Search Results (20)

The stability of yttria-stabilized zirconia (YSZ) as a dental implant material is highly dependent on its resistance to low-temperature degradation (LTD) and surface dissolution, particularly in acidic oral environments. This study investigates the effects of yttrium ion (Y³⁺) release on the phase stability of zirconia during constant immersion and pH cycling tests, simulating oral conditions. Zirconia disks were immersed in acidic (pH 2), neutral (pH 7), and basic (pH 10) solutions over a 27-day period. Inductively coupled plasma (ICP) analysis revealed significant yttrium ion release during acidic phases, while zirconium ion (Zr⁴⁺) release remained minimal. X-ray photoelectron spectroscopy (XPS) showed a shift in zirconium 3d binding energies, indicating a transformation from the tetragonal to the monoclinic phase, driven by yttrium leaching. X-ray diffraction (XRD) confirmed this phase change, with the appearance of the monoclinic (111) peak after exposure to acidic conditions. This study concludes that yttrium ion depletion under acidic conditions destabilizes the tetragonal phase, promoting LTD and compromising the material’s long-term performance as a dental implant or restorative material. Full article

This study provides an investigation into the influence of surface roughness, porosity, and chemistry on the wettability and infiltration behavior of calcia-magnesia-alumino-silicates (CMASs) in thermal and environmental barrier coatings (T/EBCs) used in high-temperature gas turbine engines. High-temperature contact angle measurements were performed at 1260 °C on 7 wt.% yttria-stabilized zirconia (7YSZ) and yttrium ytterbium disilicate (YYbDS, (Y_1/2Yb_1/2)₂Si₂O₇) to evaluate the interaction of CMASs with different surface finishes and coating microstructures. The findings demonstrate that porosity plays a dominant role in determining CMAS infiltration dynamics. In YYbDS, increasing porosity from 6.3% to 22.7% facilitated the formation of an apatite layer that limited CMAS penetration to approximately 2 µm. Surface roughness exhibited a subtler influence in that reducing Sa from 0.61 µm to 0.05 µm increased the change in the contact angle by ~2°, although its impact was found to be less significant compared to porosity and reactive chemistry. These results indicate that an integrated approach that optimizes porosity, chemistry, and surface morphology can significantly enhance CMAS resistance. The study emphasizes that leveraging both microstructural and chemical properties is critical to developing coatings capable of withstanding the harsh conditions encountered in aerospace environments. Full article

This study aims to assess the thermal dynamics of supporting structures during laser-assisted debonding of bonded yttrium-stabilized zirconia (YSZ) ceramic. We tested the hypothesis that the heat transfer to dentin analog material and composite resin resembles that of dentin. Thirty sintered YSZ (ZirCAD, Ivoclar, Schann, Liechtenstein) slabs (4 mm diameter, 1 mm thickness) were air particle abraded, followed by two coats of Monobond Plus (Ivoclar). The slabs were bonded to exposed occlusal dentin, NEMA G10 dentin analog, or composite resin cylinders using Multilink Automix (Ivoclar) dual-cured cement. The bonded YSZ specimens (n = 10/group) subjected to irradiation with an Er,Cr:YSGG laser (Waterlase MD, Biolase, Foothill Ranch, CA, USA) at 7.5 W, 25 Hz, with 50% water and air for 15 s. Heat transfer during laser irradiation was monitored with an infrared camera (Optris PI 640, Optris GmbH, Berlin, Germany) at 0.1-s intervals. Data were analyzed using one-way ANOVA, which showed no significant differences in mean temperature between zirconia and cement layers across the substrates (composite resin, G10, dentin) (p = 0.0794). These results suggest flexibility in substrate choice for future thermal dynamics studies under laser irradiation. Full article

