Advances in Composite Polymers for 3D Printing

A special issue of Polymers (ISSN 2073-4360). This special issue belongs to the section "Polymer Processing and Engineering".

Deadline for manuscript submissions: closed (30 November 2020) | Viewed by 7644

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Center for Micro-BioRobotics, Istituto Italiano di Tecnologia (IIT), Viale Rinaldo Piaggio 34, Pontedera, 56025 Pisa, Italy
Interests: nanotechnology; bio-robotics; 3D printing; bio-mimetics; drug delivery; environmental health
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Special Issue Information

Dear Colleagues,

3D printing technology builds three-dimensional objects from a computer-aided design model by successively adding material layer-by-layer. The advantages of additive manufacturing technology include unlimited shapes, better quality, and the relatively fast and cost-effective process compared to other methods. There are various 3D printing processes, which include material extrusion (e.g., fused deposition modelling (FDM) or fused filament fabrication (FFF)), light polymerization such as continuous liquid interface production (CLIP), powder bed such as selective laser sintering (SLS), bio-plotting, and others. Polymers are usually involved in these processes and often do not have any other properties than their resulting 3D structures. Composite polymers are composed of more than one component—other than at least one polymer—and can provide tailored properties to the final materials such as reinforcement, sensing, actuation, chemical, physical, biological, and others. Examples of composite polymers include at least a mixture of a polymer with another polymer or copolymers, inorganic or organic materials, metals, and others. Composite polymers are increasingly playing a significant role in many technologies, including bio-robotics, soft-robotics, growing robots, sensors, actuators, pollution remediation, medical devices, aerospace, transportation, and others. It is of particular interest to create such purpose-serving composite polymers and materials (either ex-situ or in-situ) to be used in 3D printing technologies.

Dr. Ioannis Liakos
Guest Editor

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Keywords

  • Composite polymers for 3D printing
  • Thermoplastic composite filaments
  • Additive manufacturing
  • Soft-robotics
  • Sensors
  • Actuators
  • Pollution detection and remediation

Published Papers (2 papers)

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17 pages, 4293 KiB  
Article
Influence of Internal Innovative Architecture on the Mechanical Properties of 3D Polymer Printed Parts
by Mihai Alin Pop, Cătălin Croitoru, Tibor Bedo, Virgil Geamăn, Irinel Radomir, Sebastian Marian Zaharia and Lucia Antoaneta Chicoș
Polymers 2020, 12(5), 1129; https://doi.org/10.3390/polym12051129 - 14 May 2020
Cited by 13 | Viewed by 2801
Abstract
The utilization of polymer-based materials is quickly expanding. The enterprises of today are progressively seeking techniques to supplant metal parts with polymer-based materials as a result of their light weight, simple support and modest costs. The ceaselessly developing requirement for composite materials with [...] Read more.
The utilization of polymer-based materials is quickly expanding. The enterprises of today are progressively seeking techniques to supplant metal parts with polymer-based materials as a result of their light weight, simple support and modest costs. The ceaselessly developing requirement for composite materials with new or enhanced properties brings about the preparation of different polymer mixes with various arrangements, morphologies and properties. Fused filament fabrication processes such as 3D-printing are nowadays shaping the actual pathway to a full pallet of materials, from art–craft to biomaterials. In this study, the structural and mechanical behavior of three types of commercially available filaments comprised of synthetic poly(acrylonitrile-co-butadiene-co-styrene) (ABS), poly(lactic acid) (PLA) and poly(lactic acid)/polyhydroxyalkanoate reinforced with bamboo wood flour composite (PLA/PHA BambooFill) were assessed through mechanical testing and optical microscopy, aiming to understand how the modifications that occur in the printed models with internal architecture are influencing the mechanical properties of the 3D-printed material. It has been determined that the material printed from PLA presents the highest compression strength, three-point bending and shock resistance, while the ABS shows the best tensile strength performance. A probability plot was used to verify the normality hypothesis of data for the tensile strength, in conjunction with the Anderson–Darling statistic test. The results of the statistic indicated that the data were normally distributed and that there is a marked influence of the internal architecture of the 3D-printed models on the mechanical properties of the printed material. Full article
(This article belongs to the Special Issue Advances in Composite Polymers for 3D Printing)
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23 pages, 10643 KiB  
Article
Micrometer Copper-Zinc Alloy Particles-Reinforced Wood Plastic Composites with High Gloss and Antibacterial Properties for 3D Printing
by Feiwen Yang, Jianhui Zeng, Haibo Long, Jialin Xiao, Ying Luo, Jin Gu, Wuyi Zhou, Yen Wei and Xianming Dong
Polymers 2020, 12(3), 621; https://doi.org/10.3390/polym12030621 - 09 Mar 2020
Cited by 29 | Viewed by 4466
Abstract
In this work, micrometer copper-zinc alloy particles-reinforced particleboard wood flour/poly (lactic acid) (mCu-Zn/PWF/PLA) wood plastic composites with high gloss and antibacterial properties for 3D printing were prepared by a melt blending process. The structure and properties of the composites with different contents of [...] Read more.
In this work, micrometer copper-zinc alloy particles-reinforced particleboard wood flour/poly (lactic acid) (mCu-Zn/PWF/PLA) wood plastic composites with high gloss and antibacterial properties for 3D printing were prepared by a melt blending process. The structure and properties of the composites with different contents of mCu-Zn were analyzed by means of mechanical testing, dynamic mechanical analysis, thermogravimetric analysis, differential scanning calorimetry, X-ray diffraction, scanning electron microscopy, and antibacterial testing. The results showed that the mechanical properties, thermal stability, and antibacterial performance of the composites were significantly improved, as mCu-Zn was added into the wood plastic composites. When adding 2 wt.% mCu-Zn, the flexural strength of mCu-Zn/PWF/PLA composites (with 5 wt.% of particleboard wood flour) (PWF) increased by 47.1% compared with pure poly (lactic acid) (PLA), and 18.9% compared with PWF/PLA wood plastic composites. The surface gloss was increased by 1142.6% compared with PWF/PLA wood plastic composites. Furthermore, the inhibition rates of mCu-Zn/PWF/PLA composites against Escherichia coli reached 90.43%. Therefore, this novel high gloss and antibacterial wood plastic composites for fused deposition modeling (FDM) 3D printing have potential applications in personalized and classic furniture, art, toys, etc. Full article
(This article belongs to the Special Issue Advances in Composite Polymers for 3D Printing)
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