential to modify grain structure, reduce texture intensity, and stabilize desirable phase balances in titanium alloys. These insights highlight the emerging ability to deliberately engineer microstructures for reliable, application-specific properties in powder-based AM titanium alloys. Full article

The aim of this study was to evaluate structural changes and their impact on the functional properties of Ti-6Al-4V and Ti-6Al-7Nb titanium alloys produced by L-PBF. In the as-built condition, these alloys, despite high strength due to the presence of metastable α’ martensite, exhibit limited ductility. The samples were subjected to heat treatment at 850–1000 °C for 1 h, followed by aging at 500 °C for 4 h in an argon atmosphere. Analysis revealed a gradual microstructural transformation from the columnar structure characteristic of L-PBF to an equilibrium Widmanstätten microstructure. As a result of the decomposition of martensite and the formation of an α + β phase mixture, changes in microhardness and mechanical properties were observed. After heat treatment, the microhardness decreased by 15% for Ti-6Al-4V (from 427 ± 1 HV to 362 ± 25 HV) and by 12% for Ti-6Al-7Nb (from 408 ± 6 HV to 359 ± 15 HV). The Ti-6Al-7Nb alloy exhibited higher maximum elongation (7.7 ± 1.1%) than Ti-6Al-4V (4.8 ± 0.5%) due to a greater fraction of the β phase. The results highlight the critical role of the controlled α′→α + β transformation in tailoring the properties of titanium alloys and provide a basis for optimizing manufacturing processes for medical and aerospace components. Full article

Ti-6Al-4Zr-3Nb-1.1Mo-1Sn-1V (Ti90) alloy is widely used in marine engineering and oil and gas extraction due to its excellent strength, impact toughness, and corrosion resistance. The corrosion behavior of Ti90 alloy after solution treatment at 750 °C, 900 °C, 940 °C, and 960 °C in 5 M hydrochloric acid (HCl) solution was investigated using open-circuit potential (OCP), potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), static immersion tests, and surface characterization. The results of electrochemical tests indicate that the corrosion resistance of Ti90 alloy increases with rising solid solution temperature. The static immersion tests show that the variation trend of the annual corrosion rate at different solid solution temperatures in 5 M HCl solution is consistent with the electrochemical test results. The corrosion morphology of Ti90 alloy reveals that the α phase is more prone to decomposition than the β phase. The corrosion behavior of Ti90 alloy in 5 M HCl solution is mainly influenced by the volume fraction of the β phase and the size of the α phase. Full article

Ti-xMo-2Fe alloys with high specific strength were designed by adding Mo and Fe as β-stabilizing elements. The influence of cold swaging on the martensitic transformations in Ti-xMo-2Fe (x = 3.4, 5, 9.2 wt.%) alloys was investigated. In these alloys, appropriate chemical compositions promote a stress-induced phase transformation from the β phase to orthorhombic α″ martensite, which improves elongation while maintaining high strength. As the Mo content increases from 3.4 to 5 wt.%, the amount of β-stabilizing elements increases and the β stability is enhanced, thereby altering the phase transformation mechanism. In the Ti-9.2Mo-2Fe alloy, both α″ martensite and a very hard ω phase were identified by X-ray diffraction and transmission electron microscopy. The hard and brittle ω phase causes premature brittle fracture prior to macroscopic yielding. Among the investigated alloys, the Ti-5Mo-2Fe alloy exhibits the best overall combination of high tensile strength, elongation to failure, and high fatigue strength. Full article

Titanium matrix composites (TMCs), characterized by low density, high strength, and excellent high-temperature mechanical properties, are becoming preferred materials for key components in aerospace engines. However, conventional casting methods for preparing TMCs often encounter issues such as composition segregation and coarse reinforcement phases, hindering their engineering application. In this study, we fabricated TiC/TC4 titanium matrix composites via hot isostatic pressing (HIP). The composites exhibited room-temperature tensile strength of 1058 ± 8 MPa, yield strength of 958 ± 12 MPa, and total elongation of 17.0 ± 0.5%. Furthermore, the TiC/TC4 composites demonstrated favorable high-temperature mechanical properties, with a tensile strength of about 500 MPa at 600 °C. Investigation into plastic deformation and fracture behavior revealed that at room temperature, tensile cracks initiated predominantly around the reinforcing TiC particles, whereas at high temperatures, cracks primarily originated within the matrix. The strengthening mechanisms of the TiC particle-reinforced TC4 composites included particle strengthening, solid solution strengthening, and load-transfer strengthening. Additionally, the precipitation of nano-acicular secondary α (αs) phases within the β phase during high-temperature tensile deformation was observed, contributing to the superior high-temperature mechanical performance of the composites. Full article

