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Article

Energy-Saving Dried Game Meat as a Sustainable Alternative to Farmed Dried Meat Products

Department of Dairy and Process Engineering, Faculty of Food Science and Nutrition, Poznań University of Life Sciences, Wojska Polskiego 31/33, 60-624 Poznań, Poland
Sustainability 2025, 17(24), 11161; https://doi.org/10.3390/su172411161
Submission received: 21 November 2025 / Revised: 9 December 2025 / Accepted: 10 December 2025 / Published: 12 December 2025
(This article belongs to the Special Issue Sustainable Forest Technology and Resource Management)

Abstract

The aim of this study was to confirm the suitability of game meat as a sustainable substitute for farmed meat for use as a raw material in the production of dried meat products. Red deer and wild boar meat were selected for the study, and a hybrid drying method was employed, i.e., hot air drying (HAD) assisted by microwave–vacuum drying (MVD). The selection of the research material was guided by the assumed low carbon footprint of game meat (as there are no precise LCA (life cycle assessment) data), while the selection of processing methods was guided by the possibility of obtaining high-quality products with reduced energy consumption. All these aspects were intended to support sustainability in the dried meat products industry. The dried game meat obtained in this study is microbiologically stable (water activity 0.62–0.68, moisture content approx. 10% w.b.) and characterized by high quality, confirmed by high sensory quality index scores (SQI > 4.5 on a 5-point scale). The process parameter optimization of the applied hybrid three-stage drying method (HAD-MVD-HAD) also allowed for a reduction in energy consumption of almost 40% compared to the most commonly used single-stage HAD method. These achievements confirm the great potential of using game meat in the food industry, which in turn may contribute to more sustainable production practices.

1. Introduction

A healthy and sustainable diet is one that promotes optimal human growth and development and has a low environmental impact to protect food and nutrition security for current and future generations [1,2]. Although consumers are increasingly aware of environmental and nutritional aspects in a health-promoting context, they more often choose foods rather than entire dietary patterns, even in the context of following specific diets [1]. Therefore, science must help develop the basis for simple guidelines for food choices for citizens.
In recent decades, the food market has evolved significantly, influenced by changing consumer preferences resulting from lifestyle changes, growing health awareness, and technological advances. Currently, consumers expect foods of natural origin, with a high degree of preservation of the nutritional and bioactive properties of the raw materials. One of the key trends of change was the dynamic development of convenient foods, easily stored and quickly prepared, which also led to the development and widespread use of dry food ingredient production technologies using advanced drying methods. Another trend in food technology, also utilizing drying techniques, is the dynamic growth of the dry, crunchy snack sector for between meals. These trends, in turn, have necessitated the use and development of drying technologies, which are highly energy-intensive processes, inconsistent with the concept of sustainable development and other pro-environmental and pro-climate ideologies. It is estimated that drying processes across the global industry consume approximately 20% of global energy consumption, which is the highest percentage of all industrial processes [3]. Due to the contrast between nutritional trends promoting the use of dried food ingredients and sustainable development and pro-environmental trends, food processing technology required optimization of the drying processes used. It was expected that energy consumption would be significantly minimized while maintaining high product quality and nutritional properties.
Drying is the process of dehydrating food products, reducing their water activity and consequently increasing their shelf life. This allows seasonal products to be available year-round, eliminates the need for refrigerated storage, reduces transportation and storage costs, and extends shelf life [4]. Various drying methods are used in the food industry, including solar drying, hot air drying, radiation drying, freeze-drying, ultrasound drying, dielectric drying, microwave drying, radiofrequency drying, fluid bed drying, and vacuum drying [5,6,7,8]. Different drying methods result in varying product quality and energy consumption. However, it is often the case that drying methods that are more energy-intensive and more expensive in terms of investment achieve higher product quality, in particular better preservation of nutritional and bioactive properties, as, for example, in the freeze-drying process [9]. The more accessible and common drying methods are various types of hot air drying (HAD). Therefore, these methods have been optimized by combining them with other methods, such as infrared radiation drying [10], microwave drying [11], ultrasonic drying [12], microwave–vacuum drying [13,14], and ultrasonic-vacuum drying [15]. Such combined, hybrid drying methods can improve product quality and/or reduce energy consumption.
The production of dried meat products worldwide is also a dynamically developing industrial sector, with the market estimated to be worth USD 1423 million in 2025. Its compound annual growth rate (CAGR) is also estimated at 9.3% in the coming years, predicting a market value of USD 3445 million in 2035 [16]. This dynamic development is linked to the above-described trend of on-the-go eating, associated with an increasing pace of life but also to the growing consumer demand for high-protein foods. In addition to the use of dried meat as a component of complex foods, dried meat snack products are also gaining popularity, such as “pastirma” in Turkey, “jerky” in North America, “carne-de-sol” in Brazil, “biltong” in South Africa, “kaddid” in North Africa, and “cecina” in Spain [7,17].
The raw material for the production of dried meat products is most often meat from farms that are very environmentally invasive. Livestock production is estimated to be responsible for 13–18% of global greenhouse gas emissions (carbon dioxide, methane, and nitrous oxide) [18,19,20,21]. Estimating the total greenhouse gas emissions from meat production and consumption (the so-called carbon footprint expressed in kilograms of “carbon dioxide (CO2) equivalents” per kilogram of food) takes into account breeding, processing, storage, refrigeration, transport, distribution, food preparation, consumption, and waste disposal. For example, for beef it is 70.6 kg eq.CO2/kg, lamb 39.7 kg eq.CO2/kg, pork 12.3 kg eq.CO2/kg, poultry 9.9 kg eq.CO2/kg [22]. On the other hand, the raw material for the production of dried meat products could be meat from wild animals, of which the populations of many species are overpopulated and constantly growing. For example, the red deer population in Poland has increased by 115.9% over the last two decades (from 133,400 in 2004 to 288,000 in 2024), and the roe deer population by 33.2% (from 668,200 to 890,300) [23]. The wild boar population, however, increased by 77.9% in the first decade (from 160,500 in 2004 to 285,500 in 2014), then finally declined to 55,800 in 2024 due to significant sanitary culling to prevent the spread of the ASF (African swine fever) virus [23]. In any case, it is clear that the growth of wild animal populations can be intense, and game purchases and processing do not keep pace. In Poland, game purchases have actually declined by 37% over the last five years (from 14,747 tons in 2019 to 9288 tons in 2024) [24]. This is likely due to the low popularity of game meat, as confirmed by Macháčková et al. [18], which showed that 21% of consumers do not consume game meat at all, 25% consume it 1–2 times a year, 29% consume it 2–4 times a year, and 9% consume it more than once a month. Increasing the popularity of game meat among consumers, at the expense of meat from farms with a high carbon footprint, would be a positive and ideal fit for sustainable development which is also emphasized by other authors [18,19,25]. However, it should be emphasized that there is a lack of quantitative carbon footprint data of game meat in the scientific literature and other resources. Although there are no detailed carbon footprint markings for the processing and consumption of game meat, it can be safely assumed that it is negligible compared to meat from large farms, and wild animals are present in our environment anyway [18]. Furthermore, game meat has many nutritional advantages compared to meat from farmed animals, for example, lower intramuscular fat content with a favorable fatty acid profile, lower caloric value, and higher content of complete protein, as well as the presence of bioactive compounds (vitamins and minerals) [18,26,27,28,29]. A significant advantage of game meat is also its more natural origin (“organic”) and the absence of certain unfavorable chemicals found in farmed meat, such as antibiotics or growth stimulants [27,30].
In summary, the aim of this study was to confirm the suitability of game meat as a sustainable substitute for farmed meat for use as a raw material in the production of dried meat products. Red deer and wild boar meat were selected for the study, and a hybrid drying method was employed, i.e., convection drying (hot air drying—HAD) assisted by microwave–vacuum drying (MVD). The selection of the research material was guided by the aforementioned low carbon footprint of game meat, while the selection of processing methods was guided by the possibility of obtaining high-quality products with reduced energy consumption. All these aspects were intended to support sustainability in the dried meat products industry. It should also be emphasized that the undertaking of this study is related to the existing research gap, specifically the limited studies on hybrid HAD-MVD of game meat.