This study uses atmospheric plasma spraying (APS) technology to prepare thermal barrier coatings (TBCs) with yttrium-stabilized zirconia (YSZ) and Yb₂O₃-Y₂O₃-co-stabilized ZrO₂ (YbYSZ) materials at different spraying powers. It analyzes the differences and changes in the microstructure, thermodynamic properties, and mechanical properties of the TBCs. The CaO-MgO-Al₂O₃-SiO₂ (CMAS) resistance of coatings was tested using thermal cycling-CMAS experiments and isothermal corrosion experiments. Compared to YSZ coatings, YbYSZ coatings have lower thermal conductivity, a higher hardness and elastic modulus, a longer lifetime under thermal cycling-CMAS conditions, and lower penetration and degradation depths. Under thermal cycling-CMAS coupling conditions, the optimal power range for the longest thermal cycling lifetime for both coatings is 39–40 kW. Overall, compared to the YSZ material, the YbYSZ material exhibits superior properties. Full article

The local binding and migration behavior of the proton defect in cubic yttria-stabilized zirconia (YSZ) is studied by first-principles calculations and muon-spin spectroscopy (μSR) measurements. The calculations are based on density-functional theory (DFT) supplemented with a hybrid-functional approach with the proton defect embedded in quasi-random supercells of 10.3 mol% yttria content, where the yttrium–zirconium substitutional defects are charge compensated by oxygen vacancies. Representative migration pathways for the proton comprising both transfer and bond reorientation modes are analysed and linked to the underlying microstructure of the YSZ lattice. The μSR data show the evolution of the diamagnetic fraction corresponding to the muon-isotope analogue with an activation energy of diffusion equal to 0.17 eV. Comparisons between the calculations and the experiment allow an assessment of the character of the short-range migration of the proton particle in cubic YSZ. Full article

Hydrogen atoms can enter into metallic materials through penetration and diffusion, leading to the degradation of the mechanical properties of the materials, and the application of hydrogen barrier coatings is an effective means to alleviate this problem. Zirconia coatings (ZrO₂) have been widely studied as a common hydrogen barrier coating, but zirconia undergoes a crystalline transition with temperature change, which can lead to volumetric changes in the coating and thus cause problems such as cracking and peeling of the coating. In this work, ZrO₂ coating was prepared on a Q235 matrix using a sol-gel method, while yttria-stabilized zirconia (YSZ) coatings with different contents of rare earth elements were prepared in order to alleviate a series of problems caused by the crystal form transformation of ZrO₂. The coating performances were evaluated by the electrochemical hydrogen penetration test, pencil hardness test, scratch test, and high-temperature oxidation test. The results show that yttrium can improve the stability of the high-temperature phase of ZrO₂, alleviating the cracking problem of the coating due to the volume change triggered by the crystalline transition; improve the consistency of the coating; and refine the grain size of the oxide. The performance of YSZ coating was strongly influenced by the yttria doping mass, and the coating with 10 wt% yttria doping had the best hydrogen barrier performance, the best antioxidant performance, and the largest adhesion. Compared with the matrix, the steady-state hydrogen current density of the YSZ coating decreased by 72.3%, the antioxidant performance was improved by 65.8%, and the ZrO₂ coating hardness and adhesion levels were B and 4B, respectively, while YSZ coating hardness and adhesion were upgraded to 2H and 5B. With the further increase in yttrium doping mass, the hardness of the coating continued to improve, but the defects of the coating increased, resulting in a decrease in the hydrogen barrier performance, antioxidant performance, and adhesion. In this work, the various performances of ZrO₂ coating were significantly improved by doping with the rare earth element, which provides a reference for further development and application of oxide coatings. Full article

The failure of premature thermal cycling spalling off is the bottleneck problem currently faced by yttrium oxide partially stabilized zirconia (YSZ) ceramic-based sealing coatings. Studies on the thermal cycling performance of coatings with “brick-mud” structures were carried out by experimental and simulation methods in this paper. The results showed that, as the thickness of “mud” layer increased, the bonding strength of the “brick-mud” structure coatings gradually decreased. When the thickness of the “mud” layer was about 3 μm and 10 μm, the thermal cycling lives of the T1 and T2 coatings were improved by 90.0% and 135.7%, respectively, compared with conventional coating (T0 coating), while that of the T3 coating (containing thick “mud” layers of about 20 μm) was decreased by 81.4%. The stress field of M2 “mud” layers with different thicknesses was subjected to a comprehensive effect by thermal mismatch stress and pores in “brick” layer. Compared with the medium and thick “mud” layers, the thin “mud” layer sustained obvious larger ${\sigma }_{22 max}$ and ${\sigma }_{12 max}$, indicating its potential for the preferential initiation of transverse microcracks. In addition, the thin “mud” layer withstood the largest ${\sigma }_{11 max}$ and had the strongest potential for longitudinal crack growth. Both transverse and longitudinal cracking could consume energy during thermal cycling and reduce the stress concentration at the top coating/bond coating interface. These were the main reasons for the improvements in the thermal cycling performances of the T1 and T2 coatings. The degree of crack deflection and the capacity of energy dissipation in the “mud” layer increased significantly with its thickness. However, the propagation length of transverse cracks also gradually increased in the meantime. Especially when the “mud” layer was 20 μm, the length of the transverse cracks increased rapidly. Thus, early interlayer delamination failure occurred in the T3 coating during thermal cycling. Full article

