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Keywords = vertical reinforcement lapping

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20 pages, 6896 KB  
Article
Study on the Performance of Adhesive-Bolt Hybrid Connection Between GFRP Plate and Steel Plate
by Zhenchao Yang, Bin Jia, Ying Sheng, Xiao Liu and Yu Zeng
Materials 2025, 18(7), 1481; https://doi.org/10.3390/ma18071481 - 26 Mar 2025
Cited by 2 | Viewed by 1318
Abstract
Glass fiber-reinforced polymer (GFRP) connecting joints are difficult in the design of structural components and also critical areas prone to damage. In this study, based on the existing research, a combination of experimental and finite element analysis is used to systematically analyze the [...] Read more.
Glass fiber-reinforced polymer (GFRP) connecting joints are difficult in the design of structural components and also critical areas prone to damage. In this study, based on the existing research, a combination of experimental and finite element analysis is used to systematically analyze the performance-influencing factors of the hybrid connection of glass fiber-reinforced composite plate and steel plate adhesive bolts under tension. By discussing the damage modes, load–displacement curves, and strain distributions at the GFRP connection joints, the influence of the connection methods and bolt quantities on the tensile properties of double-lap joints comprising GFRP plates and steel plates is revealed, and a loss evolution model for GFRP composite plates is established based on the Hashin failure criterion. The results show that the adhesive–bolted connection integrates the advantages of both adhesive bonding and bolted connections, significantly improving the tensile performance of the joint. Furthermore, the vertical arrangement of two bolts is superior to the horizontal arrangement under double-bolt connection conditions between GFRP plates and steel plates. For the several design options proposed in this study, the GFRP joints exhibit the optimal tensile properties among the four bolt arrangement schemes. Full article
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19 pages, 7278 KB  
Article
Study on the Bending and Shear Behavior of a New Type of Wet Joint in Precast Concrete Deck for Composite Bridges
by Yan Wang, Long Hu, Wei Li, Guangshuai Zhang, Bin Han, Jin Di, Peng Fei, Xiaofeng Duan, Jinying Dong and Fengjiang Qin
Materials 2024, 17(24), 6252; https://doi.org/10.3390/ma17246252 - 21 Dec 2024
Cited by 2 | Viewed by 1751
Abstract
According to the mechanical characteristics of joints in steel–concrete composite bridge decks under the combined bending and shear, improved joint details with simple structure and convenient construction were studied, including lapped U-bars, lapped headed bars, and lapped hook bars. In order to test [...] Read more.
According to the mechanical characteristics of joints in steel–concrete composite bridge decks under the combined bending and shear, improved joint details with simple structure and convenient construction were studied, including lapped U-bars, lapped headed bars, and lapped hook bars. In order to test the mechanical properties of the three joint details and compare them with the existing lapped/welded linear bars, the tests of five specimens were carried out. The cracking load, ultimate load, failure mode, crack pattern, and reinforcement strain were analyzed. The test results showed that the joint with lapped U-bars and hook bars exhibited ductile failure, while the joint with lapped headed and lapped/welded linear bars exhibited brittle failure. The cracking load of the five specimens was basically the same. The crack first occurred at the interface of pre-cast concrete and wet joints. When the ultimate bearing capacity was reached, the vertical main cracks were generated near the interface of the lapped U-bars, lapped hook bars, and welded linear bars specimens. The diagonal cracks were generated at the wet joint of the lapped headed bars specimen and lapped linear bars specimen. The lapped U-bars specimen had the highest bearing capacity, which was 22.8%, 14.2%, 50.4%, and 32.1% higher than the capacities of the lapped headed bars, lapped hook bars, lapped linear bars, and welded linear bars specimens, respectively. The load–deflection curves and crack mode obtained from the FEM of the lapped U-bars joint specimen were consistent with the test results. The bearing capacity of the FEM (351.3 KN) was 1.8% less than the test result (357.6 KN), which indicates that the bearing capacity calculated by the finite element model is reliable. There are 80 models with varying lap lengths and concrete strengths. The self-organizing migrating algorithm was used to fit the coupling effect of lap length and concrete strength. Based on doubly reinforced beam flexural capacity formulas, a bearing capacity calculation for lapped U-bars joint was proposed. The mean value of the formula calculation result and the finite element result ratio is 1.03, and the variance is 0.0004. Full article
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24 pages, 18465 KB  
Article
Study on Joint Connection Performance of an Innovative Tooth Groove Connection and Vertical Reinforcement Lapping in Reserved Hole
by Xiaoyong Luo, Yang He, Qi Chen and Linsong Chen
Materials 2023, 16(23), 7371; https://doi.org/10.3390/ma16237371 - 27 Nov 2023
Cited by 4 | Viewed by 2183
Abstract
In order to explore the horizontal joint connection performance of the innovative tooth groove connection and vertical reinforcement lapping in the reserved hole, five horizontal joint specimens were designed and constructed in this paper. Through the combination of monotonic horizontal load tests and [...] Read more.
