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Digital Twins in the Industry 4.0

A special issue of Applied Sciences (ISSN 2076-3417). This special issue belongs to the section "Mechanical Engineering".

Deadline for manuscript submissions: closed (30 May 2025) | Viewed by 1237

Special Issue Editor


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Guest Editor
Department of Automation and Applied Informatics, University Politehnica of Bucharest, 060042 Bucharest, Romania
Interests: decentralized manufacturing optimizations; multi-agent systems; robotics; Industry 4.0; digital twins
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

As we enter the era of Industry 4.0, the concept of "digital twins" is revolutionizing industries, blending physical and digital worlds to create smarter, more efficient systems. This Special Issue (SI), “Digital Twins in Industry 4.0”, aims to explore the dynamic role that digital twins play in transforming industries, enhancing operations, and unlocking new opportunities for growth and optimization.

A digital twin is a virtual replica of a physical object, system, or process that mirrors its real-time performance, environment, and usage. In the context of Industry 4.0, digital twins enable industries to leverage advanced technologies such as the Internet of Things (IoT), artificial intelligence (AI), and data analytics to simulate, predict, and optimize processes across a wide array of sectors. From manufacturing and logistics to healthcare and energy, digital twins are helping industries achieve unprecedented levels of accuracy, control, and efficiency.

This SI will delve into how digital twins are accelerating the shift towards smart factories, predictive maintenance, and agile supply chains. By integrating real-time data and advanced analytics, digital twins allow for the continuous monitoring and optimization of equipment, production lines, and processes, significantly reducing downtime and costs.

One of the key objectives of this SI is to promote practical case studies from leading researchers and industries that have successfully implemented digital twin technologies. By describing real-world applications, participants will demonstrate how digital twins are used to enhance productivity, improve quality control, and streamline operations. This SI intends to include predictive maintenance in manufacturing, where digital twins help monitor machinery, detect early signs of wear, and prevent costly breakdowns. In logistics, digital twins are helping optimize supply chains, anticipate disruptions, and enhance the overall efficiency. Moreover, the role of digital twins in smart cities and sustainable infrastructure development will also be explored.

Beyond the technical aspects, this SI aims to emphasize the strategic importance of digital twins in shaping future industry trends and driving competitiveness. By bridging the gap between physical and digital domains, companies can create highly adaptive, resilient, and scalable systems, which are crucial for maintaining a competitive edge in today's rapidly evolving markets.

Authors are invited to submit original contributions on methods, models, and control architectures dealing with the intelligent control of future supply chains, including but not limited to the following topics:

  • Digital twins and smart manufacturing;
  • Industrial robotics and digital twins for automation;
  • Predictive maintenance using digital twins in Industry 4.0;
  • Digital twins in supply chain optimization;
  • The optimization of production processes with digital twins;
  • Digital models for product lifecycle management (PLM);
  • Human–machine interactions in smart factories via digital twins;
  • Achieving energy efficiency and sustainability using digital twins;
  • Digital twins in quality control and inspections;
  • Cyber-physical systems (CPSs) and digital twins in Industry 4.0.

Case studies, theoretical models, design methodologies, and literature reviews are especially welcome.

Dr. Silviu Rǎileanu
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Applied Sciences is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • digital twins
  • Industry 4.0
  • industrial robots
  • Internet of Things

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Published Papers (1 paper)

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26 pages, 1080 KB  
Systematic Review
Digital Twin and Computer Vision Combination for Manufacturing and Operations: A Systematic Literature Review
by Haji Ahmed Faqeer and Siavash H. Khajavi
Appl. Sci. 2025, 15(18), 10157; https://doi.org/10.3390/app151810157 - 17 Sep 2025
Cited by 1 | Viewed by 896
Abstract
This paper examines the transformative role of the Digital Twin-Computer Vision combination (DT-CV combo) in industrial operations, focusing on its applications, challenges, and future directions. It aims to synthesize the existing literature and explore the practical use cases in operations management (OM). A [...] Read more.
This paper examines the transformative role of the Digital Twin-Computer Vision combination (DT-CV combo) in industrial operations, focusing on its applications, challenges, and future directions. It aims to synthesize the existing literature and explore the practical use cases in operations management (OM). A comprehensive systematic literature review is conducted using PRISMA guidelines to analyze the DT-CV combo across the classification of industrial OM. However, given the breadth and importance of manufacturing and the OM field, the study excludes the literature on the DT-CV combo applied to other domains such as healthcare, smart buildings and cities, and transportation. We found that the DT-CV combo in OM is a relatively young but growing field of research. To date, only 29 articles have examined DT-CV combo solutions from various OM perspectives. Case studies are rare, with most studies relying on experimentation and laboratory testing to investigate DT-CV applications in the OM context. According to the cases and methods reviewed in the literature, the DT-CV combo has applications in different OM areas such as design, prototyping, simulation, real-time production monitoring, defect detection, process optimization, hazard detection and mitigation, safety training, emergency response simulation, optimal resource allocation, condition monitoring, inventory management, and scheduling maintenance. We also identified several benefits of DT-CV combo solutions in OM, including reducing human error, ensuring compliance with quality standards, lowering maintenance costs, mitigating production downtime, eliminating operational bottlenecks, and decreasing workplace accidents, while simultaneously improving the effectiveness of training. In this paper, we classify current applications of the DT-CV combo in OM, highlight gaps in the existing literature, and propose research questions to guide future studies in this domain. By considering the rapid phase of AI technology development and combining it with the current state of the art applications of the DT-CV combo in OM, we suggest novel concepts and future directions. The digital twin-vision language model (DT-VLM) combo as a future direction, emphasizing its potential to bridge physical–digital interfaces in industrial workflows, is one of the future development directions. Full article
(This article belongs to the Special Issue Digital Twins in the Industry 4.0)
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