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Keywords = wood–PP composites

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13 pages, 1873 KiB  
Article
Effect of Thickness Swelling and Termite Attack Resistance in Wood–Plastic Composites Produced with Pine Wood and Recycled Thermoplastics
by Emilly Silva, Yonny Lopez, Juarez Paes, Fernanda Maffioletti, Gabrielly Souza and Fabricio Gonçalves
Biomass 2025, 5(3), 43; https://doi.org/10.3390/biomass5030043 - 21 Jul 2025
Viewed by 427
Abstract
This research aimed to evaluate the biological resistance to xylophagous organisms and the dimensional stability related to water absorption in plastic wood panels manufactured by compression molding and produced with pine wood and recycled thermoplastics. The wood–plastic composites (WPCs) were prepared from 50% [...] Read more.
This research aimed to evaluate the biological resistance to xylophagous organisms and the dimensional stability related to water absorption in plastic wood panels manufactured by compression molding and produced with pine wood and recycled thermoplastics. The wood–plastic composites (WPCs) were prepared from 50% pine sawdust and 50% recycled plastics (polyethylene terephthalate-PET, high-density polyethylene-HDPE, and polypropylene-PP). The thickness swelling test was carried out by immersing of the WPC samples in water at room temperature (25–30 °C) and evaluating the total change in WPC thickness after 1500 h (≈9 weeks or two months). In addition, the coefficient of initial swelling was evaluated to verify the variability of the swelling. For the biological resistance evaluation of the WPCs, tests were carried out with soil or arboreal termites (Nasutitermes corniger) and drywood termites (Cryptotermes brevis). The WPC loss of mass and termite mortality were evaluated. The use of PP promoted the best response to thickness swelling. The simple mathematical model adopted offers real predictions to evaluate the thickness of the swelling of the compounds in a given time. For some variables there were no statistical differences. It was shown that treatment 3 (T3) presented visual damage values between 0.4 for drywood termites and 9.4 for soil termites, in addition to 26% termite mortality, represented by the lowest survival time of 12 days. The developed treatments have resistance to termite attacks; these properties can be an important starting point for its use on a larger scale by the panel industries. Full article
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29 pages, 3584 KiB  
Review
Energy Efficiency in Buildings Through the Application of Phase Change Materials: An In-Depth Analysis of the Integration of Spent Coffee Grounds (SCGs)
by Abir Hmida, Fouad Erchiqui, Abdelkader Laafer and Mahmoud Bourouis
Energies 2025, 18(14), 3629; https://doi.org/10.3390/en18143629 - 9 Jul 2025
Viewed by 535
Abstract
Energy demand in the building sector has drastically increased due to rising occupant comfort requirements, accounting for 30% of the world’s final energy consumption and 26% of global carbon emissions. Thus, to improve building efficiency in heating and cooling applications, phase change material [...] Read more.
Energy demand in the building sector has drastically increased due to rising occupant comfort requirements, accounting for 30% of the world’s final energy consumption and 26% of global carbon emissions. Thus, to improve building efficiency in heating and cooling applications, phase change material (PCM)-based passive thermal management techniques have been considered due to their energy storage capabilities. This study provides a comprehensive review of the research on PCM applications, types, and encapsulation forms. Various solutions have been proposed to enhance PCM performance. In this review, the authors suggest new methods to improve PCM efficiency by using the multilayered wall technique, which involves employing two layers of a hybrid bio-composite—specifically, the hybrid hemp/wood fiber-reinforced composite with a polypropylene (PP) matrix—along with a layer of PCM made from spent coffee grounds (SCGs). Previous studies have shown that oil extracted from SCGs demonstrates good thermal and chemical stability, as it contains approximately 60–80% fatty acids, with a phase transition temperature of approximately 4.5 ± 0.72 °C and latent heat values of 51.15 ± 1.46 kJ/kg. Full article
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20 pages, 5836 KiB  
Article
Biodegradable Polymer Composites Based on Polypropylene and Hybrid Fillers for Applications in the Automotive Industry
by Alina Ruxandra Caramitu, Magdalena Valentina Lungu, Romeo Cristian Ciobanu, Ioana Ion, Delia Pătroi, Beatrice Gabriela Sbârcea, Virgil Emanuel Marinescu and Doina Constantinescu
Processes 2025, 13(4), 1078; https://doi.org/10.3390/pr13041078 - 3 Apr 2025
Viewed by 785
Abstract
This study focuses on the development and characterization of biodegradable polymer composites consisting of a polypropylene (PP) matrix, carbon black pigment, and hybrid fillers. The fillers incorporated into these composites consisted of a blend of fibers and particles derived from natural, biodegradable materials, [...] Read more.