In order to explore the horizontal joint connection performance of the innovative tooth groove connection and vertical reinforcement lapping in the reserved hole, five horizontal joint specimens were designed and constructed in this paper. Through the combination of monotonic horizontal load tests and finite element simulation analysis, the effects of axial compression ratio, vertical reinforcement connection degree, reserved hole type, mortar strength, and tooth groove depth on the horizontal joint connection performance of innovative tooth groove connections and vertical reinforcement lapping in reserved holes were comprehensively analyzed and discussed. The results indicated that the specimens were subjected to penetration failure at the tooth groove joint, but the vertical reinforcements and UHPC in reserved holes can effectively transfer the stress, ensuring satisfactory connection performance. With the increase in axial compression ratio and vertical reinforcement connection degree, the joint connection performance enhanced gradually, while the reserved hole type had little effect on the joint connection performance. In addition, it was found that increasing the mortar strength and the tooth groove depth can significantly improve the peak bearing capacity through finite element analysis. Finally, the optimization design suggestions for this innovative tooth groove connection and vertical reinforcement lapping in the reserved hole were given considering factors such as joint connection performance and construction assembly. Full article
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10 pages, 4628 KB  
Article
Comparative Study of Resin and Silane Coupling Agents Coating Treatments on Bonding Strength Improvement of Titanium and Carbon Fiber Composites
by Shihao Zuo, Lin Wang, Jinheng Zhang, Guangming Yang, Yang Xu, Yunsen Hu, Fei Cheng and Xiaozhi Hu
Coatings 2023, 13(5), 903; https://doi.org/10.3390/coatings13050903 - 11 May 2023
Cited by 18 | Viewed by 5829
Abstract
In this study, anodizing treatment was utilized to etch titanium (Ti) substrates’ surface to prefabricate nano-cavities. Resin pre-coating (RPC) and three silane coupling agents’ coating (CAC) techniques were further applied to porous Ti substrates surface to compare the reinforcement effect of adhesive bonding [...] Read more.
In this study, anodizing treatment was utilized to etch titanium (Ti) substrates’ surface to prefabricate nano-cavities. Resin pre-coating (RPC) and three silane coupling agents’ coating (CAC) techniques were further applied to porous Ti substrates surface to compare the reinforcement effect of adhesive bonding strength. SEM images show that nano-cavities have been prepared to create a greater contact area and vertical volume on Ti substrate surface, fully covered by resin coatings via RPC. A higher surface roughness and better surface wetting are also obtained by the testing results of atomic force microscope and contact angles. Single lap shear tests results indicate that specimens with “anodizing + RPC” treatment yield the best average shear strength of 20.73 MPa, increased by 31.7% compared to anodizing base strength and at least 63.0% higher than silane KH-550/560/792-coated specimens. A dominant cohesive failure and fiber-tearing on CFRP’s shallow surface, instead of adhesive debonding failure, are shown in the appearances of damaged specimens, proving that the RPC technique has a more effective bonding strength reinforcement in titanium and carbon fiber-reinforced polymer (Ti-CFRP) composites’ toughening. Thus, the simple RPC technique can be regarded as a new-type alternative to adhesive joint toughening to manufacture high-performance composites for aerospace applications. Full article
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12 pages, 4651 KB  
Article
Ultrasonic Joining of Additively Manufactured Metal-Composite Hybrid Joints: A Comparison between Vertical and Horizontal Vibration Modes
by Willian S. de Carvalho, Nathaniel F. Colvin, Avraham Benatar and Sergio T. Amancio-Filho
Metals 2023, 13(2), 319; https://doi.org/10.3390/met13020319 - 4 Feb 2023
Cited by 9 | Viewed by 3481
Abstract
Ultrasonic Joining (U-Joining) is a novel friction-based joining technique that produces through-the-thickness reinforced hybrid joints between surface-structured metals and thermoplastics. The process feasibility has been successfully demonstrated to join metals and unreinforced or fiber-reinforced polymer parts by applying horizontal vibration. However, intense tool [...] Read more.
