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Novel Research on Laser Additive Manufacturing for Metal and Alloy

A special issue of Applied Sciences (ISSN 2076-3417). This special issue belongs to the section "Additive Manufacturing Technologies".

Deadline for manuscript submissions: closed (31 January 2024) | Viewed by 3449

Special Issue Editors


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Guest Editor
1. China Machinery Institute of Advanced Materials Co., Ltd., Zhengzhou 450001, China
2. State Key Laboratory for Advanced Forming Technology and Equipment, China Academy of Machinery Science and Technology, Beijing 100083, China
Interests: additive manufacturing; laser powder bed fusion; crystallographic texture; mechanical properties and deformation behavior of metals and alloys; stainless steels; nickel-based superalloys

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Guest Editor
State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China
Interests: additive manufacturing of metals and alloys; polishing; laser materials processing

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Guest Editor
Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China
Interests: multi-field assisted laser welding; laser additive manufacturing and repairing; laser cleaning; welding process monitoring and intelligent control

Special Issue Information

Dear Colleagues,

Laser additive manufacturing (LAM) has emerged as one of the mainstream additive manufacturing (AM) technologies for processing metals and alloys. Two major LAM  categories, namely laser powder bed fusion (L-PBF) and laser-based direct energy deposition (L-DED), are widely adopted in numerous industries, including the aerospace, automotive, biomedical, and marine ones, energy-related sectors, etc. Compared to other metallic AM processes using different heat sources, e.g., electron beams and electric arcs, LAM provides relatively better dimensional accuracy and surface finishing; however, laser beams feature rapid cooling activities during processing. The localized repetitive heating and cooling, as well as associated rapid solidification, during LAM can lead to high thermal stresses and the formation of non-equilibrium phases, resulting in deformation/warping, cracking, and unexpected microstructures as well as properties. These problems pose challenges in the part performance and integrity processed by LAM. Besides the mentioned common problems, specific drawbacks of individual LAM technologies (i.e., the low deposition rate of L-PBF and the relatively low dimensional accuracy of L-DED) also need to be addressed to further expand their application range.

This Special Issue aims to provide a platform for showcasing recent advances in LAM for metallic materials which match well with the scope of Applied Sciences, featuring novel developments and applications via novel manufacturing techniques.

In this Special Issue, original research articles and reviews are welcome. Research areas may include (but are not limited to) the following topics: new material and alloy development for improved properties or printability, process modification and innovation (i.e., micro L-PBF, field-assisted LAM, etc.), advances in microstructure and property control, stress and deformation management, novel modeling and simulation methods for the prediction of the thermal and stress fields, as well as microstructures and properties, novel post-processing methods, process monitoring and control, and advanced applications of LAM in metallic components.

We look forward to receiving your contributions.

Dr. Xianglong Wang
Dr. Shuai Chang
Prof. Dr. Zhenglong Lei
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Applied Sciences is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2400 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • laser additive manufacturing
  • metals and alloys
  • laser powder bed fusion (L-PBF)
  • laser-based direct energy deposition (L-DED)
  • alloy development
  • process–microstructure–property correlation
  • scanning strategy
  • modeling and simulation
  • post-processing
  • process monitoring and control

Published Papers (2 papers)

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Research

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17 pages, 4901 KiB  
Article
Processability of High-Speed Steel by Coaxial Laser Wire Deposition Technology for Additive Remanufacturing of Cutting Tool
by Piotr Koruba, Jakub Kędzia, Robert Dziedzic and Jacek Reiner
Appl. Sci. 2023, 13(20), 11232; https://doi.org/10.3390/app132011232 - 12 Oct 2023
Viewed by 831
Abstract
The recently introduced Coaxial Laser Wire Deposition technology can become a new promising method for remanufacturing high-complexity and expensive cutting tools (e.g., flat broach), which will have a significant impact on their service life. In addition, it is an innovative approach to tool [...] Read more.
The recently introduced Coaxial Laser Wire Deposition technology can become a new promising method for remanufacturing high-complexity and expensive cutting tools (e.g., flat broach), which will have a significant impact on their service life. In addition, it is an innovative approach to tool management. An analysis of the feasibility of processing cobalt-added HSS powder steels was carried out for single clads and multilayer structures. The effect of process parameters (laser, beam power, travel speed, wire feed rate) on geometric properties, hardness and microstructure was discussed. In order to avoid cracking during multilayer deposition, an additional preheating to 320 °C was applied. Two sets of process parameters with high and low heat input were obtained. Both sets lead to crack-free structures that fulfill geometric (≥2.5 mm in height) and hardness (≥700 HV) requirements. Full article
(This article belongs to the Special Issue Novel Research on Laser Additive Manufacturing for Metal and Alloy)
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Review

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33 pages, 6197 KiB  
Review
Recent Progress in Hybrid Additive Manufacturing of Metallic Materials
by Kudakwashe Nyamuchiwa, Robert Palad, Joan Panlican, Yuan Tian and Clodualdo Aranas, Jr.
Appl. Sci. 2023, 13(14), 8383; https://doi.org/10.3390/app13148383 - 20 Jul 2023
Cited by 2 | Viewed by 2203
Abstract
Additive Manufacturing (AM) is an advanced technology that has been primarily driven by the demand for production efficiency, minimized energy consumption, and reduced carbon footprints. This process involves layer-by-layer material deposition based on a Computer-Aided Design (CAD) model. Compared to traditional manufacturing methods, [...] Read more.
Additive Manufacturing (AM) is an advanced technology that has been primarily driven by the demand for production efficiency, minimized energy consumption, and reduced carbon footprints. This process involves layer-by-layer material deposition based on a Computer-Aided Design (CAD) model. Compared to traditional manufacturing methods, AM has enabled the development of complex and topologically functional geometries for various service parts in record time. However, there are limitations to mass production, the building rate, the build size, and the surface quality when using metal additive manufacturing. To overcome these limitations, the combination of additive manufacturing with traditional techniques such as milling and casting holds the potential to provide novel manufacturing solutions, enabling mass production, improved geometrical features, enhanced accuracy, and damage repair through net-shape construction. This amalgamation is commonly referred to as hybrid manufacturing or multi-material additive manufacturing. This review paper aimed to explore the processes and complexities in hybrid materials, joining techniques, with a focus on maraging steels. The discussion is based on existing literature and focuses on three distinct joining methods: direct joining, gradient path joining, and intermediate section joining. Additionally, current challenges for the development of the ideal heat treatment for hybrid metals are discussed, and future prospects of hybrid additive manufacturing are also covered. Full article
(This article belongs to the Special Issue Novel Research on Laser Additive Manufacturing for Metal and Alloy)
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