2. Materials and Methods

2.1. Materials

The research material consisted of meat from one wild boar and one red deer, both from the haunch and saddle. The wild boar meat came from a privately hunted wild boar (Sus scrofa) in the Zielonka Forest, approximately 30 km northeast of Poznań (Greater Poland region, Poland). The red deer (Cervus elaphus) meat was purchased from the LASPOL Game Processing Plant (Gruszczyn, Greater Poland region, Poland).
Both meats were fresh and stored in a cold store at 2–5 °C before drying. After initial processing (cleaning and sorting), the raw material was blanched in water at 90 °C for 15 min. The selection of these blanching conditions was based on previous experience with the drying of farmed meats (turkey and pork) [13,14]. This pre-treatment of meat, in addition to the benefits of microbiological inactivation and inhibition of undesirable enzymatic reactions, also facilitates the diffusion and release of water from the meat tissue structures. Furthermore, it improves the crispness of the dried meat and helps maintain its attractive color, which is particularly important when the resulting dried game meat is intended to be an attractive snack for immediate consumption. After blanching, the meat was cut into strips 40 mm long, 15 mm wide, and 5 mm thick. The specified strip dimensions were obtained using a hand-cutting die made of stainless steel, ensuring consistent shapes. The initial moisture content of the wild boar meat after blanching was 62.5% w.b. (1.67 kg H2O/kg d.m.), while that of the red deer meat was 61.1% w.b. (1.57 kg H2O/kg d.m.).

2.2. Hybrid Drying Process (HAD-MVD-HAD)–Experimental Procedure

To optimize the traditional, widely used hot air drying (HAD), a hybrid drying method was used, i.e., hot air drying (HAD) assisted by microwave–vacuum drying (MVD). The choice of this combined drying method was made based on previous experience in drying turkey and pork meat [13,14] to obtain good-quality products with lower energy consumption compared to the classic single-stage HAD method. Specifically, a three-stage HAD-MVD-HAD method was used, where the 1st stage was HAD to a 35% w.b. (0.54 kg H2O/kg d.m.) moisture content of the dried meat, the 2nd stage was MVD to a moisture content of approximately 15–25% w.b. (0.18–0.33 kg H2O/kg d.m.), and the 3rd stage was HAD to a moisture content of approximately 10% w.b. (0.11 kg H2O/kg d.m.). In this study, various drying conditions for individual unit stages were tested, as described in the relevant subsections. As a comparison, single-stage HAD processes were also conducted as controls for both meat types. All hybrid drying processes HAD-MVD-HAD under specific conditions were performed in duplicate.

2.3. Hot Air Drying Process (HAD)

For hot air drying (HAD) in the 1st stage and 3rd stage of hybrid drying, an in-house research station described in previous studies [13,14] was used. Its diagram is shown in Figure 1. The research station allowed drying of meat particles in a thin, stationary layer with a parallel flow of drying air. In the 1st stage of the process, 500 g of blanched meat was placed at a time on a total surface of trays of 0.12 m2, while in the 3rd stage, approximately 120 g of sample after the 2nd stage of drying (MVD) was placed on a total surface of trays of 0.06 m2. In one hybrid three-stage HAD-MVD-HAD experiment, one 1st-stage HAD cycle and one 3rd-stage HAD cycle were performed. Various process parameters were tested, drying air temperature at values of 60, 70, 80 °C (when drying red deer meat) and drying air flow velocity at values of 1.2, 1.4, 1.6 m/s (when drying wild boar meat). Based on previous experience in drying farmed meats (turkey [13], pork [14]) and after conducting preliminary pilot tests for wild boar and red deer meat, the optimal HAD parameters were selected as the drying air temperature of 70 °C and the airflow velocity of 1.4 m/s. Consequently, special attention was paid to these process parameters.