Ultrasonic Joining (U-Joining) is a novel friction-based joining technique that produces through-the-thickness reinforced hybrid joints between surface-structured metals and thermoplastics. The process feasibility has been successfully demonstrated to join metals and unreinforced or fiber-reinforced polymer parts by applying horizontal vibration. However, intense tool wear was observed for the explored combinations of materials, which could diminish the mechanical performance of the produced joints and hinder the process application. These investigations left an unexplored field regarding the application of different vibration modes, which could represent good solutions to minimize the intense tool wear reported. Therefore, the present study aims to explore the application of vertical vibration and to identify possible advantages and disadvantages of this variation. The case-study combination of additively manufactured 316L stainless steel and 20%-short-carbon-fiber reinforced poly-ether-ether-ketone was selected for this purpose. Initially, a set of optimized joining parameters was obtained for the vertical variation following a one-factor-at-a-time approach. In a previous study, the joining parameters were already optimized for the horizontal mode, and the results were used for comparison purposes. Single-lap shear joints were produced using both optimized modes, and the process monitoring indicated that joints produced using vertical vibration reached a lower joining energy input for a given joining time. The produced joints were tested, and joints produced with the horizontal variation achieved higher ultimate lap shear forces than the ones achieved by the vertical ones: 3.6 ± 0.3 kN and 1.6 ± 0.3 kN, respectively. Microstructural investigations at the fractured surfaces showed that this difference is due to insufficient frictional heat generation at the metal-composite interface when vertical vibration is applied. Therefore, the temperatures reached during the joining cycle are not enough to melt the polymer completely at the interface, preventing a complete surface wetting of the metal and reducing the micromechanical interlocking and adhesion bond between the parts, thereby diminishing the mechanical performance of the produced joints. Full article
(This article belongs to the Special Issue Hybrid Metal-Polymer Joints)
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24 pages, 9416 KB  
Article
Seismic Performance Enhancement of RC Columns Using Thin High-Strength RC Jackets and CFRP Jackets
by George Kalogeropoulos and Alexander-Dimitrios Tsonos
Fibers 2021, 9(5), 29; https://doi.org/10.3390/fib9050029 - 3 May 2021
Cited by 10 | Viewed by 5253
Abstract
The existing non-ductile RC structures built prior to the 1960s–1970s were mainly conceived to carry only vertical loads. As a result, the columns of these structures demonstrate poor overall hysteresis behavior during strong earthquakes, dominated by brittle shear or/and premature excessive slipping of [...] Read more.
The existing non-ductile RC structures built prior to the 1960s–1970s were mainly conceived to carry only vertical loads. As a result, the columns of these structures demonstrate poor overall hysteresis behavior during strong earthquakes, dominated by brittle shear or/and premature excessive slipping of the inadequately lap-spliced reinforcement. In the present study, the effectiveness of two different strengthening systems (including either the wrapping of the columns by carbon-fiber-reinforced polymer textile or the use of thin high-strength reinforced concrete jackets), was experimentally and analytically investigated. The main variables examined were the strengthening material, the length of the lap splices and the amount of confinement provided by the jackets. Three cantilever column specimens were constructed without incorporating modern design code requirements for preserving seismic safety and structural integrity. Subsequently, the specimens were strengthened and subjected to earthquake-type loading. Their hysteresis performances were compared, while also evaluated with respect to the response of two similar original specimens and the behavior of a control one with continuous reinforcement, tested in a previous study. The predictions of the proposed analytical formulation for the hysteresis behavior of the strengthened specimens were satisfactorily verified by the experimental results. Full article
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18 pages, 9250 KB  
Article
Investigation of a New Strengthening Technique for RC Deep Beams Using Carbon FRP Ropes as Transverse Reinforcements
by Constantin E. Chalioris, Parthena-Maria K. Kosmidou and Nikos A. Papadopoulos
Fibers 2018, 6(3), 52; https://doi.org/10.3390/fib6030052 - 25 Jul 2018
Cited by 114 | Viewed by 12242
Abstract
The effectiveness of a new retrofitting technique to upgrade the structural behaviour of reinforced concrete (RC) deep beams without steel stirrups using carbon fibre-reinforced polymer (CFRP) ropes as the only transverse shear reinforcement is experimentally investigated. Five shear-critical beams with rectangular and T-shaped [...] Read more.
The effectiveness of a new retrofitting technique to upgrade the structural behaviour of reinforced concrete (RC) deep beams without steel stirrups using carbon fibre-reinforced polymer (CFRP) ropes as the only transverse shear reinforcement is experimentally investigated. Five shear-critical beams with rectangular and T-shaped cross-section are tested under monotonic loading. The strengthening schemes include (a) one vertical and one diagonal single-link CFRP rope that are internally applied through the web of the rectangular beam using an embedded through-section (ETS) system and (b) two vertical U-shaped double-link ropes that are applied around the perimeter of the web of the flanged beam using a near-surface-mounted (NSM) system. In both cases, the free lengths of the CFRP ropes have been properly anchored using epoxy bonded lap splices of the rope as NSM at (a) the top and the bottom of the web of the rectangular beam and (b) the top of the slab of the T-beam. Promising results have been derived, since the proposed strengthening technique enhanced the strength and altered the brittle shear failure to a ductile flexural one. The experimental results of this study were also used to check the validity of an analytical approach to predict the strength of shear strengthened deep beams using FRP ropes as transverse link reinforcement. Full article
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