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15 pages, 5631 KiB  
Article
Design and Evaluation of a Capacitive Micromachined Ultrasonic Transducer(CMUT) Linear Array System for Thickness Measurement of Marine Structures Under Varying Environmental Conditions
by Changde He, Mengke Luo, Hanchi Chai, Hongliang Wang, Guojun Zhang, Renxin Wang, Jiangong Cui, Yuhua Yang, Wendong Zhang and Licheng Jia
Micromachines 2025, 16(8), 898; https://doi.org/10.3390/mi16080898 - 31 Jul 2025
Viewed by 286
Abstract
This paper presents the design, fabrication, and experimental evaluation of a capacitive micromachined ultrasonic transducer (CMUT) linear array for non-contact thickness measurement of marine engineering structures. A 16-element CMUT array was fabricated using a silicon–silicon wafer bonding process, and encapsulated in polyurethane to [...] Read more.
This paper presents the design, fabrication, and experimental evaluation of a capacitive micromachined ultrasonic transducer (CMUT) linear array for non-contact thickness measurement of marine engineering structures. A 16-element CMUT array was fabricated using a silicon–silicon wafer bonding process, and encapsulated in polyurethane to ensure acoustic impedance matching and environmental protection in underwater conditions. The acoustic performance of the encapsulated CMUT was characterized using standard piezoelectric transducers as reference. The array achieved a transmitting sensitivity of 146.82 dB and a receiving sensitivity of −229.55 dB at 1 MHz. A complete thickness detection system was developed by integrating the CMUT array with a custom transceiver circuit and implementing a time-of-flight (ToF) measurement algorithm. To evaluate environmental robustness, systematic experiments were conducted under varying water temperatures and salinity levels. The results demonstrate that the absolute thickness measurement error remains within ±0.1 mm under all tested conditions, satisfying the accuracy requirements for marine structural health monitoring. The results validate the feasibility of CMUT-based systems for precise and stable thickness measurement in underwater environments, and support their application in non-destructive evaluation of marine infrastructure. Full article
(This article belongs to the Special Issue MEMS/NEMS Devices and Applications, 3rd Edition)
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22 pages, 2499 KiB  
Article
Low-Power Vibrothermography for Detecting Barely Visible Impact Damage in CFRP Laminates: A Comparative Imaging Study
by Zulham Hidayat, Muhammet Ebubekir Torbali, Nicolas P. Avdelidis and Henrique Fernandes
Appl. Sci. 2025, 15(15), 8514; https://doi.org/10.3390/app15158514 - 31 Jul 2025
Viewed by 178
Abstract
This study explores the application of low-power vibrothermography (LVT) for detecting barely visible impact damage (BVID) in carbon fibre-reinforced polymer (CFRP) laminates. Composite specimens with varying impact energies (2.5–20 J) were excited using a single piezoelectric transducer with a nominal centre frequency of [...] Read more.
This study explores the application of low-power vibrothermography (LVT) for detecting barely visible impact damage (BVID) in carbon fibre-reinforced polymer (CFRP) laminates. Composite specimens with varying impact energies (2.5–20 J) were excited using a single piezoelectric transducer with a nominal centre frequency of 28 kHz, operated at a fixed excitation frequency of 28 kHz. Thermal data were captured using an infrared camera. To enhance defect visibility and suppress background noise, the raw thermal sequences were processed using principal component analysis (PCA) and robust principal component analysis (RPCA). In LVT, RPCA and PCA provided comparable signal-to-noise ratios (SNR), with no consistent advantage for either method across all cases. In contrast, for pulsed thermography (PT) data, RPCA consistently resulted in higher SNR values, except for one sample. The LVT results were further validated by comparison with PT and phased array ultrasonic testing (PAUT) data to confirm the location and shape of detected damage. These findings demonstrate that LVT, when combined with PCA or RPCA, offers a reliable method for identifying BVID and can support safer, more efficient structural health monitoring of composite materials. Full article
(This article belongs to the Special Issue Application of Acoustics as a Structural Health Monitoring Technology)
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16 pages, 1350 KiB  
Review
Advances in Langevin Piezoelectric Transducer Designs for Broadband Ultrasonic Transmitter Applications
by Jinwook Kim, Jinwoo Kim and Juwon Kang
Actuators 2025, 14(7), 355; https://doi.org/10.3390/act14070355 - 19 Jul 2025
Viewed by 337
Abstract
Langevin ultrasonic transducers, also known as Tonpilz transducers, are widely used in high-power ultrasonic applications, including underwater sonar arrays, ultrasonic cleaning, and sonication devices. Traditionally designed for narrowband operation centered on a fundamental longitudinal resonance mode, their performance has been limited by structural [...] Read more.
