Search Results (70)

The incorporation of residues into rubber composites has gained attention as a sustainable strategy to address waste management challenges while replacing commercial fillers. In this study, we investigated the potential use of water filter cartridge residue after exhaustion, composed of activated carbon, as a reinforcing filler in vulcanized natural rubber composites. Samples were prepared with 5, 10, 15, and 20 phr (per hundred rubber) of residue and compared to unfilled natural rubber. Stress vs. strain tests reached 13.9 MPa of tension at rupture for composites containing 10 phr of carbon-activated residues, representing a 21.9% increase compared to natural rubber. Interestingly, the tension at rupture for NR/AC_10phr reached values close to those of NR/CB_5phr (with carbon black N330) attaining 14.4 MPa. These results indicate that, even at relatively low concentrations, the carbon filter can offer partial substitution for commercial fillers. Moreover, the use of activated carbon from filter cartridges as filler in rubber composites provides an environmentally favorable alternative to energy-intensive regeneration processes for activated carbon. Full article

The disposal of agro-industrial waste is a pressing environmental issue. At the same time, due to the high silica content in specific agricultural residues, their processed products can be utilised in various industrial sectors as substitutes for commercial materials. This study investigates the key technological, physico-mechanical, and viscoelastic properties of industrial elastomeric compounds based on synthetic styrene–butadiene rubber, intended for the tread of summer passenger car tyres, when replacing the commercially used highly reinforcing silica filler (SF), Extrasil 150VD brand (white carbon black), with a carbon–silica filler (CSF). The CSF is produced by carbonising a finely ground mixture of rice production waste (rice husks and stems) in a pyrolysis furnace at 550–600 °C without oxygen. It was found that replacing 20 wt.pts. of silica filler with CSF in industrial tread formulations improves processing parameters (Mooney viscosity increases by up to 5.3%, optimal vulcanisation time by up to 9.2%), resistance to plastic deformation (by up to 7.7%), and tackiness of the rubber compounds (by 31.3–34.4%). Viscoelastic properties also improved: the loss modulus and mechanical loss tangent decreased by up to 24.0% and 14.3%, respectively; the rebound elasticity increased by up to 6.3% and fatigue resistance by up to 2.7 thousand cycles; and the internal temperature of samples decreased by 7 °C. However, a decrease in tensile strength (by 10.7–27.0%) and an increase in wear rate (up to 43.3% before and up to 22.5% after thermal ageing) were observed. Nevertheless, the overall results of this study indicate that the CSF derived from the carbonisation of rice production waste—containing both silica and carbon components—can effectively be used as a partial replacement for the commercially utilised reinforcing silica filler in the production of tread rubber for summer passenger car tyres. Full article

The influence of aging and thermal shock processes on polymer coating reinforced with various rubber fillers on an aluminum substrate was investigated. The coatings were made from a polyurethane matrix and two different reinforcement materials: EPDM and SBR rubber waste fillers. The samples were subjected to 100 thermal shock cycles. Each cycle lasted 1 h, comprising 30 min at 100 °C followed by 30 min at 40 °C. The aging tests were conducted in a SUNTEST XLS+ aging chamber from Atlas Material Testing Technology GmbH, in accordance with the applicable ISO 4892-1:2016 standard. Thermal shocks increased the impact resistance of coatings with EPDM and SBR fillers. Neither UV aging nor thermal shocks affected the impact or abrasion resistance of unfilled polyurethane coatings. FTIR analysis revealed that UV exposure significantly accelerates chemical degradation of PUR, though fillers—especially EPDM—enhanced stability by mitigating this effect. Thermal shocks induced surface-level changes, including the formation of oxygenated groups and the rearrangement of hydrogen bonds. Rubber waste fillers influenced surface and thermal properties, with EPDM maintaining better hydrophobicity and oxidation resistance, while SBR-filled coatings demonstrated higher thermal stability but greater flexibility and susceptibility to degradation after aging. Full article