This study focuses on the development and characterization of biodegradable polymer composites consisting of a polypropylene (PP) matrix, carbon black pigment, and hybrid fillers. The fillers incorporated into these composites consisted of a blend of fibers and particles derived from natural, biodegradable materials, such as flax fibers (FFs) and wood flour (WF) particles. The compositions of polymer material were expressed as PP/FF/WF weight ratios of 100/0/0, 70/5/25, and 70/10/20. The polymer materials were prepared using conventional plastic processing methods like extrusion to produce composite mixtures, followed by melt injection to manufacture the samples needed for characterization. The structural characterization of the polymer materials was conducted using optical microscopy and X-ray diffraction (XRD) analyses, while thermal, mechanical, and dielectric properties were also evaluated. Additionally, their biodegradation behavior under mold exposure was assessed over six months. The results were analyzed comparatively, and the optimal composition was identified as the polymer composite containing the highest flax fiber content, namely PP + 10 wt.% flax fiber + 20 wt.% wood flour. Full article
(This article belongs to the Special Issue Development and Characterization of Advanced Polymer Nanocomposites)
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20 pages, 54914 KiB  
Article
Treatment and Valorization of Waste Wind Turbines: Component Identification and Analysis
by Xiaohan Zhao, Daria Pakuła, Miłosz Frydrych, Roksana Konieczna, Bogna Sztorch, Rafał Kozera, Hongzhi Liu, Hui Zhou and Robert E. Przekop
Materials 2025, 18(2), 468; https://doi.org/10.3390/ma18020468 - 20 Jan 2025
Cited by 1 | Viewed by 1712
Abstract
Recycling end-of-life wind turbines poses a significant challenge due to the increasing number of turbines going out of use. After many years of operation, turbines lose their functional properties, generating a substantial amount of composite waste that requires efficient and environmentally friendly processing [...] Read more.
Recycling end-of-life wind turbines poses a significant challenge due to the increasing number of turbines going out of use. After many years of operation, turbines lose their functional properties, generating a substantial amount of composite waste that requires efficient and environmentally friendly processing methods. Wind turbine blades, in particular, are a problematic component in the recycling process due to their complex material composition. They are primarily made of composites containing glass and carbon fibers embedded in polymer matrices such as epoxies and polyester resins. This study presents an innovative approach to analyzing and valorizing these composite wastes. The research methodology incorporates integrated processing and analysis techniques, including mechanical waste treatment using a novel compression milling process, instead of traditional knife mills, which reduces wear on the milling tools. Based on the differences in the structure and colors of the materials, 15 different kinds of samples named WT1-WT15 were distinguished from crushed wind turbines, enabling a detailed analysis of their physicochemical properties and the identification of the constituent components. Fourier transform infrared spectroscopy (FTIR) identified key functional groups, confirming the presence of thermoplastic polymers (PET, PE, and PP), epoxy and polyester resins, wood, and fillers such as glass fibers. Thermogravimetric analysis (TGA) provided insights into thermal stability, degradation behavior, and the heterogeneity of the samples, indicating a mix of organic and inorganic constituents. Differential scanning calorimetry (DSC) further characterized phase transitions in polymers, revealing variations in thermal properties among samples. The fractionation process was carried out using both wet and dry methods, allowing for a more effective separation of components. Based on the wet separation process, three fractions—GF1, GF2, and GF3—along with other components were obtained. For instance, in the case of the GF1 < 40 µm fraction, thermogravimetric analysis (TGA) revealed that the residual mass is as high as 89.7%, indicating a predominance of glass fibers. This result highlights the effectiveness of the proposed methods in facilitating the efficient recovery of high-value materials. Full article
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31 pages, 4220 KiB  
Article
Improving the Long-Term Mechanical Properties of Thermoplastic Short Natural Fiber Compounds by Using Alternative Matrices
by Renato Lemos Cosse, Tobias van der Most, Vincent S. D. Voet, Rudy Folkersma and Katja Loos
Biomimetics 2025, 10(1), 46; https://doi.org/10.3390/biomimetics10010046 - 13 Jan 2025
Cited by 4 | Viewed by 1801
Abstract
Wood plastic composites (WPCs) offer a means to reduce the carbon footprint by incorporating natural fibers to enhance the mechanical properties. However, there is limited information on the mechanical properties of these materials under hostile conditions. This study evaluated composites of polypropylene (PP), [...] Read more.