Langevin ultrasonic transducers, also known as Tonpilz transducers, are widely used in high-power ultrasonic applications, including underwater sonar arrays, ultrasonic cleaning, and sonication devices. Traditionally designed for narrowband operation centered on a fundamental longitudinal resonance mode, their performance has been limited by structural constraints that tie resonance frequency to overall transducer length and mass. However, technical demands in biomedical, industrial, and underwater technologies have driven the development of broadband Langevin transducers capable of operating over wider frequency ranges. Lower frequencies are desirable for deep penetration and cavitation effects, while higher frequencies offer improved resolution and directivity. Recent design innovations have focused on modifications to the three key components of the transducer: the head mass, piezoelectric drive stack, and tail mass. Techniques such as integrating flexural or edge-resonance modes, adopting piezocomposite stacks, and tailoring structural geometry have shown promising improvements in bandwidth and transmitting efficiency. This review examines broadband Langevin transducer designs over the past three decades, offering detailed insights into design strategies for future development of high-power broadband ultrasonic transducers. Full article
(This article belongs to the Section Control Systems)
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18 pages, 16017 KiB  
Article
Design and Fabrication of Multi-Frequency and Low-Quality-Factor Capacitive Micromachined Ultrasonic Transducers
by Amirhossein Moshrefi, Abid Ali, Mathieu Gratuze and Frederic Nabki
Micromachines 2025, 16(7), 797; https://doi.org/10.3390/mi16070797 - 8 Jul 2025
Viewed by 550
Abstract
Capacitive micromachined ultrasonic transducers (CMUTs) have been developed for air-coupled applications to address key challenges such as noise, prolonged ringing, and side-lobe interference. This study introduces an optimized CMUT design that leverages the squeeze-film damping effect to achieve a low-quality factor, enhancing resolution [...] Read more.
Capacitive micromachined ultrasonic transducers (CMUTs) have been developed for air-coupled applications to address key challenges such as noise, prolonged ringing, and side-lobe interference. This study introduces an optimized CMUT design that leverages the squeeze-film damping effect to achieve a low-quality factor, enhancing resolution and temporal precision for imaging as one of the suggested airborne application. The device was fabricated using the PolyMUMPs process, ensuring high structural accuracy and consistency. Finite element analysis (FEA) simulations validated the optimized parameters, demonstrating improved displacement, reduced side-lobe artifacts, and sharper main lobes for superior imaging performance. Experimental validation, including Laser Doppler Vibrometer (LDV) measurements of membrane displacement and mode shapes, along with ring oscillation tests to assess Q-factor and signal decay, confirmed the device’s reliability and consistency across four CMUT arrays. Additionally, this study explores the implementation of multi-frequency CMUT arrays, enhancing imaging versatility across different air-coupled applications. By integrating multiple frequency bands, the proposed CMUTs enable adaptable imaging focus, improving their suitability for diverse diagnostic scenarios. These advancements highlight the potential of the proposed design to deliver a superior performance for airborne applications, paving the way for its integration into advanced diagnostic systems. Full article
(This article belongs to the Special Issue MEMS Ultrasonic Transducers)
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24 pages, 7263 KiB  
Article
Biocompatible and Hermetic Encapsulation of PMUTs: Effects of Parylene F-VT4 and ALD Stacks on Membrane Vibration and Acoustic Performance
by Esmaeil Afshari, Samer Houri, Rik Verplancke, Veronique Rochus, Maarten Cauwe, Pieter Gijsenbergh and Maaike Op de Beeck
Sensors 2025, 25(13), 4074; https://doi.org/10.3390/s25134074 - 30 Jun 2025
Viewed by 2014
Abstract
The motivation of this work is to enable the use of piezoelectric micromachined ultrasonic transducer (PMUT)-based implants within the human body for biomedical applications, particularly for power and data transfer for implanted medical devices. To protect surrounding tissue and ensure PMUT functionality over [...] Read more.