This study investigates the recycling of ophthalmic lens waste (OLW) in the production of vulcanized natural rubber (NR) composites, aiming to promote sustainability and reduce costs. To this end, Vietnamese natural rubber and ophthalmic lens waste were used, varying the filler content from 0 to 50 phr. Rheological tests demonstrated that the addition of OLW decreases the cure time. The crosslink density, assessed through the Flory–Rehner and Mooney–Rivlin methods, exhibited an increase with the incorporation of a reinforcement. Thermal and spectroscopic analyses demonstrated the thermal stability of the composites and the absence of chemical interactions between the polymer matrix and the OLW. Mechanical tests showed that the composites exhibit satisfactory tensile and tear resistance, although the filler primarily acts as a filler rather than a structural reinforcement. Thus, the incorporation of OLW in NR composites emerges as a viable alternative for the reuse of industrial waste, fostering more sustainable and efficient practices in the polymer industry. Full article

The article examines the possibility of using ophthalmic lens waste (OLW) as a filler in styrene–butadiene rubber (SBR) composites in varying proportions. It analyzes the impact of OLW on the composites’ rheological, structural, morphological, mechanical, and thermal properties. Results show that OLW addition does not significantly alter vulcanization time, leading to thermal savings during processing. The crosslink densities, determined by the swelling method in an organic solvent and the mechanical behavior of the elastomers, increased with the incorporation of OLW, suggesting a filler/polymeric matrix interaction. The Lorenz–Parks model confirmed matrix–filler interaction, although it was insufficient to substantially improve mechanical reinforcement, with OLW mainly acting as a filler. Thermogravimetric tests revealed good thermal stability, but dynamic mechanical analysis indicated reduced damping properties. Spectroscopic analysis indicated the lack of molecular bonding between the polymer and the OLW filler. The study suggests that the optimal OLW content is between 10 and 20 phr, enabling the production of a new composite. Overall, incorporating OLW into vulcanized SBR composites offers a sustainable and cost-effective approach to reusing industrial waste in polymer production, providing an environmentally friendly alternative for the polymer industry. Full article

The aim of the article was to test new types of rubber-containing particleboards created from waste materials, which positively contributes to environmental protection, saving primary resources and reducing production costs. This article focuses on the study of three-layer particleboards made from wood particles (spruce non-treated beams) and waste rubber granulates (tires, mixture of seals and carpets, internal flammable cables, external non-flammable cables). Urea–formaldehyde glue, melamine–formaldehyde glue, paraffin emulsion, and ammonium nitrate were used as a binders and excipients in the manufacturing of particleboards. In the core layer of each particleboard, 10% of the weight was made up of rubber granulate. Physical properties (density, water absorption, thickness swelling) and mechanical properties (internal bonding strength, modulus of rupture, modulus of elasticity, screw driving torque) were assessed from this perspective using current EN technical standards. According to the findings, the average densities of all particleboards were comparable to each other in a range from 0.692 to 0.704 g·cm⁻³. The lowest average water absorption and thickness swelling reached particleboards containing 10% of waste internal flammable cables, namely 32.79% for water absorption and 13.21% for thickness swelling. The highest average internal bonding strength reached particleboards without rubber filler and particleboards containing 10% of waste external non-flammable cables, namely 0.52 MPa for both types. The highest average modulus of rupture reached particleboards without rubber filler, namely 12.44 MPa. The highest average modulus of elasticity reached particleboards containing 10% of waste internal flammable cables, namely 2206.29 MPa, and the highest screw driving torque reached particleboards without rubber filler, namely 0.46 N·m for seating torque and 1.44 N·m for stripping torque. The results show that particleboards containing waste external non-flammable cables and particleboards containing waste internal flammable cables achieved comparable results to particleboards without rubber filler, which provides a good basis for a new way of utilizing this type of waste in the form of producing new wood–rubber composites. Full article