2.4. Microwave Vacuum Drying Process (MVD)

An experimental MVD apparatus made by Promis-Tech (Wrocław, Poland) and described previously [13,14] was used in the study. The diagram of the entire MVD test stand is shown in Figure 2. A vacuum rotary drying drum (5) with an internal diameter of 115 mm and a length of 165 mm was placed inside a microwave chamber (3) between the antennas of a magnetron (2) with a frequency of 2.45 GHz. The microwave energy generated by the magnetron (2) was defined as the product of the microwave heating time and microwave power. Two microwave power settings of 650 and 1100 W and two process times of 120 and 180 s were tested. During the process, the vacuum absolute pressure was maintained at 5 kPa and the vacuum drying drum speed was 15 rpm. At one time, 60 g of dried meat after the 1st drying stage was loaded into one MVD cycle, which is the 2nd stage of hybrid drying. In one hybrid three-stage HAD-MVD-HAD experiment, three MVD cycles of samples after the 1st stage were performed.

2.5. Water Activity

The water activity of the dried meat samples was measured using a HygroPalm 23-AW meter (Rotronic Instruments Corp., New York, NY, USA). Before measurement, the dried samples were ground using a colloid mill. All determinations were performed in triplicate.

2.6. Drying Curves

Drying curves, i.e., graphs of the dependence of moisture content u (kg H2O/kg d.m.) as a function of process time τ (min) (u = f (τ)), were determined on the basis of the mass value of the dried material collected by the test stand software during the processes.

2.7. Sensory Quality Index (SQI)

The sensory quality of dried meat samples was analyzed using a scaling method in accordance with the PN–ISO 4121:1998 standard [31]. The evaluation was carried out by a total of eight specialized and experienced testers from both the scientific and food industry sectors. Testing was performed under the same conditions, in a blinded manner and with randomized sample order. Each quality attribute was assessed on a five-point scale, referring to five basic quality levels, where the value 5 was assigned to the best-quality product. The dried meat was assessed for its taste, aroma, color, and crispiness. It was recognized that, especially when dried meat is used as a snack for direct consumption, all of these characteristics are very important in creating consumer desirability. Therefore, equal weights were assigned to these attributes, i.e., 0.25 for each feature. Consequently, the sensory quality index (SQI) was calculated as the arithmetic mean of all individually assessed attributes. SQI can also be defined as the overall acceptability index of the evaluated product.

2.8. Energy Consumption of Drying Processes

The instantaneous heating energy consumption during hot air drying processes (1st- and 3rd-stage HAD) was determined based on the difference in enthalpy of the drying air after and before heating:
E C H i = A · v · i 0 i 1 · τ ;                         τ = τ i τ i 1
where ECHi is the instantaneous heating energy consumption, A is the cross-sectional area of the duct at the airflow velocity measurement point v; i0, i1 are the enthalpies of the drying air before and after heating, determined based on instantaneous measurements of air temperature and humidity; Δτ is the time interval between two consecutive measurements during the drying process.
The total heating energy consumption ECH was determined from Equation (2) by summing the instantaneous values of energy consumption ECHi throughout the drying process.
E C H = E C H i
The total energy consumption (ECHAD) of HAD processes was calculated by summing the heating energy consumption (ECH) and the electric fan energy consumption (ECF):
E C H A D = E C H + E C F
The energy consumption of the fan during the entire drying process (ECF) was determined using an LE-03d electricity meter (F&F Filipowski Sp. J., Pabianice, Poland).
Energy consumption during the 2nd stage of hybrid drying (MVD) was also determined using an LE-03d electrical meter (F&F Filipowski Sp. J., Pabianice, Poland). The measurement included the electrical power supply for the entire test stand (Figure 2), in particular the microwave generator, vacuum pump, and drive of the vacuum drying drum.
Finally, the specific energy consumption SEC (MJ/kg H2O) in the entire three-stage hybrid drying process was determined from Equation (4), defined as the energy consumption to evaporate 1 kg of water.
S E C = E C 1 s t H A D + E C 2 n d ( M V D ) + E C 3 r d ( H A D ) m
where EC1st(HAD) and EC3rd(HAD) (MJ) are the energy consumption in the 1st and 3rd drying stage (HAD), respectively; EC2nd(MVD) (MJ) is the energy consumption in the 2nd drying stage (MVD), m (kg) is the mass of evaporated water in the entire three-stage hybrid drying process.

2.9. Statistical Analysis

Statistical differences in the results for wild boar and red deer dried meat products were verified by applying one-factor analysis of variance (ANOVA). Tukey’s HSD test was selected as the post hoc test, and the significance level was α = 0.05. The statistical significance (or not) of the effect of drying temperature (T) and air flow velocity (v) on SQI and SEC was calculated using Statistica software v. 13.1 (StatSoft Poland, Cracow, Poland).

3. Results and Discussion

3.1. Water Activity

Ensuring the microbiological safety of food, particularly dried meat products, is a key requirement in food processing. The microbiological stability of such food depends on the drying process parameters as well as any added spices and functional additives [32]. Historically, for many years, the main indicator determining the safety of dried jerky meat products was the moisture protein ratio (MPR), whose limit value at the required level of 0.75 or lower was established by the U.S. Department of Agriculture’s Food Safety and Inspection Service (USDA-FSIS) [33]. At the request of the North American Meat Institute (NAMI), in September 2025, USDA-FSIS removed this value, recognizing that the MPR is not an essential indicator of food safety, and that the product’s water activity (aw) is a scientifically accurate and more reliable indicator of shelf-stability [34]. For dried meat products, implementing HACCP, the value of this indicator was set at aw < 0.85 [35]. Given the above, water activity was determined in this study for all dried meat products. Values from 0.62 ± 0.01 to 0.65 ± 0.01 were obtained for dried wild boar and from 0.64 ± 0.01 to 0.68 ± 0.01 for dried red deer. The results indicate that microbiological stability was achieved for all tested samples. Differences in the values for individual samples are insignificant (as shown by statistical analysis) because all drying processes were controlled by weight and continuously maintained at approximately the same final water content (u = 0.11 kg H2O/kg d.m.). Similar aw values, although slightly higher, were obtained by Veselá et al. [36], who examined 46 samples of commercial dried meat of various types used as snacks such as “jerky” and “biltong”. All aw values were obtained <0.8, specifically for beef “biltong” 0.760, while for “yerky” products: 0.722 for beef, 0.748 for pork, 0.682 for chicken, 0.740 for turkey and 0.765 for red deer.