In this study, we considered the structural stability, electronic properties, and phonon dispersion of the cubic (c-ZrO₂), tetragonal (t-ZrO₂), and monoclinic (m-ZrO₂) phases of ZrO₂. We found that the monoclinic phase of zirconium dioxide is the most stable among the three phases in terms of total energy, lowest enthalpy, highest entropy, and other thermodynamic properties. The smallest negative modes were found for m-ZrO₂. Our analysis of the electronic properties showed that during the m–t phase transformation of ZrO₂, the Fermi level first shifts by 0.125 eV toward higher energies, and then decreases by 0.08 eV in the t–c cross-section. The band gaps for c-ZrO₂, t-ZrO₂, and m-ZrO₂ are 5.140 eV, 5.898 eV, and 5.288 eV, respectively. Calculations based on the analysis of the influence of doping 3.23, 6.67, 10.35, and 16.15 mol. %Y₂O₃ onto the m-ZrO₂ structure showed that the enthalpy of m-YSZ decreases linearly, which accompanies the further stabilization of monoclinic ZrO₂ and an increase in its defectiveness. A doping-induced and concentration-dependent phase transition in ZrO₂ under the influence of Y₂O₃ was discovered, due to which the position of the Fermi level changes and the energy gap decreases. It has been established that the main contribution to the formation of the conduction band is made by the p-states of electrons, not only for pure systems, but also those doped with Y₂O₃. The t-ZrO₂ (101) and t-YSZ (101) surface models were selected as optimal surfaces for water adsorption based on a comparison of their surface energies. An analysis of the mechanism of water adsorption on the surface of t-ZrO₂ (101) and t-YSZ (101) showed that H₂O on unstabilized t-ZrO₂ (101) is adsorbed dissociatively with an energy of −1.22 eV, as well as by the method of molecular chemisorption with an energy of −0.69 eV and the formation of a hydrogen bond with a bond length of 1.01 Å. In the case of t-YSZ (101), water is molecularly adsorbed onto the surface with an energy of −1.84 eV. Dissociative adsorption of water occurs at an energy of −1.23 eV, near the yttrium atom. The results show that ab initio approaches are able to describe the mechanism of doping-induced phase transitions in (ZrO₂+Y₂O₃)-like systems, based on which it can be assumed that DFT calculations can also flawlessly evaluate other physical and chemical properties of YSZ, which have not yet been studied quantum chemical research. The obtained results complement the database of research works carried out in the field of the application of biocompatible zirconium dioxide crystals and ceramics in green energy generation, and can be used in designing humidity-to-electricity converters and in creating solid oxide fuel cells based on ZrO₂. Full article

The demand for green hydrogen is increasing, as it is estimated to reduce ten percent of total global green-house-gas emissions from fossil fuel. The solid oxide electrolysis cell (SOEC) is an electrochemical energy-conversion device (EECD) that produces green hydrogen via steam electrolysis. It is preferred to other EECDs for clean hydrogen production owing to its high efficiency, robust kinetics, and lack of precious-metal requirements for cell construction. Herein, we report a Multiphysics model describing the transport phenomena in the SOEC. The governing equations used in the model include a thorough description of the electrode kinetics and of the behavior of the three electrode–electrolyte interfaces in the cell. For the first time, the effect of the scandium-doped zirconia (SCGZ), yttrium-stabilized zirconia (YSZ), and gadolinium-doped ceria (GDC) electrolytes was modeled at different temperatures and pressures. By linking the convection and diffusion equations with the Butler–Volmer at shorter scales, a true representation of the cell operation was simulated. Our models show a R² value of over 0.996 in predicting the cell-polarization curves and electrochemical properties at the given operating conditions. The impedance of the SCGZ was 0.0240 Ohm.cm². This value was two- and four-fold lower than the values of the YSZ and GDC, respectively. Furthermore, our theoretical findings of both the polarization data and the impedance were in good agreement with the experimental data. Full article