In this study, SiHfCN ceramics were synthesized from a single-source precursor obtained by reacting Durazane 1800 with tetrakis(dimethylamido)hafnium(IV) (TDMAH). In a separate preparation, Ti₃C₂ MXene was incorporated into this precursor to produce MXene-SiHfCN composite ceramics. The samples were pyrolyzed at 1000 °C and heat-treated at 1600 °C in N₂ to investigate amorphous-to-crystalline transformations. Both SiHfCN and MXene-SiHfCN formed a single-phase amorphous structure after pyrolysis at 1000 °C. At 1600 °C, SiHfCN partially crystallized into α/β-Si₃N₄ and HfC_xN_1−x phases within an amorphous/crystalline Si₃N₄ matrix. In contrast, the MXene–SiHfCN matrix remained largely amorphous, evolving into SiOCN with localized Si₂ON₂ crystallization. Additional phases, including HfC_xN_1−x, Hf oxide/oxycarbide, and a Ti carbonitride-rich phase (TiC_0.63N_1.06O_0.18Si_0.99Hf_0.11), were identified within the amorphous SiOCN. No SiC was detected in either system, indicating suppression of carbothermal reduction of Si₃N₄ up to 1600 °C in N₂. While SiHfCN exhibited pronounced macroscopic cracks, MXene-SiHfCN showed no such large cracks, though local microscopic cracking was observed. These results demonstrate that Ti₃C₂ MXene incorporation stabilizes the amorphous matrix, modifies phase evolution, and mitigates severe cracking, offering new insights into non-oxide PDC nanocomposites for ultra-high-temperature applications. Full article

In this study, a surface treatment of Ti grade 1 was carried out in air with the use of a Yb-fiber laser to increase the friction-wear properties tested in dry contact with α-Al₂O₃. The laser surface treated specimens clearly differ in their surface roughness and wettability, coefficient of friction and resistance to wear, compared to untreated specimens. The microstructure changes induced by laser treatment were investigated using confocal scanning electron microscopy with chemical composition analysis by energy-dispersive spectroscopy, and phase composition by X-ray spectroscopy. It was found that laser surface treatment caused the formation of titanium oxide layers with TiO₂ (rutile, anatase and brookite) as the main constituent, while in the subsurface areas a partial transformation of α-Ti to β-Ti or α′-Ti was thermally induced. Specimens containing β-Ti or α′-Ti in the subsurface area and anatase or brookite in the top layer were characterized by two times lower friction coefficient values and 10 times lower volume wear index Wv in comparison to untreated Ti grade 1. Results clearly confirmed the beneficial effect of laser surface treatment on friction-wear properties of Ti grade 1, but the selection of laser processing parameters was crucial both for resistance to abrasive wear and wettability. Full article

In this work, we developed and characterized a hydroxyapatite (HA) ceramic coating derived from Ucides cordatus crab-shell waste and applied it onto Ti–Al–V titanium substrates for biomedical use. Substrate analysis confirmed an α + β two-phase microstructure and Rockwell C hardness of ~35 HRC; optical emission spectrometry indicated a non-conforming Ti–6Al–4V composition (Al slightly above and V slightly below ASTM F136-18 limits), with expected α-phase predominance. Aqueous synthesis of biogenic HA used CaO (from 800 °C calcined shells) reacted with β-tricalcium phosphate (β-Ca₃(PO₄)₂), followed by deposition onto Ti–Al–V surfaces prepared with or without a thermochemical treatment that homogenized roughness (Ra ≈ 0.587 µm). The coatings were continuous, ~95–98 µm thick, and showed good qualitative adhesion. Scanning Electron Microscopy (SEM) revealed porous, nanocrystalline, acicular morphologies typical of biogenic apatite’s. Energy-Dispersive X-ray Spectroscopy (EDS) yielded Ca/P ≈ 1.85–1.88, while X-ray Fluorescence (XRF) indicated Ca-enrichment relative to stoichiometric HA. X-ray Diffraction (XRD) confirmed a predominantly hexagonal HA phase with high crystallinity. These results demonstrate a technically and environmentally feasible route to bioactive coatings using marine biowaste, aligning low-cost, local waste valorization with functional performance on titanium implants. Full article