3.2. Drying Curves

Drying curves illustrating three-stage hybrid drying with the corresponding single-stage control sample are presented in Figure 3 for wild boar meat and in Figure 4 for red deer meat. In both cases, drying processes at T = 70 °C and v = 1.4 m/s in the 1st and 3rd drying stages (HAD) were selected for presentation. In the 2nd drying stage (MVD), two process durations were presented for wild boar meat: 120 and 180 s at a constant microwave power of 650 W, and for red deer meat, two different microwave powers: 650 and 1300 W at a constant process duration of 120 s. Each drying curve shown in Figure 3 and Figure 4 represents a single selected trial. The shape of the curves indicates approximately typical drying curves with two different periods: the first with a constant drying rate and the second with a decreasing drying rate. The red dashed line marks the 2nd stage of hybrid drying (MVD), which causes a large decrease in the water content of the dried meat in a short time. For wild boar meat, a decrease from u = 0.54 kg H2O/kg d.m. (35% w.b.) to u = 0.37 and 0.25 kg H2O/kg d.m. (27 and 20% w.b.) was noted, and for red deer meat to u = 0.31 and 0.19 kg H2O/kg d.m. (24 and 16% w.b.). This is related to the so-called “puffing” process occurring when a large amount of heat is supplied via microwaves, which causes the rapid evaporation of significant amounts of water. Water converted into vapor under pressure causes the dried meat samples to expand, which results in loosening their shrunken structure during the first stage of drying (HAD). This effect helps improve the crispiness of the dried meat obtained, which is desired by consumers.
Furthermore, it is worth noting that in the case of MVD of wild boar meat, extending the process time by 50% (from 120 s to 180 s) increased water evaporation in this process by approximately 70%, whereas in the case of red deer meat, increasing the microwave power in MVD by 100% (from 650 W to 1300 W) resulted in an increase in water evaporation by only 50%. This indicates that increasing the microwave power in MVD without providing adequate time to allow vapor to evaporate from the material is disadvantageous.
Comparing the drying kinetics of both types of meat, hot air drying (HAD) of red deer meat is a slower process. It might seem that due to its higher fat content, the drying of wild boar meat should be slower, but the opposite is true. This is most likely due to differences in the meat’s tissue structure, which may make water removal from red deer more difficult. In the case of the MVD process, on the other hand, the second stage of hybrid drying removes significantly more water from red deer meat. This may suggest that the delicate structure of red deer meat makes it more susceptible to drying shrinkage during the first stage of HAD, which slows down the process. The second stage of drying (MVD), through the puffing effect, may significantly improve/loosen the structure of red deer meat than of wild boar meat, leading to more rapid evaporation in the case of red deer meat.
The course of the determined drying curves for wild boar and red deer meat is similar to the course of HAD obtained by Mewa et al. [37] for beef slices of the same thickness (5 mm). In this study, for a drying temperature of T = 60 °C, a drying time of τ = 260 s was achieved (at a final moisture content of approx. 15% w.b.), whereas in the single-stage HAD processes presented in Figure 3 and Figure 4 for T = 70 °C, significantly shorter drying times were achieved, i.e., 153 and 172 min for wild boar and red deer meat, respectively. The differences result primarily from different process temperatures, while for red deer meat, a temperature of T = 60 °C was also tested and a drying time of τ = 224 min was achieved, which confirms that the HAD process of red deer meat was faster than the beef drying. This may be due to possible differences in the air flow velocity, as it was not precisely given in the study by Mewa et al. [37], but it may also result from differences in the final moisture content of the product as well as differences in the composition of red deer meat and beef meat. In other studies conducted by Ren and Sun [38] and Kamiloğlu et al. [39], in which 5 mm thick beef slices were dried at a drying temperature of 70 °C, significantly longer drying times were achieved, i.e., 420 and 510 min, respectively. In the first case [38], a higher water content was also achieved (17.43% w.b.), while in the second [39], drying to a constant mass was achieved (water content close to 0%). Most likely, such large differences in drying time may result from differences in air flow rate, dryer design, and the structure of the meat tissue of a given sample.