The motivation of this work is to enable the use of piezoelectric micromachined ultrasonic transducer (PMUT)-based implants within the human body for biomedical applications, particularly for power and data transfer for implanted medical devices. To protect surrounding tissue and ensure PMUT functionality over time, biocompatible and hermetic encapsulation is essential. This study investigates the impact of Parylene F-VT4 layers of various thicknesses as well as the effect of multilayer stacks of Parylene F-VT4 combined with atomic layer-deposited nanolayers of Al2O3 and HfO2 on the mechanical and acoustic properties of PMUTs. PMUTs with various diameters (40 µm, 60 µm, and 80 µm) are fabricated and tested both as stand-alone devices and as arrays. The mechanical behavior of single stand-alone PMUT devices is characterized in air and in water using laser Doppler vibrometry (LDV), while the acoustic output of arrays is evaluated by pressure measurements in water. Experimental results reveal a non-monotonic change in resonance frequency as a function of increasing encapsulation thickness due to the competing effects of added mass and increased stiffness. The performance of PMUT arrays is clearly influenced by the encapsulation. For certain array designs, the encapsulation significantly improved the arrays’ pressure output, a change that is attributed to the change in the acoustic wavelength and inter-element coupling. These findings highlight the impact of encapsulation in modifying and potentially enhancing PMUT performance. Full article
(This article belongs to the Section Physical Sensors)
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12 pages, 3013 KiB  
Article
Investigation of Poling for Pb(Zr, Ti)O3/Pb(Zr, Ti)O3 Sol–Gel Composite
by Mako Nakamura, Ryota Ono and Makiko Kobayashi
Micromachines 2025, 16(7), 760; https://doi.org/10.3390/mi16070760 - 28 Jun 2025
Viewed by 522
Abstract
Phased-array ultrasonic transducers using sol–gel composites face challenges in terms of polarization uniformity when using conventional corona poling. Pb(Zr, Ti)O3 (PZT)/PZT composites with a thickness of 25 µm were fabricated on 3 mm thick titanium substrates, and the samples were poled by [...] Read more.
Phased-array ultrasonic transducers using sol–gel composites face challenges in terms of polarization uniformity when using conventional corona poling. Pb(Zr, Ti)O3 (PZT)/PZT composites with a thickness of 25 µm were fabricated on 3 mm thick titanium substrates, and the samples were poled by AC poling, DC poling, and corona discharge poling at RT. It was found that the polarization direction could be controlled by the voltage off-phase angle. When poling was performed with a voltage off-phase angle of 90°, applied voltage of 200 V (rms), 10 cycles, and frequency of 1 Hz, average values and standards of measured piezoelectric constant d33 of −35.1 ± 0.8 pC/N and ultrasonic sensitivity of 11.4 ± 0.1 dB were obtained. Furthermore, the AC-poled samples demonstrated smaller variations in d33 and ultrasonic sensitivity compared with the corona-poled samples, and higher values of d33 and ultrasonic sensitivity compared with the DC-poled samples, indicating the potential of AC poling for PZT/PZT sol–gel composites with large areas. Full article
(This article belongs to the Special Issue Acoustic Transducers and Their Applications, 2nd Edition)
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20 pages, 3596 KiB  
Article
Detection of Internal Defects in Concrete Using Delay Multiply and Sum-Enhanced Synthetic Aperture Focusing Technique
by Feng Li, Sheng-Kui Di, Jing Zhang, Dong Yang, Yao Pei and Xiao-Ying Wang
Buildings 2025, 15(11), 1887; https://doi.org/10.3390/buildings15111887 - 29 May 2025
Viewed by 377
Abstract
Traditional techniques for detecting internal defects in concrete are limited by the weak directivity of ultrasonic waves, significant signal attenuation, and low imaging contrast. This paper presents an improved synthetic aperture focusing technique (SAFT) enhanced by the Delay Multiply and Sum (DMAS) algorithm [...] Read more.