Wood plastic composites (WPCs) offer a means to reduce the carbon footprint by incorporating natural fibers to enhance the mechanical properties. However, there is limited information on the mechanical properties of these materials under hostile conditions. This study evaluated composites of polypropylene (PP), polystyrene (PS), and polylactic acid (PLA) processed via extrusion and injection molding. Tests were conducted on tensile and flexural strength and modulus, heat deflection temperature (HDT), and creep analysis under varying relative humidity conditions (10% and 90%) and water immersion, followed by freeze—thaw cycles. The addition of fibers generally improved the mechanical properties but increased water absorption. HDT and creep were dependent on the crystallinity of the composites. PLA and PS demonstrated a superior overall performance, except for their impact properties, where PP was slightly better than PLA. Full article
(This article belongs to the Special Issue Advances in Biomaterials, Biocomposites and Biopolymers 2024)
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16 pages, 7877 KiB  
Article
Effect of Extensive Solar Ultra-Violet Irradiation on the Durability of High-Density Polyethylene- and Polypropylene-Based Wood–Plastic Composites
by Mohammad N. Siddiqui, Halim H. Redhwi, Anthony L. Andrady, Sarfaraz A. Furquan and Syed Hussain
Polymers 2025, 17(1), 74; https://doi.org/10.3390/polym17010074 - 30 Dec 2024
Cited by 1 | Viewed by 892
Abstract
The natural and laboratory-accelerated weathering of wood–plastic composites (WPCs) based on high-density polyethylene (HDPE) and polypropylene (PP) plastics was investigated in this study. Injection molded samples of WPCs with different loadings of wood fiber ranging from 0 to 36 wt.% of wood were [...] Read more.
The natural and laboratory-accelerated weathering of wood–plastic composites (WPCs) based on high-density polyethylene (HDPE) and polypropylene (PP) plastics was investigated in this study. Injection molded samples of WPCs with different loadings of wood fiber ranging from 0 to 36 wt.% of wood were subjected to laboratory-accelerated weathering and natural weathering. The integrity of samples weathered to different extents was tested using a standard tensile test and surface hardness test to investigate the dependence of these properties on the duration of weathering exposure. Tensile data were used to identify the loading of wood fibers in either plastic matrix that afforded superior ultra-violet (UV) stability. Tensile measurements under uniaxial strain yielded average values of tensile strength (TS), low-extension modulus (E), and elongation at break (EB). Both natural weathering outdoors and accelerated weathering in the laboratory showed that the TS and EB decreased while the E increased with the duration of exposure for all samples tested. The change in the average TS of composites with the duration of exposure offers valuable insights. The correlation between the tensile and hardness data for the WPC samples was explored. After naturally weathering at two exposure sites, the hardness of the WPCs was found to decrease between 8% to 12.5%, depending on the composition and exposure location parameters. Furthermore, no marked difference in performance with increasing wood fiber beyond 18 wt.% was observed. WPCs can be a key parameter in environmental sustainability by being used in the building and packaging industries, which reduces carbon emissions and waste generation. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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19 pages, 18047 KiB  
Article
Characterization of Composites from Post-Consumer Polypropylene and Oilseed Pomace Fillers
by Karolina Lipska, Izabela Betlej, Katarzyna Rybak, Małgorzata Nowacka and Piotr Boruszewski
Polymers 2024, 16(24), 3557; https://doi.org/10.3390/polym16243557 - 20 Dec 2024
Viewed by 754
Abstract
This study investigates the properties of composites produced using post-consumer polypropylene (PP) reinforced with lignocellulosic fillers from Nigella sativa (black cumin) and rapeseed pomace. Using agri-food by-products like pomace supports waste management efforts and reduces the demand for wood in wood–plastic composites. The [...] Read more.