3.3. Sensory Quality Index (SQI)

The results of sensory analysis, expressed as mean SQI values of the obtained dried meat for various process parameters, are presented in Figure 5, and their standard deviations in Tables S1 and S2. In the case of drying wild boar meat at a constant temperature T = 70 °C, different airflow rates were tested in HAD processes and different MVD process times (Figure 5a), whereas in the case of drying red deer meat at a constant airflow velocity v = 1.4 m/s, different drying temperatures were tested in HAD processes and different microwave power in MVD processes. For both types of dried meat, their quality expressed in SQI was significantly lower in single-stage HAD processes (from 2.69 ± 0.23 to 3.70 ± 0.23) compared to all hybrid three-stage HAD-MVD-HAD processes (from 3.38 ± 0.09 to 4.65 ± 0.13). When analyzing and comparing the effects of both main HAD process parameters, i.e., temperature and airflow velocity, a greater effect on the SQI value was noted for temperature than for airflow velocity. However, for both parameters the variability is similar; i.e., the highest quality indicators were recorded for intermediate values, i.e., for T = 70 °C (from 3.56 ± 0.06 to 4.56 ± 0.14) and v = 1.4 m/s (from 3.68 ± 0.23 to 4.65 ± 0.13). Higher temperatures and airflow velocity accelerate the drying process but also intensify the degradation of the dried material, both thermal and related to the air’s carrying and oxidizing properties. This degradation can result in changes in consistency, color, flavor, and aroma, loss of nutritional and bioactive values, protein denaturation, fat oxidation and nonenzymatic browning reactions [7,37,40], which is directly reflected in the qualitative sensory evaluation. However, lowering the drying temperature and airflow velocity, on the one hand, makes the drying conditions more gentle and less destructive in many respects, but on the other hand, significantly lengthens the drying time, which also plays a significant role in the mechanisms of destruction during food processing. It is precisely this significantly extended time of meat exposure to temperature and the flushing flow of hot air that ultimately leads to similar destruction as with higher values of temperature and air flow velocity. Therefore, practically every trend of variation shown in Figure 5a,b has a maximum in its course. In summary, the optimal parameters for the 1st and 3rd stages of drying, in terms of the resulting dried meat quality, should be considered a temperature of T = 70 °C and an airflow velocity of v = 1.4 m/s.
Regarding the different conditions of the 2nd drying stage, i.e., MVD, it can be concluded that increasing the process time by 50% at moderate microwave power (P = 650 W) improves the quality of dried wild boar meat (Figure 5a), while doubling the microwave power (to P = 1300 W) does not improve the quality of deer meat; on the contrary, it causes a slight decrease (Figure 5b). In summary, when optimizing the 2nd drying stage (MVD) for the quality of dried game meat, it is better to intensify the process by gradually extending the process time at moderate microwave power. This is most likely due to the fact that the rapid supply of a large amount of energy greatly intensifies the heat transfer process, while the mass transfer process (i.e., the evacuation of water vapor from the material) does not keep pace with it. This can lead to local overheating of the dried material, which is consequently reflected in the qualitative sensory evaluation.
In summary, with optimal parameters of the three-stage hybrid processes, the use of MVD to support the HAD process enabled an increase in SQI from 3.68 ± 0.23 to 4.65 ± 0.13 and from 3.56 ± 0.06 to 4.56 ± 0.14 for drying wild boar and red deer meat, respectively. In another study for turkey meat, also with MVD to support the HAD process, the highest SQI value (determined using the same 5-point methodology) was achieved at a similarly high level of 4.50 [13], while in a similar study for pork meat, lower values were achieved, ranging from 3.24 to 3.94 [14]. Comparing the quality indicators obtained in single-stage HAD processes from 3.15 ± 0.16 to 3.70 ± 0.23 for wild boar and from 2.69 ± 0.23 to 3.56 ± 0.06 for red deer), in another study of HAD of beef at 60 °C (for the same slice thickness) the sensory evaluation result was 7.06 on a 9-point scale [37]. On the same 9-point scale, Veselá et al. conducted a sensory evaluation of 46 samples of commercial dried meat of various types used as snacks such as “jerky” and “biltong”, obtaining significantly lower scores: 5.24 for beef, 5.26 for pork, 6.35 for chicken, 4.87 for turkey and 4.67 for red deer [36].