Traditional techniques for detecting internal defects in concrete are limited by the weak directivity of ultrasonic waves, significant signal attenuation, and low imaging contrast. This paper presents an improved synthetic aperture focusing technique (SAFT) enhanced by the Delay Multiply and Sum (DMAS) algorithm to address these limitations and improve both the resolution and signal-to-noise ratio. The proposed method sequentially transmits and receives ultrasonic waves through an array of transducers, and applies DMAS-based nonlinear beam-forming to enhance image sharpness and contrast. Its effectiveness was validated through finite element simulations and experimental tests using three precast concrete specimens with artificial defects (specimen size: 240 mm × 300 mm × 100 mm). Compared with the conventional SAFT, the proposed method improves image contrast by approximately 40%, with clearer defect boundaries and a vertical positioning error of less than ±5 mm. This demonstrates the method’s promising potential for practical applications in internal defect visualization of concrete structures. Full article
(This article belongs to the Special Issue UHPC Materials: Structural and Mechanical Analysis in Buildings)
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17 pages, 10294 KiB  
Article
Virtual Sound Source Construction Based on Direct-to-Reverberant Ratio Control Using Multiple Pairs of Parametric-Array Loudspeakers and Conventional Loudspeakers
by Masato Nakayama, Takuma Ekawa, Toru Takahashi and Takanobu Nishiura
Appl. Sci. 2025, 15(7), 3744; https://doi.org/10.3390/app15073744 - 28 Mar 2025
Viewed by 624
Abstract
We propose a new method for constructing a virtual sound source (VSS) based on the direct-to-reverberant ratio (DRR) of room impulse responses (RIRs), using multiple pairs of parametric-array loudspeakers (PALs) and conventional loudspeakers (hereafter referred to simply as loudspeakers). In this paper, we [...] Read more.
We propose a new method for constructing a virtual sound source (VSS) based on the direct-to-reverberant ratio (DRR) of room impulse responses (RIRs), using multiple pairs of parametric-array loudspeakers (PALs) and conventional loudspeakers (hereafter referred to simply as loudspeakers). In this paper, we focus on the differences in the DRRs of the RIRs generated by PALs and loudspeakers. The DRR of an RIR is recognized as a key cue for distance perception. A PAL can achieve super-directivity using an array of ultrasonic transducers. Its RIR exhibits a high DRR, characterized by a large-amplitude direct wave and low-amplitude reverberations. Consequently, a PAL makes the VSS appear to be closer to the listener. In contrast, a loudspeaker causes the VSS to be perceived as farther away because the sound it emits has a low DRR. The proposed method leverages the differences in the DRRs of the RIRs between PALs and loudspeakers. It controls the perceived distance of the VSS by reproducing the desired DRR at the listener’s position through a weighted combination of the RIRs emitted from PALs and loudspeakers into the air. Additionally, the proposed method adjusts the direction of the VSS using vector-based amplitude panning (VBAP). Finally, we have confirmed the effectiveness of the proposed method through evaluation experiments. Full article
(This article belongs to the Special Issue Spatial Audio and Sound Design)
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15 pages, 2246 KiB  
Article
Cost-Effective Photoacoustic Imaging Using High-Power Light-Emitting Diodes Driven by an Avalanche Oscillator
by Alberto Prud’homme and Frederic Nabki
Sensors 2025, 25(6), 1643; https://doi.org/10.3390/s25061643 - 7 Mar 2025
Cited by 1 | Viewed by 1162
Abstract
Photoacoustic imaging (PAI) is an emerging modality that merges optical and ultrasound imaging to provide high-resolution and functional insights into biological tissues. This technique leverages the photoacoustic effect, where tissue absorbs pulsed laser light, generating acoustic waves that are captured to reconstruct images. [...] Read more.