This study investigates the properties of composites produced using post-consumer polypropylene (PP) reinforced with lignocellulosic fillers from Nigella sativa (black cumin) and rapeseed pomace. Using agri-food by-products like pomace supports waste management efforts and reduces the demand for wood in wood–plastic composites. The composite production method combined extrusion and hot flat pressing. Mechanical tests showed a decrease in the tested parameters. Compared to the control variant, the MOE decreased by 26.4% (PP_R variant) and 46.9% (PP_N variant), and the MOR value decreased by 78.7% (PP_N) and 55.1% (PP_R). No significant differences in surface roughness parameters were observed. The composite with nigella particles demonstrated increased wettability. TGA tests showed reduced thermal stability compared to PP and differences between composite variants. The composites exhibited susceptibility to fungal overgrowth, which suggests potential biodegradability. The composites demonstrated complete overgrowth by inoculated fungi, reaching 100% coverage, while samples from PP known to be resistant to biological factors remained unaffected. Although the mechanical properties of the composites were degraded, the use of lignocellulosic fillers offers undeniable advantages, such as waste management of lignocellulosic and polypropylene byproducts, reduced wood demand, and the potential biodegradability of the obtained composites. However, there is a need for further optimization of manufacturing processes and material composition to enhance the material performance. Full article
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13 pages, 4273 KiB  
Article
Production of a Wood–Plastic Composite with Wastes from Disposable Masks and Corrugated Cardboard: A Sustainable Post-Pandemic Approach
by Anderson Ravik dos Santos, Rivelino Neri Silva, Nayara Mendes dos Santos, Mariana Fernandes Costa Vieira, Patrícia Santiago de Oliveira Patrício and Wanna Carvalho Fontes
Sustainability 2024, 16(22), 9726; https://doi.org/10.3390/su16229726 - 8 Nov 2024
Cited by 1 | Viewed by 2227
Abstract
The increasing demand for disposable textile products, personal care items, and electronic commerce has led to a substantial rise in waste generation, particularly from nonwoven fabric masks (wNWFs) and corrugated cardboard (wCC). This study assessed the feasibility of utilizing these waste materials, which [...] Read more.
The increasing demand for disposable textile products, personal care items, and electronic commerce has led to a substantial rise in waste generation, particularly from nonwoven fabric masks (wNWFs) and corrugated cardboard (wCC). This study assessed the feasibility of utilizing these waste materials, which were produced in significant amounts during the COVID-19 pandemic, as both a matrix and reinforcement filler in wood–plastic composites (WPCs). The WPC was fabricated using either two extrusion cycles or thermokinetic homogenization, with both processes being followed by hot pressing. The formulations consisted of virgin polypropylene (vPP), wNWF, and wCC in proportions of 45, 45, and 10 wt %, respectively. The results demonstrated that the composites produced via two extrusion cycles exhibited a tensile strength that was 85% higher and three-point flexural strength three times greater than those produced through thermokinetic homogenization. These findings contribute to advancements in scientific and technological knowledge and offer an efficient solution for managing these types of waste, which continue to be generated post-pandemic. Full article
(This article belongs to the Topic Sustainable Building Materials)
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21 pages, 3836 KiB  
Article
Physical, Mechanical, and Flammability Properties of Wood–Plastic Composites (WPC) Containing Beech-Wood Flour and Flame-Retardant Additives
by Yalçın Boztoprak
Polymers 2024, 16(20), 2944; https://doi.org/10.3390/polym16202944 - 21 Oct 2024
Cited by 4 | Viewed by 2295
Abstract
This study aims to develop a recyclable, economical, and flame-retardant composite material using polypropylene, beech flour, tetrabromobisphenol A bis (TBBPA), and antimony trioxide (ATO). Flame-retardant additives (TBBPA and ATO) were initially added into polypropylene at different rates, and masterbatch (MB) samples were produced [...] Read more.