3.4. Energy Consumption of Drying Processes

The specific energy consumption (SEC) for the entire hybrid three-stage game meat drying process is shown in Figure 6a for wild boar and in Figure 6b for red deer meat. In both cases, the highest energy consumption rates were recorded for single-stage drying (HAD), regardless of the drying conditions. For these processes, SEC was obtained in the range from 151 ± 4 to 187 ± 6 MJ/kg H2O for wild boar meat and from 169 ± 6 to 199 ± 5 MJ/kg H2O for deer meat. Martynenko and Alves Vieira [41], in their analysis of the sustainability of food drying technology, compared typical SEC values achieved for various drying methods of biological materials. For HAD, a range of 7.9–79.9 MJ/kg H2O was presented, which is much lower than those obtained in this study. However, in specific example studies, SEC was obtained in the range of 61.7–210.7 MJ/kg H2O for cornelian cherry fruits [42], 63.8–142.6 MJ/kg H2O for terebinth [43], 233.3–405.1 MJ/kg H2O for white coconut shreds [44], 94.5–267.6 MJ/kg H2O for pear slices [45]. It should be emphasized that the SEC values are compared with processes that differ in the specificity of the dried material, but above all in the final moisture level of the material, which may have a significant impact on the differences in the achieved SEC. Regarding the effect of HAD temperature, in both the single-stage and three-stage processes, the highest energy consumption was recorded at the lowest temperature (T = 60 °C) due to the longest process time (Figure 6b). Increasing the temperature to 70 °C resulted in a significant reduction in SEC for the individual drying processes, while further increases to 80 °C did not result in a decrease in energy consumption; on the contrary, a reversal was observed. It can be concluded that despite the statistical analysis showing insignificant differences, further temperature increases will result in a significant increase in energy consumption. This is due to the fact that as the temperature increases, the drying rate increases, but also the energy consumption for heating the air to a higher temperature increases and this aspect begins to predominate.
In the case of the effect of drying airflow velocity on SEC, certain trends are partially similar (Figure 6a). Specifically, for the single-stage and three-stage hybrid processes with a shorter MVD duration (τ = 120 s), SEC is highest at the lowest airflow velocity v = 1.2 m/s. As the airflow velocity increases to 1.4 m/s, SEC also decreases significantly, but, similarly to temperature, with a further increase (to v = 1.6 m/s), the trend changes to a slightly upward one. In this case, the increase in energy consumption due to increased fan speed and the energy consumption for heating a larger volume of air begins to outweigh the effect of energy savings with a shorter drying time. In the case of three-stage hybrid drying with a longer MVD duration (τ = 180 s), the variability is slightly different. For air flow velocities of 1.2 and 1.4 m/s, practically the same value of SEC was recorded, while for the highest air flow velocity v = 1.6 m/s, as in the other cases, a higher value was recorded.
Regarding the different conditions of the second stage of drying (MVD), it is clearly visible that the use of this drying stage reduces the SEC of the entire process regardless of the conditions used. However, both a longer MVD time (Figure 6a) and higher microwave power (Figure 6b) reduce energy consumption to a greater extent. It should also be noted that extending the MVD process time by 50% (at a moderate microwave power of P = 650 W), as in the case of drying wild boar meat, significantly reduces energy consumption more effectively than increasing the power by 100% (from P = 650 W to 1300 W, while maintaining τ = 120 s). These effects are consistent with the observed drying curves, which revealed significantly higher water evaporation during the longer MVD process time and lower microwave power.
When comparing the drying of the two types of meat, slightly higher energy consumption rates were observed for red deer than for wild boar. This correlates with the drying curves described above, which showed a longer drying process for red deer meat, which translates into higher energy consumption. These differences are not significant because the longer HAD processes are partially compensated by higher water evaporation during the 2nd drying stage (MVD), which is also described in the subsection on drying curves. This mechanism is related to the more delicate structure of red deer meat, which is more susceptible to drying shrinkage. The MVD process between the 1st and 3rd drying stages (HAD) produces a “puffing” effect, which loosens the structure and aids in further HAD.
Referring to other studies, in an analogous three-stage hybrid HAD-MVD-HAD process (T = 70 °C, v = 1.3 m/s, PMVD = 400 W) for turkey meat, significantly higher SEC (221–237 MJ/kg H2O) [13] was obtained in comparison to the SEC in this study (for T = 70 °C, v = 1.4 m/s, PMVD = 650 W), which reached values from 122 ± 4 to 131 ± 7 MJ/kg H2O. Much higher energy indices for turkey meat may be caused by lower air flow velocity and microwave power, but mainly by the fact that in study [13] at the end of drying there was a significantly lower water content (6% w.b.) in comparison to this study (10% w.b.). Differences in the final moisture content of the dried material can significantly influence the occurrence of large differences in the SEC of the processes, because the final stages of drying at lower moisture levels are increasingly slower, which increases the SEC. In this study, a 16% reduction in SEC was achieved compared to single-stage HAD, while in the present study, significantly greater energy savings were achieved, ranging from 12% to 49% for wild boar and from 14% to 41% for red deer. Detailed links between energy savings, process parameters, and the quality of the resulting dried meat are discussed in the next subsection (Section 3.5).
In a sustainability analysis of food drying technology by Martynenko and Alves Vieira [41], the SEC value for hybrid HAD-MVD processes was reported to be 38.7 MJ/kg H2O, which is significantly lower than that obtained for meat drying. For other hybrid drying processes (i.e., HAD assisted by other methods), various energy savings were achieved. For example, in the HAD process of green peas in a rotating drum assisted by microwaves (MW), the SEC achieved was in the range of 27.01–109.91 MJ/kg H2O [46], and for 5 mm thick carrot slices in a similar process, the SEC value was 88 MJ/kg H2O [47]. When analyzing the quantitative (relative) effects of the obtained energy savings in studies dealing with hybrid food drying, and specifically HAD assisted by another drying method, it is worth citing several studies. For example, in the case of HAD of pear slices (6 mm thick) at 70 °C, Kaveh et al. [45] obtained an SEC value of 175.3 MJ/kg H2O, and supporting the HAD process with the IR process (500 W) resulted in energy savings of 47.7%, and supporting the same process with the MW process (270 W)–by 77.2%. Other researchers also tested the effect of assisted drying with microwaves (MW), comparatively assisted drying with ultrasound in air (US) and their combinations (MW-US). Musielak et al. [48] in the drying of apple cubes (10 × 10 mm) recorded an SEC for the single-stage HAD process (T = 70 °C) of approx. 125 MJ/kg H2O, for the US-assisted process (200 W) of approx. 114 MJ/kg H2O (9% energy savings), for the MW-assisted process (100 W) of approx. 44 MJ/kg H2O (65% energy savings) and MW (250 W) of approx. 32 MJ/kg H2O (74% energy savings). However, when both techniques were supported: US (200 W) and MW (100 W), no synergistic effect was observed, as the SEC achieved was approx. 52 MJ/kg H2O (58% energy savings). In similar processes, Mierzwa and Szadzińska [49] for drying kale leaves achieved an SEC value for the HAD process at T = 70 °C of approximately 130 MJ/kg H2O, and by using hybrid processes they achieved: 80% energy savings for the MW-assisted process and 82% for the HAD process supported by two processes simultaneously (US + MW).