Photoacoustic imaging (PAI) is an emerging modality that merges optical and ultrasound imaging to provide high-resolution and functional insights into biological tissues. This technique leverages the photoacoustic effect, where tissue absorbs pulsed laser light, generating acoustic waves that are captured to reconstruct images. While lasers have traditionally been the light source for PAI, their high cost and complexity drive interest towards alternative sources like light-emitting diodes (LEDs). This study evaluates the feasibility of using an avalanche oscillator to drive high-power LEDs in a basic photoacoustic imaging system. An avalanche oscillator, utilizing semiconductor avalanche breakdown to produce high-voltage pulses, powers LEDs to generate short, high-intensity light pulses. The system incorporates an LED array, an ultrasonic transducer, and an amplifier for signal detection. Key findings include the successful generation of short light pulses with sufficient intensity to excite materials and the system’s capability to produce detectable photoacoustic signals in both air and water environments. While LEDs demonstrate cost-effectiveness and portability advantages, challenges such as lower power and broader spectral bandwidth compared to lasers are noted. The results affirm that LED-based photoacoustic systems, though currently less advanced than laser-based systems, present a promising direction for affordable and portable imaging technologies. Full article
(This article belongs to the Special Issue Photonics for Advanced Spectroscopy and Sensing)
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19 pages, 12391 KiB  
Article
Investigation into Enhancing Ultrasonic Cleaning Efficiency Through Symmetrical Transducer Configuration
by Lei Wei, Sheng Liu and Fang Dong
Symmetry 2025, 17(3), 348; https://doi.org/10.3390/sym17030348 - 25 Feb 2025
Viewed by 1026
Abstract
This paper investigates the symmetrical layout effect in ultrasonic cleaning via acoustic solid coupling simulation, with emphasis on how the symmetrical arrangement of transducers influences sound pressure distribution. Two specific transducer layout methods are examined: uniform arrangement at the bottom and symmetrical arrangement [...] Read more.
This paper investigates the symmetrical layout effect in ultrasonic cleaning via acoustic solid coupling simulation, with emphasis on how the symmetrical arrangement of transducers influences sound pressure distribution. Two specific transducer layout methods are examined: uniform arrangement at the bottom and symmetrical arrangement along the sides. The findings indicate that when the tank length is an integer multiple of one-quarter of the acoustic wavelength, the symmetrical side arrangement markedly enhances the sound pressure level within the tank and optimizes the propagation and reflection of acoustic waves. In megasonic cleaning, focusing is achieved through a 7 × 7 transducer array by precisely controlling the phase, and the symmetrical arrangement ensures uniform sound pressure distribution. By integrating 1 MHz megasonic sources from both focused and unfocused configurations, the overall sound pressure distribution and peak sound pressure at the focal point are calculated using multi-physics field coupling simulations. A comparative analysis of the sound fields generated by focused and unfocused sources reveals that the focused source can produce significantly higher sound pressure in specific regions. Leveraging the enhanced cleaning capability of the focused acoustic wave in targeted areas while maintaining broad coverage with the unfocused acoustic wave significantly improves the overall cleaning efficiency. Ultrasonic cleaning finds extensive applications in industries such as electronic component manufacturing, medical device sterilization, and automotive parts cleaning. Its efficiency and environmental friendliness make it highly significant for both daily life and industrial production. Full article
(This article belongs to the Section Engineering and Materials)
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16 pages, 8284 KiB  
Article
Development and Performance Comparison of a 64-Channel Annular Array Probe Excited Simultaneously by Shorted Symmetrically Positioned Elements
by Shintaro Fukumoto and Takahiro Arakawa
Sensors 2025, 25(4), 1221; https://doi.org/10.3390/s25041221 - 17 Feb 2025
Viewed by 550
Abstract
Ultrasonic testing technology is used to inspect pipe welds in nuclear and thermal power plants. This paper proposes a new method to measure weld defects in thick-walled pipes of about 100 mm using ultrasonic phased array technology. The effectiveness of annular arrays is [...] Read more.