Thermal barrier coatings (TBCs) material has excellent high-temperature resistance and heat insulation performance, which plays a vital role in improving the working efficiency and running life of the engine. During the flight, the engine will inhale dust particles in the air. These particles are mostly from siliceous debris, which are usually called calcium magnesium aluminum silicate (CMAS). At present, CMAS corrosion has become one of the important problems affecting the service life of thermal barrier coatings. In this study, conventional yttrium oxide stabilized zirconia (YSZ) coatings and ytterbium oxide and yttrium oxide co-stabilized zirconia (YbYSZ) coatings were prepared by atmospheric plasma spraying. The two coatings were examined under thermal cycling-CMAS coupling conditions and divided into six life stages. The failure modes, CMAS permeation behavior, crack characteristics and mechanical properties of the two coatings at different life stages were evaluated systematically. The experimental results show that the YbYSZ coating has a longer life than YSZ coating under the thermal cycling and CMAS coupling condition, which increases by about 83% compared with the conventional YSZ coating. In the whole life stage, the porosity of YbYSZ coating is always higher than that of YSZ coating. The phase transition is not the reason for the failure and spalling of the coatings. The crack length of the two coatings showed an increasing trend, but the crack length of the YSZ coating was higher than that of the YbYSZ coating, and the crack density of the two coatings showed a “saddle shape”, which was more obvious for the YSZ coating. The YbYSZ coating shows better mechanical properties under the thermal cycling-CMAS coupling condition with the evolution of life. Full article

Bi₂O₃ is a promising sintering additive for YSZ that not only decreases its sintering temperature but also increases its ionic conductivity. However, Bi₂O₃ preferably grows into large-sized rods. Moreover, the addition of Bi₂O₃ induces phase instability of YSZ and the precipitation of monoclinic ZrO₂, which is unfavorable for the electrical property. In order to precisely control the morphology and size of Bi₂O₃, a microemulsion method was introduced. Spherical Bi₂O₃ nanoparticles were obtained from the formation of microemulsion bubbles at the water–oil interface due to the interaction between the two surfactants. Nanosized Bi₂O₃–YSZ composite powders with good mixing uniformity dramatically decreased the sintering temperature of YSZ to 1000 °C. Y₂O₃-stabilized Bi₂O₃ (YSB)–YSZ composite powders were also fabricated, which did not affect the phase of YSZ but decreased its sintering temperature. Meanwhile, the oxygen vacancy concentration further increased to 64.9% of the total oxygen with the addition of 5 mol% YSB. In addition, its ionic conductivity reached 0.027 S·cm⁻¹ at 800 °C, one order of magnitude higher than that of YSZ. This work provides a new strategy to simultaneously decrease the sintering temperature, stabilize the phase and increase the conductivity of YSZ electrolytes. Full article

An epitaxial film of YbFe₂O₄, a candidate for oxide electronic ferroelectrics, was fabricated on yttrium-stabilized zirconia (YSZ) substrate by magnetron sputtering technique. For the film, second harmonic generation (SHG), and a terahertz radiation signal were observed at room temperature, confirming a polar structure of the film. The azimuth angle dependence of SHG shows four leaves-like profiles and is almost identical to that in a bulk single crystal. Based on tensor analyses of the SHG profiles, we could reveal the polarization structure and the relationship between the film structure of YbFe₂O₄ and the crystal axes of the YSZ substrate. The observed terahertz pulse showed anisotropic polarization dependence consistent with the SHG measurement, and the intensity of the emitted terahertz pulse reached about 9.2% of that emitted from ZnTe, a typical nonlinear crystal, implying that YbFe₂O₄ can be applied as a terahertz wave generator in which the direction of the electric field can be easily switched. Full article