3.5. Optimal Drying Conditions—Quality and Sustainability

Based on the research and trends identified, an analysis was conducted to determine the optimal drying conditions for minimizing energy consumption and maximizing product quality. The use of an additional drying stage, MVD, as an interstage process in the HAD process had a positive impact on both the quality of the dried meat and the energy consumption indicators, regardless of the specific drying conditions used. Analyzing the hot air drying (HAD) conditions, it was determined that the optimal conditions were a temperature of T = 70 °C and a drying airflow velocity of v = 1.4 m/s. These parameters resulted in the lowest specific energy consumption (SEC) and the highest quality scores (SQI) for both wild boar and red deer meat. For the single-stage HAD process, SQIs of 3.68 ± 0.23 and 3.56 ± 0.06 were achieved for wild boar and red deer meat, respectively, with SECs of 151 ± 4 and 169 ± 6 MJ/kg H2O. By using an additional interstage MVD stage, creating a hybrid three-stage drying process, SEC was reduced while simultaneously improving the quality of the dried meat products. In the case of drying wild boar meat, a maximum reduction in energy consumption by 39% (from 151 ± 4 to 92 ± 3 MJ/kg H2O) and an improvement in SQI from 3.68 ± 0.23 to 4.65 ± 0.13 were achieved. These indicators were achieved with the following parameters of the 2nd drying stage (MVD): microwave power P = 650 W and process time τ = 180 s. In the case of deer meat, at the same microwave power (P = 650 W) but a shorter process time (τ = 120 s), an 22% reduction in energy consumption (from 169 ± 6 to 131 ± 7 MJ/kg H2O) and an improvement in SQI from 3.56 ± 0.06 to 4.56 ± 0.14 were achieved. In the case of red deer meat, a longer MVD process time was not tested, but a twice as high microwave power (P = 1300 W), which achieved greater energy savings, i.e., 37% (from 169 ± 6 to 107 ± 5 MJ/kg H2O), but this came at the cost of a loss in product quality, as the SQI was achieved at 4.25 ± 0.16. As already described above, in general it is more beneficial to use lower microwave power with a longer process time.
In summary, the most favorable conditions for hybrid three-stage drying of game meat are: a HAD process temperature of 70 °C, an airflow velocity of 1.4 m/s, and an MVD process duration of 180 s at a microwave power of P = 650 W. With these parameters, approximately 39% energy savings are realistic compared to the most popular single-stage hot air drying (HAD) process while maintaining high-quality dried meat products at an SQI of >4.5 on a 5-point scale. The obtained results confirm the suitability of game meat as an alternative to dried farmed meat, used both as dried food ingredients and as snacks between meals. Furthermore, the energy consumption results of the designed processes confirmed that the proposed concept of popularizing game meat as a raw material for the production of dried meat products is fully consistent with the concept of sustainability. Achieving nearly 40% energy savings in game meat processing significantly enhances the entire concept of replacing dried farmed meat. Ultimately, considering the low carbon footprint of sourcing meat from wild animals, their high population density in the natural environment, and the additional use of energy-efficient drying processes, the multi-vector consistency of the entire concept with sustainability can be confirmed.

3.6. Limitations and Directions for Future Research

The idea of popularizing dried game meat products presented in this study has significant application potential, but it also has many limitations and uncertainties that need to be resolved or minimized in future research. Some of these limitations are highlighted below, along with directions for future research.
When designing new food products, the safety of the produced food is a key issue. Game meat carries specific microbiological risks that differ from those of farm animals. Therefore, it is worthwhile to pursue research in this area in the context of hybrid drying technology, particularly assessing the microbial load and survival of key pathogens (e.g., Salmonella, E. coli, Listeria, Trichinella, tapeworms, and other parasites associated with game meat). Furthermore, obtaining game meat from forest resources is unique and requires assessing and minimizing the risk of contamination associated with hunting, trading, and transporting wild animals.
There is also significant research potential in the area of nutritional and bioactive properties of game meat, particularly in maximizing the retention of these properties during drying and other processing steps. For example, game meat typically contains a higher proportion of polyunsaturated fatty acids (PUFA) and is more susceptible to lipid oxidation during processing and storage. Therefore, future research should include assessment of lipid oxidative stability in game meat (e.g., peroxide value, TBARS, shelf-life evaluation).
This study also has limitations in its methodology. For example, the source of the research material from which the dried meat product samples were obtained for evaluation is a limitation. The study was conducted on randomly collected wild animals (one animal of each species), making it difficult to claim full representativeness. Similarly, due to the limited amount of research material, the number of experimental replications was limited to only two. Therefore, there is potential in this area to expand the scope of research, which would consequently be more representative. Furthermore, regarding drying processes, it should be emphasized that the research was conducted on a laboratory scale (especially the MVD process), and validation would be worthwhile, at least on a semi-technical scale. HAD processes scale well to various materials, whereas MVD processes are significantly less feasible. Larger-scale processes are widely known for fruit and vegetables, but for meat, the path to further development is open. Repeatability and homogeneity across a large batch may be problematic, and these will need to be addressed. The same applies to determining the SEC. In this study, the SEC was determined on a laboratory scale and compared with other studies also conducted on a laboratory scale. These results are often significantly overestimated compared to SEC values on a semi-technical and industrial scale. Therefore, it would be worthwhile to continue research in this area on a larger scale, e.g., a semi-technical scale.
Regarding the final quality of the dried game meats obtained in this study, the quality assessment in the form of the SQI was performed by an expert team, but this never fully reflects broader consumer testing, so it would be worthwhile to conduct this analysis across various social groups. The results of such evaluations would certainly aid in the final design of the dried game meat, ultimately achieving high consumer desirability.

4. Conclusions

This study confirmed that game meat, particularly wild boar and red deer, is useful as a raw material for the production of dried meat products. The dried game meat obtained in the study is microbiologically stable and is comparable in quality to dried meat products of farmed origin. On the contrary, due to its beneficial nutritional and bioactive properties, it surpasses them. The meat products’ quality was confirmed by the sensory quality index (SQI > 4.5 on a 5-point scale). Achieving such high quality of the designed products is directly related to the use of the hybrid three-stage HAD-MVD-HAD technique. Thanks to this method and its optimization, in addition to high product quality, we also achieved almost 40% energy savings compared to the most commonly used single-stage hot air drying (HAD) method. These achievements confirm the validity and great potential of the concept of popularizing and developing the use of game meat in the production of dry meat products, both as instant food ingredients and as snacks for between meals. Combining these technological effects with natural environmental factors, such as the ever-increasing wild animal population, could lead to the development of the meat production segment, at least partially replacing farmed meat processing. This, in turn, may contribute to more sustainable production practices.

Supplementary Materials

The following supporting information can be downloaded at: https://www.mdpi.com/article/10.3390/su172411161/s1, Table S1: Standard deviation (SD) values of mean sensory quality index (SQI) and specific energy consumption (SEC) for different conditions of hybrid HAD-MVD-HAD drying of wild boar meat; Table S2: Standard deviation (SD) values of mean sensory quality index (SQI) and specific energy consumption (SEC) for different conditions of hybrid HAD-MVD-HAD drying of red deer meat.

Funding

This research was partially funded by the Polish Ministry of Science and Higher Education, grant number 506.784.03.00/UPP-NZMI.