This study aims to develop a recyclable, economical, and flame-retardant composite material using polypropylene, beech flour, tetrabromobisphenol A bis (TBBPA), and antimony trioxide (ATO). Flame-retardant additives (TBBPA and ATO) were initially added into polypropylene at different rates, and masterbatch (MB) samples were produced by the extrusion method. Subsequently, different percentages of wood flour (10%, 15%, 20%, 25%, and 30%) along with 60% MB were added to the polypropylene to create wood–polymer composites (WPC) using the injection method. The TBBPA, ATO, and wood flour were introduced through side-feeding hoppers during injection to ensure a homogeneous distribution within the WPC. Physical, thermal, and mechanical tests were conducted on the WPC samples. Additionally, TGA, FTIR, and SEM analyses were performed. The results indicated that the optimal ratios for TBBPA and ATO additives were 20% and 10%, respectively. It was observed that increasing the wood flour content in the WPC samples led to enhanced density, water absorption, hardness, impact, and abrasion resistance. Conversely, MFI, bending strength, and tensile strength decreased with higher wood flour content. It was observed that WPC samples exhibited flame resistance up to 725 °C. The produced WPC materials can be used in flooring applications, interior furniture, decorative wall panels, and aesthetic structural elements due to their fire behavior, good mechanical properties, low water-absorption rates, and aesthetic appearance. Full article
(This article belongs to the Special Issue Thermal Behavior of Polymer Materials II)
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15 pages, 2800 KiB  
Article
Enhancement and Compatibilization of Waste-Sourced Biocomposites Through Elastomer Blending and Matrix Grafting Modification
by Shunmin Yi, Wanyu Liu, Shihua Xu, Ruijia Hu, Qing Li, Meijia Wu, Qingwen Wang and Zhimin Huang
Molecules 2024, 29(20), 4905; https://doi.org/10.3390/molecules29204905 - 16 Oct 2024
Viewed by 940
Abstract
A novel elastomer-modified multicomponent, multiphase waste-sourced biocomposites, was prepared for converting waste biomass and plastic into value-added products. The effects of blending elastomer–olefin block copolymer (OBC) and maleic anhydride (MAH), and divinylbenzene (DVB) co-grafting of recycled polypropylene (rPP) matrix on the adhesion interface, [...] Read more.
A novel elastomer-modified multicomponent, multiphase waste-sourced biocomposites, was prepared for converting waste biomass and plastic into value-added products. The effects of blending elastomer–olefin block copolymer (OBC) and maleic anhydride (MAH), and divinylbenzene (DVB) co-grafting of recycled polypropylene (rPP) matrix on the adhesion interface, structure, and properties of high wood flour-filled (60 wt.%) composites were thoroughly investigated. The results indicated that DVB introduced branched structures into the polymer matrix molecular chain and increased the MAH grafting rate. Co-grafting rPP/OBC blends enhanced the interfacial adhesion among rPP, OBC, and wood flour. Additionally, MAH-grafted OBC was prone to encapsulating rigid wood flour, thereby forming an embedded structure. Notably, the tensile modulus and impact strength of the final three-component composites increased by 60% and 125%, respectively, compared with the unmodified composites. Additionally, dynamic mechanical analysis revealed that DVB-induced branching promoted the formation of microvoids in the OBC shell layer surrounding the wood, which in turn induced significant plastic deformation in the polymer matrix. This work offers a facile and efficient method for preparing high-toughness, high-stiffness, and low-cost waste PP-based composites for automotive interiors, and indoor and outdoor decoration. Full article
(This article belongs to the Special Issue π-Conjugated Functional Molecules & Polymers)
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18 pages, 5551 KiB  
Article
Use of Recycled Additive Materials to Promote Efficient Use of Resources While Acting as an Effective Toughness Modifier of Wood–Polymer Composites
by Luísa Rosenstock Völtz, Linn Berglund and Kristiina Oksman
Polymers 2024, 16(18), 2549; https://doi.org/10.3390/polym16182549 - 10 Sep 2024
Viewed by 4331
Abstract
Wood–polymer composites (WPCs) with polypropylene (PP) matrix suffer from low toughness, and fossil-based impact modifiers are used to improve their performance. Material substitution of virgin fossil-based materials and material recycling are key aspects of sustainable development and therefore recycled denim fabric, and elastomer [...] Read more.
Wood–polymer composites (WPCs) with polypropylene (PP) matrix suffer from low toughness, and fossil-based impact modifiers are used to improve their performance. Material substitution of virgin fossil-based materials and material recycling are key aspects of sustainable development and therefore recycled denim fabric, and elastomer were evaluated to replace the virgin elastomer modifier commonly used in commercial WPCs. Microtomography images showed that the extrusion process fibrillated the denim fabric into long, thin fibers that were well dispersed within the WPC, while the recycled elastomer was found close to the wood fibers, acting as a soft interphase between the wood fibers and PP. The fracture toughness (KIC) of the WPC with recycled denim fabric matched the commercial WPC which was 1.4 MPa m1/2 and improved the composite tensile strength by 18% and E-modulus by 54%. Recycled elastomer resulted in slightly lower KIC, 1.1 MPa m1/2, as well as strength and modulus while increasing elongation and contributing to toughness. The results of this study showed that recycled materials can potentially be used to replace virgin fossil-based elastomeric modifiers in commercial WPCs, thereby reducing the CO2 footprint by 23% and contributing to more efficient use of resources. Full article
(This article belongs to the Special Issue Polymer Composites: Structure, Properties and Processing)
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17 pages, 4257 KiB  
Article
Functionalised Fibres as a Coupling Reinforcement Agent in Recycled Polymer Composites
by Klementina Pušnik Črešnar, Olivija Plohl and Lidija Fras Zemljič
Materials 2024, 17(11), 2739; https://doi.org/10.3390/ma17112739 - 4 Jun 2024
Cited by 2 | Viewed by 1182
Abstract
This study addresses the structure–property relationship within the green concept of wood fibres with cellulose nanofibre functionalised composites (nW-PPr) containing recycled plastic polyolefins, in particular, polypropylene (PP-r). It focuses especially on the challenges posed by nanoscience in relation to wood fibres (WF) and [...] Read more.