Ultrasonic testing technology is used to inspect pipe welds in nuclear and thermal power plants. This paper proposes a new method to measure weld defects in thick-walled pipes of about 100 mm using ultrasonic phased array technology. The effectiveness of annular arrays is confirmed by numerical simulations, and element arrangements that enable point focusing and sector scanning are considered. The energy concentration of annular arrays is 7% higher than that of linear arrays and 3% higher than that of matrix arrays. Similarly, the sound pressure ratio of grating lobes is equivalent to that of linear arrays and 20% lower than that of matrix arrays. This array probe is driven by 64 channels by dividing the ring of an 8-element annular array probe in parallel and shorting the elements at symmetrical positions. The effectiveness is examined by measuring specimens with flat-bottom holes and simulated spherical defects. The authors confirmed peaks in the echo intensity of a φ1 mm flat-bottom hole and a φ3 mm pseudo-spherical defect arranged at 5 mm intervals. Comparing the measured results with a conventional linear array transducer, the results from the proposed method show that the number and size of defects can be accurately measured. Full article
(This article belongs to the Section Physical Sensors)
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11 pages, 1923 KiB  
Article
Experimental Study on Noise-Reduced Propagation Characteristics of the Parametric Acoustic Array Field in a Neck Phantom
by Li Wang, Fengji Li, Jie Zhou and Haijun Niu
Sensors 2025, 25(3), 802; https://doi.org/10.3390/s25030802 - 29 Jan 2025
Viewed by 893
Abstract
The electrolarynx (EL) is a common device for voice reconstruction in laryngectomy patients, but its mechanical sound source generates significant radiation noise, affecting the naturalness and acceptability of the speech. The parametric acoustic array (PAA), which produces directionally propagated difference-frequency sound waves, presents [...] Read more.
The electrolarynx (EL) is a common device for voice reconstruction in laryngectomy patients, but its mechanical sound source generates significant radiation noise, affecting the naturalness and acceptability of the speech. The parametric acoustic array (PAA), which produces directionally propagated difference-frequency sound waves, presents a promising alternative for creating a more natural glottal-like voice source in the trachea while reducing radiation noise. In this study, we developed a tissue-mimicking phantom to simulate human neck tissue and used a single-transducer-based PAA platform to generate modulated ultrasound signals with glottal waveform characteristics. Ultrasonic microphones captured sound signals fromthe trachea and surrounding air, and signal processing was used to isolate the difference-frequency signals. The results demonstrated that difference-frequency signals were successfully detected in the phantom’s trachea, with time-domain waveforms and frequency spectra closely resembling the designed glottal waveform (Pearson correlation coefficient = 0.9438). Additionally, radiation noise produced by the PAA was significantly lower (23 dB, p < 0.0001) compared to the traditional EL. These findings demonstrate the potential of PAA for voice source reconstruction in laryngectomy patients and suggest its capacity to enhance speech rehabilitation outcomes. Further research is required to refine the frequency range and evaluate clinical applicability. Full article
(This article belongs to the Section Biomedical Sensors)
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13 pages, 7247 KiB  
Article
Reconfigurable ScAlN Piezoelectric Micromachined Ultrasonic Transducer Arrays for Range Finding
by Wenling Shang, Danrui Wang, Bin Miao, Shutao Yao, Guifeng Ta, Haojie Liu, Jinyan Tao, Xiaonan Liu, Xiangyong Zhao and Jiadong Li
Micromachines 2025, 16(2), 145; https://doi.org/10.3390/mi16020145 - 26 Jan 2025
Viewed by 1064
Abstract
Due to their compact sizes, low power consumption levels, and convenient integration capabilities, piezoelectric micromachined ultrasonic transducers (PMUTs) have gained significant attention for enabling environmental sensing functionalities. However, the frequency inconsistency of the PMUT arrays often leads to directional errors with the ultrasonic [...] Read more.