The growing concerns for the environmental impact of resource depletion and carbon emissions has led to the current study of using novel, sustainable materials in natural rubber compounds. The principal goal of this study was to reduce the usage of the non-renewable filler carbon black (CB). For this purpose, two waste-derived calcium carbonates were introduced in natural rubber compounds as a partial replacement for CB. To enhance their performance, the compounds were modified using alpha-lipoic acid and a titanate as in situ coupling agents. The effect of these renewable fillers and coupling agents on the in-rubber properties was analyzed using various characterization methods. Remarkably, by replacing 10 phr of carbon black with a calcium carbonate filler and introducing the alpha-lipoic acid coupling agent, a compound was obtained with performance levels similar to the CB-filled reference compound. These findings contribute valuable insights into the replacement of carbon black with renewable calcium carbonate fillers. Full article

Plastics play an indispensable role in modern society, yet their long-term durability poses severe environmental challenges, with mismanaged waste polluting ecosystems worldwide. The transition to a circular economy emphasizes the importance of recycling and resource recovery to mitigate these impacts. While conventional disposal methods like mechanical and chemical recycling or incineration face limitations such as quality degradation, high costs, or pollutant emissions, value-added approaches present an innovative solution. This review explores the potential of integrating recycled plastic waste into composite materials to enhance performance and sustainability. Focusing on diverse strategies, the paper highlights the use of recycled plastics in combination with fibers, wood, metal, concrete, glass, rubber, textiles, and foam. These composites demonstrate superior mechanical, thermal, and chemical properties, enabling applications across industries like construction, automotive, aerospace, and furniture. Furthermore, various roles of plastic waste—such as filler, reinforcement, matrix, or additive—are analyzed to showcase advancements in material innovation. By presenting methodologies and outcomes from recent research, this paper underscores the potential of recycled plastics in creating high-performance materials, supporting sustainable development and circular economic goals. Full article

Herbal dust, a waste byproduct from filter-tea production, was annealed to form ash that can be incorporated into natural rubber as an eco-friendly filler. Three types of herbal dust ash (HDA), green tea, hibiscus, and lemon balm, were added at two different contents, 2.5 and 5 phr, into the rubber compound, while the content of carbon black, as a filler, was maintained at 50 phr in all samples. The impact of HDA type and content on the rheological and mechanical properties of rubber products was evaluated. Rheological analysis showed that HDA samples exhibited slightly lower maximum torque values (around 11.6 dNm) than ash-free samples (13.53 dNm), yet maintained vulcanization effectiveness with minimal impact on torque or cure rate metrics. Mechanical testing found that samples with 2.5 phr of lemon balm ash achieved comparable properties to samples without added ash, while samples with added hibiscus preserved crosslinking density and hardness. The addition of HDA led to decreases in tensile strength, elongation at break, and hardness values, with slight changes suggesting its applicability in similar industrial contexts. The findings highlight HDAs potential as a cost-effective, sustainable filler for rubber production, contributing to circular economy practices by repurposing significant amounts of tea waste into high-quality rubber materials. Full article

This study investigates the synergistic effects of incorporating modified zinc oxide–silica (ZnO-SiO₂) into tire waste (TW) and epoxidized natural rubber (ENR) blends, with a focus on crosslinking dynamics, mechanical reinforcement, and antibacterial activity. The addition of ZnO-SiO₂ significantly enhanced crosslink density, as evidenced by increased torque and accelerated cure rates. An optimal concentration of 10 phr was found to yield the highest performance. This optimal balance between chemical activation and mechanical reinforcement resulted in exceptional tensile properties, including notable improvements in Young’s modulus, tensile strength, and strain-induced crystallization (SIC). These enhancements were attributed to the strong interactions between ENR molecular chains and SiO₂ surfaces. However, excessive ZnO-SiO₂ concentrations caused filler agglomeration, which reduced both mechanical and antibacterial performances. An antibacterial analysis revealed a remarkable 99.9% bacterial reduction at 10 phr ZnO-SiO₂, attributed to the Zn²⁺ ion release and reactive oxygen species (ROS) generation, with sustained activity even after thermal aging. This durability underscores the composites’ potential for long-term applications. The findings establish ZnO-SiO₂ as a dual-functional filler that optimizes crosslinking, enhances mechanical properties, and provides durable antibacterial efficiency. These results highlight the potential of TW/ENR blends while offering critical insights into mitigating filler agglomeration to improve overall material performance. Full article