Institutional Review Board Statement

Ethical review and approval were waived for this study by Institution Committee due to Legal Regulations (Rector’s Order No. 178/2021 of the University of Life Sciences, Poznan and Rector’s Order No. 83/2022 of the University of Life Sciences, Poznan).

Informed Consent Statement

Informed consent for participation was obtained from all subjects involved in the study.

Data Availability Statement

The original contributions presented in this study are included in the article/Supplementary Material. Further inquiries can be directed to the corresponding author.

Acknowledgments

I would like to express my sincere gratitude to Maciej Skorupski for providing the wild boar meat used in this study.

Conflicts of Interest

The author declares no conflicts of interest.

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Figure 1. Schematic diagram of the hot air drying (HAD) test stand; 1—fan, 2—electric heater, 3—temperature controller, 4—drying chamber, 5—perforated trays with dried material, 6—anemometer, 7—computer with software for visualization and recording of data during the drying process, 8—weight scale, 9—inlet air, 10—outlet air; φ0—inlet air humidity; t0, t1, t2—air temperature.
Figure 1. Schematic diagram of the hot air drying (HAD) test stand; 1—fan, 2—electric heater, 3—temperature controller, 4—drying chamber, 5—perforated trays with dried material, 6—anemometer, 7—computer with software for visualization and recording of data during the drying process, 8—weight scale, 9—inlet air, 10—outlet air; φ0—inlet air humidity; t0, t1, t2—air temperature.
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Figure 2. Schematic diagram of the microwave vacuum drying (MVD) test stand; 1—power supply, 2—microwave generator (magnetron), 3—microwave chamber, 4—dried material, 5—vacuum rotary drying drum, 6—vapor condenser, 7—drum drive, 8—vacuum pump.
Figure 2. Schematic diagram of the microwave vacuum drying (MVD) test stand; 1—power supply, 2—microwave generator (magnetron), 3—microwave chamber, 4—dried material, 5—vacuum rotary drying drum, 6—vapor condenser, 7—drum drive, 8—vacuum pump.
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Figure 3. Drying curves of wild boar meat for three-stage hybrid processes (HAD-MVD-HAD) and a single-stage process (HAD) with the following parameters: air temperature 70 °C, air flow velocity 1.4 m/s, MVD process duration 120 and 180 s, microwave generator power 650 W (each curve represents a single selected trial).
Figure 3. Drying curves of wild boar meat for three-stage hybrid processes (HAD-MVD-HAD) and a single-stage process (HAD) with the following parameters: air temperature 70 °C, air flow velocity 1.4 m/s, MVD process duration 120 and 180 s, microwave generator power 650 W (each curve represents a single selected trial).
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Figure 4. Drying curves of red deer meat for three-stage hybrid processes (HAD-MVD-HAD) and a single-stage process (HAD) with the following parameters: air temperature 70 °C, air flow velocity 1.4 m/s, MVD process duration 120 s, microwave generator power 650 and 1100 W (each curve represents a single selected trial).
Figure 4. Drying curves of red deer meat for three-stage hybrid processes (HAD-MVD-HAD) and a single-stage process (HAD) with the following parameters: air temperature 70 °C, air flow velocity 1.4 m/s, MVD process duration 120 s, microwave generator power 650 and 1100 W (each curve represents a single selected trial).
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Figure 5. Sensory Quality Index (SQI) for dried wild boar (a) and red deer (b) meat obtained in single-stage (HAD–orange bars) and three-stage hybrid drying (HAD-MVD-HAD–burgundy and purple bars) for various drying conditions: drying air temperature T, air flow velocity v, MVD process time τMVD, and microwave power PMVD in the MVD process; a, b, c—different letters show significant differences between mean values (p < 0.05).
Figure 5. Sensory Quality Index (SQI) for dried wild boar (a) and red deer (b) meat obtained in single-stage (HAD–orange bars) and three-stage hybrid drying (HAD-MVD-HAD–burgundy and purple bars) for various drying conditions: drying air temperature T, air flow velocity v, MVD process time τMVD, and microwave power PMVD in the MVD process; a, b, c—different letters show significant differences between mean values (p < 0.05).
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Figure 6. Specific energy consumption (SEC) for dried wild boar (a) and red deer (b) meat obtained in single-stage (HAD–orange bars) and three-stage hybrid drying (HAD-MVD-HAD–burgundy and purple bars) for various drying conditions: drying air temperature T, air flow velocity v, MVD process time τMVD, and microwave power PMVD in the MVD process; a, b—different letters show significant differences between mean values (p < 0.05).
Figure 6. Specific energy consumption (SEC) for dried wild boar (a) and red deer (b) meat obtained in single-stage (HAD–orange bars) and three-stage hybrid drying (HAD-MVD-HAD–burgundy and purple bars) for various drying conditions: drying air temperature T, air flow velocity v, MVD process time τMVD, and microwave power PMVD in the MVD process; a, b—different letters show significant differences between mean values (p < 0.05).
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MDPI and ACS Style

Gawałek, J. Energy-Saving Dried Game Meat as a Sustainable Alternative to Farmed Dried Meat Products. Sustainability 2025, 17, 11161. https://doi.org/10.3390/su172411161

AMA Style

Gawałek J. Energy-Saving Dried Game Meat as a Sustainable Alternative to Farmed Dried Meat Products. Sustainability. 2025; 17(24):11161. https://doi.org/10.3390/su172411161

Chicago/Turabian Style

Gawałek, Jolanta. 2025. "Energy-Saving Dried Game Meat as a Sustainable Alternative to Farmed Dried Meat Products" Sustainability 17, no. 24: 11161. https://doi.org/10.3390/su172411161

APA Style

Gawałek, J. (2025). Energy-Saving Dried Game Meat as a Sustainable Alternative to Farmed Dried Meat Products. Sustainability, 17(24), 11161. https://doi.org/10.3390/su172411161

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