This study addresses the structure–property relationship within the green concept of wood fibres with cellulose nanofibre functionalised composites (nW-PPr) containing recycled plastic polyolefins, in particular, polypropylene (PP-r). It focuses especially on the challenges posed by nanoscience in relation to wood fibres (WF) and explores possible changes in the thermal properties, crystallinity, morphology, and mechanical properties. In a two-step methodology, wood fibres (50% wt%) were first functionalised with nanocellulose (nC; 1–9 wt%) and then, secondly, processed into composites using an extrusion process. The surface modification of nC improves its compatibility with the polymer matrix, resulting in improved adhesion, mechanical properties, and inherent biodegradability. The effects of the functionalised WF on the recycled polymer composites were investigated systematically and included analyses of the structure, crystallisation, morphology, and surface properties, as well as thermal and mechanical properties. Using a comprehensive range of techniques, including X-ray diffraction (XRD), attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), zeta potential measurements, and dynamic mechanical analysis (DMA), this study aims to unravel the intricate interplay of factors affecting the performance and properties of the developed nanocellulose-functionalised wood fibre–polymer composites. The interfacial adhesion of the nW-PPr polymer composites, crystallisation process, and surface properties was improved due to the formation of an H-bond between the nW coupling agent and neat PP-r. In addition, the role of nW (1.0 wt%) as a nucleating agent resulted in increased crystallinity, or, on the other hand, promoted the interfacial interaction with the highest amount (3.0% wt%, 9.0% wt%) of nW in the PP-r preferentially between the nW and neat PP-r, and also postponed the crystallisation temperature. The changes in the isoelectric point of the nW-PPr polymer composites compared to the neat PP-r polymer indicate the acid content of the polymer composite and, consequently, the final surface morphology. Finally, the higher storage modulus of the composites compared to neat r-PP shows a dependence on improved crystallinity, morphology, and adhesion. It was clear that the results of this study contribute to a better understanding of sustainable materials and can drive the development of environmentally friendly composites applied in packaging. Full article
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17 pages, 52966 KiB  
Article
Mechanical Analysis and Simulation of Wood Textile Composites
by Claudia L. von Boyneburgk, Dimitri Oikonomou, Werner Seim and Hans-Peter Heim
J. Compos. Sci. 2024, 8(5), 190; https://doi.org/10.3390/jcs8050190 - 18 May 2024
Cited by 3 | Viewed by 1372
Abstract
Wood Textile Composites (WTCs) represent a new and innovative class of materials in the field of natural fiber composites. Consisting of fabrics made from willow wood strips (Salix americana) and polypropylene (PP), this material appears to be particularly suitable for structural [...] Read more.