The increasing demand for sustainable construction materials has driven the exploration of alternative fillers in asphalt production. Traditional asphalt mixtures rely heavily on natural aggregates and petroleum-based binders, contributing to environmental degradation. This study proposes an innovative solution by utilizing Crushed Recycled Marble Stone Powder (CRMSP) as a sustainable filler in SBS polymer-modified asphalt containing high volumes of recycled tire rubber, addressing both resource depletion and waste management concerns. A total of 10 asphalt mixes were formulated with varying CRMSP content (0–100% as a replacement for conventional filler) and SBS polymer (3–5%), and their performance was evaluated through Marshall stability, flow, volumetric properties, and dynamic modulus tests. The results demonstrate that incorporating CRMSP up to 75% significantly enhances asphalt’s mechanical properties. The 75% CRMSP mix showed superior stability (19.2 kN, 24.1% improvement), flow (4.6 mm, 4.5% improvement), and resistance to rutting (lowest rut depth: 0.18 mm, 16.7% reduction) compared to the control mixture. Dynamic modulus testing further confirmed the improved resistance to deformation, with the 75% CRMSP mix exhibiting the highest modulus (6.9 GPa, 15.0% improvement). This research highlights the potential of CRMSP as an innovative and eco-friendly alternative filler, improving asphalt performance while reducing environmental impact. By offering a sustainable way to recycle marble waste and tire rubber, this study paves the way for greener, cost-effective asphalt formulations. Future studies should focus on real-world applications, durability, and long-term performance to validate the potential of CRMSP-modified asphalt in commercial use. Full article

Biochar is a promising source of renewable carbon that potentially can serve the same purpose as carbon black (sourced from fossil fuels) to reinforce rubber composites. Pistachio shells are a prolific agricultural waste product that is a suitable feedstock for biochar. Unlike many other agricultural residues, pistachio shells are a feedstock that yields biochar with a high concentration of carbon (>80%) and low concentration of ash (<5%), which is necessary to replace carbon black without detrimental effects to the final composite. Filler blends of pistachio shell biochar and carbon black were explored to see how much carbon black could be replaced before composite properties were affected. Pistachio shell biochar was able to replace up to 40% of the carbon black while improving the tensile strength, elongation, and toughness of the rubber composites, but a reduction in modulus was observed. Based on the results obtained, pistachio shell biochar would be suitable for partially replacing carbon black in applications like hoses, seals, belts, and gloves, thereby enabling a new application for this sustainable, agricultural waste product that will help reduce dependence on fossil fuels. Full article

Currently, postulated trends and law regulations tend to direct polymer technology toward sustainability and environmentally friendly solutions. These approaches are expressed by keeping materials in a loop aimed at the circular economy and by reducing the environmental burdens related to the production and use of polymers and polymer-based materials. The application of recycled or waste-based materials often deals efficiently with the first issue but at the expense of the final products’ performance, which requires various additives, often synthetic and petroleum-based, with limited sustainability. Therefore, a significant portion of research is often required to address the drawbacks induced by the application of secondary raw materials. Herein, the presented study aimed to investigate the fire performance of polymer composites containing highly flammable matrix polyurethane (PU) foam and filler ground tire rubber (GTR) originating from car tire recycling. Due to the nature of both phases and potential applications in the construction and building or automotive sectors, the flammability of these composites should be reduced. Nevertheless, this issue has hardly been analyzed in literature and dominantly in our previous works. Herein, the presented work provided the next step and investigated the input of nanoclays to the synergistic flammability reduction in flexible, foamed PU/GTR composites. Hybrid compositions of organophosphorus FRs with expandable graphite (EG) in varying proportions and with the addition of surface-modified nanoclays were examined. Changes in the parameters obtained during cone calorimeter tests were determined, discussed, and evaluated with the fire performance index and flame retardancy index, two parameters whose goal is to quantify the overall fire performance of polymer-based materials. Full article