Yttrium-stabilized zirconia thermal barrier coatings (TBCs) of combustion chambers and piston crowns are used most frequently to increase the chamber temperature and the internal combustion engine efficiency. The development of multilayer metal matrix composite coating is of great importance to diminish the ceramic thermal barrier coating’s brittleness and susceptibility to degradation providing the similar thermal insulation. Our group is developing multilayer TBCs based on intermetallic (Fe-Al) compounds combined with alternating zirconia-based layers made by low-pressure cold spraying (LPCS) and sintering. The Fe-Al intermetallic phase was synthesized during reaction sintering of stainless steel and Al particles in the powder layer previously obtained by cold spraying. A double-nozzle low-pressure cold-spraying gun was used to deposit two layers (stainless steel and Al-YSZ) per one track. The effect of the breaking of the brittle ZrO₂ particles due to impingement with the substrate results in the formation of a relatively homogeneous structure with ZrO₂ particle size of 3–10 μm. Cold-spray deposition of additional Cu-Ni-Graphene catalytic layers on the TBCs is developed to improve performance and emissions of engines. The microstructure, thermal conductivity, thermal shock behavior and microhardness of TBCs were examined and discussed. Full article

The selective transformation of secondary alcohols to alpha-olefins is a challenging task in heterogeneous catalysis, as is the case of 4-methyl-2-pentanol (4M2Pol) conversion to 4-methyl-1-pentene (4M1P). Herein, the co-precipitated yttria-stabilized zirconia (YSZ) catalysts exhibit superior performance to both bare and Y-impregnated ZrO₂ in selective 4M2Pol dehydration. In order to track the activity origin of YSZ, temperature-programmed desorption experiments using NH₃ and CO₂ are performed along with X-ray photoelectron spectroscopy. The conversion of 4M2Pol (max. 85%) is proportional to weak acidity and inverse to medium basicity. In contrast, the selectivity of 4M1P increases to 80% as the ratio of weak acidity to medium basicity is close to and exceeds the unity. These indications corroborate that the balanced acid–base pair of YSZ leads to the selective formation of 4M1P from 4M2Pol, which is caused by strong interaction between zirconia and yttria in the YSZ. Additionally, the dehydration activity over YSZ of 4 mol% yttrium is sustained at 450 °C for 50 h. Therefore, the YSZ, which is often used for electrocatalysis, is believed to be a promising catalyst in the dehydration of 4M2Pol and, further, secondary alcohols. Full article

The enhancement of solid oxide cell (SOC) oxygen electrode performance through the generation of nanocomposite electrodes via infiltration using wet-chemistry processes has been widely studied in recent years. An efficient oxygen electrode consists of a porous backbone and an active catalyst, which should provide ionic conductivity, high catalytic activity and electronic conductivity. Inkjet printing is a versatile additive manufacturing technique, which can be used for reliable and homogeneous functionalization of SOC electrodes via infiltration for either small- or large-area devices. In this study, we implemented the utilization of an inkjet printer for the automatic functionalization of different gadolinium-doped ceria scaffolds, via infiltration with ethanol:water-based La_1−xSr_xCo_1−yFe_yO_3−δ (LSCF) ink. Scaffolds based on commercial and mesoporous Gd-doped ceria (CGO) powders were used to demonstrate the versatility of inkjet printing as an infiltration technique. Using yttrium-stabilized zirconia (YSZ) commercial electrolytes, symmetrical LSCF/LSCF–CGO/YSZ/LSCF–CGO/LSCF cells were fabricated via infiltration and characterized by SEM-EDX, XRD and EIS. Microstructural analysis demonstrated the feasibility and reproducibility of the process. Electrochemical characterization lead to an ASR value of ≈1.2 Ω cm² at 750 °C, in the case of nanosized rare earth-doped ceria scaffolds, with the electrode contributing ≈0.18 Ω cm². These results demonstrate the feasibility of inkjet printing as an infiltration technique for SOC fabrication. Full article