Wood Textile Composites (WTCs) represent a new and innovative class of materials in the field of natural fiber composites. Consisting of fabrics made from willow wood strips (Salix americana) and polypropylene (PP), this material appears to be particularly suitable for structural applications in lightweight construction. Since the threads of the fabric are significantly oversized compared to classic carbon or glass rovings, fundamental knowledge of the mechanical properties of the material is required. The aim of this study was to investigate whether WTCs exhibit classic behavior in terms of fiber composite theory and to classify them in relation to comparable composite materials. It was shown that WTCs meet all the necessary conditions for fiber-reinforced composites in tensile, bending, and compression tests and can be classified as natural-fiber-reinforced polypropylene composites. In addition, it was investigated whether delamination between the fiber and matrix can be simulated by using experimentally determined mechanical data as input. Using finite element analysis (FEA), it was shown that the shear stress components of a stress tensor in the area of the interface between the fiber and matrix are responsible for delamination in the composite material. It was also shown that the resistance to shear stress depends on the geometric conditions of the reinforcing fabric. Full article
(This article belongs to the Special Issue Characterization and Modelling of Composites, Volume III)
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17 pages, 6312 KiB  
Article
Injection Molding Condition Effects on the Mechanical Properties of Coconut-Wood-Powder-Based Polymer Composite
by Quach Van Thiem, Van-Thuc Nguyen, Dang Thu Thi Phan and Pham Son Minh
Polymers 2024, 16(9), 1225; https://doi.org/10.3390/polym16091225 - 27 Apr 2024
Cited by 3 | Viewed by 1975
Abstract
This study investigates the mechanical properties of coconut sawdust powder combined with polypropylene (PP). The effect of compatibility content, wood powder (WP) content, and injection molding parameters on the properties of coconut wood powder composite (WPC) is evaluated. The results could be used [...] Read more.
This study investigates the mechanical properties of coconut sawdust powder combined with polypropylene (PP). The effect of compatibility content, wood powder (WP) content, and injection molding parameters on the properties of coconut wood powder composite (WPC) is evaluated. The results could be used to figure out the optimal mechanical properties such as tensile strength, elongation, elastic modulus, and flexural strength by selecting suitable parameters and composition. The bonding between the WP particles and the PP matrix is good, and the WP is uniformly distributed across the composite matrix, as indicated in the scanning electron microscopy (SEM) results. Interestingly, with the presence of the compatibilizer oleamide, increasing the WP content from 20 wt.% to 40 wt.% did not result in WP accumulation in the composite matrix. Notably, at 20 wt.% WP, the elongation is the highest (at 7.40 wt.%), while at 30 wt.% WP, the elastic modulus reaches the highest value. The maximum ultimate tensile strength (UTS) value is obtained at 35 wt.% WP. Higher WP mostly results in greater flexural strength and shore D hardness. At 40 wt.% WP, the WPC achieves its peak shore D hardness of 77.6. The Taguchi results suggest that WP content is the most critical factor in the UTS value of coconut WPCs. The filling pressure ranks second, followed by the packing pressure. Finally, unlike the other characteristics, the melt temperature has a minimal impact on the UTS value. Full article
(This article belongs to the Special Issue Mechanical Behavior of Polymeric Materials: Recent Study)
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16 pages, 3043 KiB  
Article
Reducing the Environmental Impacts of Plastic Cosmetic Packaging: A Multi-Attribute Life Cycle Assessment
by Nicole Vassallo and Paul Refalo
Cosmetics 2024, 11(2), 34; https://doi.org/10.3390/cosmetics11020034 - 28 Feb 2024
Cited by 5 | Viewed by 14505
Abstract
The global packaging industry has been growing significantly, resulting in an increase in waste and emissions. Social responsibilities, regulations and targets are shifting companies’ priorities to various sustainable practices. This study comprised a life cycle assessment (LCA) to quantify and compare key initiatives [...] Read more.
The global packaging industry has been growing significantly, resulting in an increase in waste and emissions. Social responsibilities, regulations and targets are shifting companies’ priorities to various sustainable practices. This study comprised a life cycle assessment (LCA) to quantify and compare key initiatives influencing the sustainability of plastic cosmetic packaging. The life cycle environmental effects of dematerialisation, recycled content, energy-saving initiatives and renewable energy powering the manufacturing processes, and the end-of-life (EoL) recycling rates of various scenarios, were evaluated. Moreover, a variety of fossil-based and bio-based polymers, such as acrylonitrile butadiene styrene (ABS), polypropylene (PP), polyethylene terephthalate (PET), wood–polymer composite (WPC) and polylactic acid (PLA), were considered. The study determined that dematerialisation and recycled content had the most beneficial impacts on packaging sustainability. When 100% recycled materials were used, an overall impact reduction of 42–60% was noted for all the materials considered. Using 100% renewable energy and applying measures to reduce the energy consumption in the manufacturing stage by 50% reduced the total impact by approximately 9–17% and 7–13%, respectively. Furthermore, it was concluded that PP had the lowest environmental impacts in the majority of the case scenarios considered, by an average of 46%. Full article
(This article belongs to the Special Issue Sustainable Practices in the Life Cycle of Cosmetic Products)
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