The use of rubber crumbs provides a viable solution for alleviating the disposal problem of waste tires. In this study, rubberized sulfur concrete (RSC) was researched to investigate the optimal mixture proportion and to improve the mixing process in terms of compressive strength and durability performance. For the mixture of the RSC, sand, rubber particles, and micro-filler were adopted as aggregates and sulfur was used for the binding material. Moreover, two mixing processes were applied: the dry mixing process and the wet mixing process. Based on the test results, the increment of rubber particles in the mixture led to a decrease in the compressive strength for both the dry and wet mixing processes. To minimize the voids between the sand and rubber particles, the micro-filler was used at 5% of the total volume. The amount of sulfur varied slightly depending on the mixing process: 30% sulfur for the dry mixing process and 34% sulfur for the wet mixing process, respectively. Consequently, compared to the dry mixing process, the wet mixing process increased the bonding force between sulfur and rubber powder due to the simultaneous heating and combining. In toughness, the wet mixing process demonstrates a 40% higher energy absorption capability compared to the dry mixing process. For the durability performance of the RSC, the mixture with 20% rubber particles produced using the wet mixing process exhibited better corrosion and freeze–thaw resistance. Full article

The properties of natural rubber foam (NRF) containing gamma-synthesized chitosan (CS) powder were investigated to address the growing demand for efficient methods to treat industrial wastewater contaminated with heavy metals. The CS powder was prepared by irradiating chitin (CT) powder with varying doses of gamma rays (0–100 kGy), followed by deacetylation using 40% sodium hydroxide (NaOH) at 100 °C for 1 h. The resulting CS powders were then mixed with natural rubber latex (NRL) at different contents (0, 3, 6, and 9 parts per hundred parts of rubber by weight; phr) and processed using Dunlop techniques to prepare the foam samples. The experimental findings indicated that the degree of deacetylation (%DD) of the CS powder increased initially with gamma doses up to 60 kGy but then decreased at 80 and 100 kGy. In addition, when the CS powder was incorporated into the NRF samples, there were increases in total surface area, density, compression set, and hardness (shore OO), with increasing gamma doses and CS contents. Furthermore, the determination of heavy metal adsorption properties for Cu, Pb, Zn, and Cd showed that the developed NRF sample exhibited high adsorption capacities. For instance, their removal efficiencies reached 94.9%, 82.5%, 91.4%, and 97.0%, respectively, in NRF containing 9 phr of 60 kGy CS. Notably, all adsorption measurements were determined using 3 cm × 3 cm × 2.5 cm specimens submerged in respective metal solutions, with an initial concentration of 25 mg/L. However, the removal capacity per unit mass of the sample (mg/g) showed less dependencies on CS contents, probably due to the higher density of CS/NRF composites in comparison to pristine NRF, resulting in a smaller volume of the former being submerged in the solution, subsequently suppressing the effects from CS in the adsorption. Lastly, tests on the reusability of the developed NRF indicated that the samples could be reused for up to three cycles, with the Cu removal capacity remaining relatively high (83%) in the sample containing 9 phr of 60 kGy CS. The overall outcomes implied that the developed NRF with the addition of gamma-synthesized CS not only offered effective and eco-friendly heavy metal adsorption capacity to improve public health safety and the environment from industrial wastewater but also promoted greener and safer procedures for the synthesis/modification of similar substances through radiation technologies. Full article