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Advancing Eco-Friendly Materials and Sustainable 3D Printing in Smart Manufacturing

A special issue of Sustainability (ISSN 2071-1050).

Deadline for manuscript submissions: 30 November 2026 | Viewed by 339

Special Issue Editor


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Guest Editor
Mechanical and Industrial Engineering Department, University of Wisconsin Platteville, 186 Sesquicentennial Hall, Platteville, WI, USA
Interests: sustainable manufacturing; minimum quantity lubrication (MQL); eco-friendly lubricants; additive mnaufacturing; smart and digital manufacturing
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Special Issue Information

Dear Colleagues,

This Special Issue, “Advancing Eco-Friendly Materials and Sustainable 3D Printing in Smart Manufacturing”, aims to highlight the role of 3D printing and manufacturing (AM) in supporting eco-friendly manufacturing and production. As the need for more adaptable and efficient manufacturing increases, 3D printing has become an important tool for supporting sustainability in many industries including automotive, aerospace, healthcare, and construction.

This Special Issue invites research papers, reviews, and case studies that address the intersection of 3D printing, sustainability, and smart manufacturing systems. We particularly welcome submissions that explore sustainable materials (e.g., biopolymers, recycled composites), process optimization through AI and machine learning, integration with Industry 4.0 tools such as digital twins and IoT, and innovative lifecycle approaches including reuse, remanufacturing, and circular economy models. Studies focused on environmental impact assessment, policy and regulatory frameworks, and techno-economic analysis are also encouraged.

By bringing together interdisciplinary perspectives from materials science, engineering, data analytics, and environmental science, this Special Issue aims to provide a platform for advancing knowledge and promoting best practices in sustainable additive manufacturing for smart manufacturing and production.

Dr. Abdelkrem Eltaggaz
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 250 words) can be sent to the Editorial Office for assessment.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Sustainability is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • eco-friendly materials
  • sustainable 3D printing
  • smart manufacturing
  • additive manufacturing
  • process optimization
  • circular economy
  • green manufacturing
  • 3D printing in drone technology

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Published Papers (1 paper)

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Research

22 pages, 1920 KB  
Article
Industry 4.0 Enabled Sustainable Manufacturing
by Ibrahim Abdelfadeel Shaban, Rahaf Ajaj, Haitham Elshimy and Hussien Hegab
Sustainability 2026, 18(1), 156; https://doi.org/10.3390/su18010156 - 23 Dec 2025
Abstract
The nexus of sustainable manufacturing and Industry 4.0 technologies is redefining modern industrial practices. Conventional manufacturing, characterized by intensive energy use, resource depletion, and waste generation, is increasingly unsustainable in the face of environmental pressures and evolving regulations. Industry 4.0 technologies—including IoT, artificial [...] Read more.
The nexus of sustainable manufacturing and Industry 4.0 technologies is redefining modern industrial practices. Conventional manufacturing, characterized by intensive energy use, resource depletion, and waste generation, is increasingly unsustainable in the face of environmental pressures and evolving regulations. Industry 4.0 technologies—including IoT, artificial intelligence, data analytics, cloud computing platforms, and, recently, digital twins—provide opportunities to embed sustainability by enabling real-time monitoring, predictive analytics, and adaptive decision-making. This paper addresses key methods and strategies for sustainability and Industry 4.0 nexus. It involves IoT systems for data-driven monitoring, AI for process optimization, cloud platforms for supply chain sustainability, and emphasizes the use of digital twins for predictive maintenance. Organizational strategies such as cross-functional collaboration, customized software, dual-focus performance metrics, and workforce reskilling are explored, alongside barriers including high capital costs, cybersecurity risks, and system integration challenges. The findings present a structured perspective on harmonizing sustainability and Industry 4.0, demonstrating how this nexus can reduce environmental impact, enhance efficiency, and support long-term industrial resilience. Full article
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