Due to their compact sizes, low power consumption levels, and convenient integration capabilities, piezoelectric micromachined ultrasonic transducers (PMUTs) have gained significant attention for enabling environmental sensing functionalities. However, the frequency inconsistency of the PMUT arrays often leads to directional errors with the ultrasonic beams. Herein, we propose a reconfigurable PMUT array based on a Sc0.2Al0.8N piezoelectric thin film for in-air ranging. Each element of the reconfigurable PMUT array possesses the ability to be independently replaced, enabling matching of the required frequency characteristics, which enhances the reusability of the device. The experimental results show that the frequency uniformity of the 2 × 2 PMUT array reaches 0.38% and the half-power beam width (θ−3dB) of the array measured at 20 cm is 60°. At a resonance of 69.7 kHz, the sound pressure output reaches 7.4 Pa (sound pressure level of 108.2 dB) at 19 mm, with a reception sensitivity of approximately 11.6 mV/Pa. Ultimately, the maximum sensing distance of the array is 7.9 m, and it extends to 14.1 m with a horn, with a signal-to-noise ratio (SNR) of 19.5 dB. This research significantly expands the ranging capability of PMUTs and showcases their great potential in environmental perception applications. Full article
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11 pages, 6344 KiB  
Article
Research on Dry Coupling Technology in the Ultrasonic Non-Destructive Testing of Concrete
by Jun Li and Zeyu Chen
Micromachines 2025, 16(1), 72; https://doi.org/10.3390/mi16010072 - 10 Jan 2025
Cited by 2 | Viewed by 1003
Abstract
In the health monitoring and safety assessments of concrete structures, ultrasonic non-destructive testing (NDT) technology has become an indispensable tool due to its non-destructive nature, efficiency, and precision. However, when used in inspecting irregular concrete surfaces, traditional planar ultrasonic transducers often encounter energy [...] Read more.
In the health monitoring and safety assessments of concrete structures, ultrasonic non-destructive testing (NDT) technology has become an indispensable tool due to its non-destructive nature, efficiency, and precision. However, when used in inspecting irregular concrete surfaces, traditional planar ultrasonic transducers often encounter energy loss and signal attenuation induced by poor interface coupling, which significantly reduces the accuracy and reliability of the test results. To address this problem, this article proposes a point-contact dry coupling ultrasonic transducer solution, which enables efficient acquisition of ultrasonic signals within concrete without the need for couplants. By combining an array imaging system with a total focusing algorithm, this study not only significantly enhances the convenience and signal-to-noise ratio (SNR) of concrete ultrasonic imaging, but also opens new pathways for ultrasonic NDT technology in concrete. Full article
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16 pages, 5459 KiB  
Article
Impact of Cell Layout on Bandwidth of Multi-Frequency Piezoelectric Micromachined Ultrasonic Transducer Array
by Wanli Yang, Huimin Li, Yuewu Gong, Zhuochen Wang, Xingli Xu, Xiaofan Hu, Pengfei Niu and Wei Pang
Micromachines 2025, 16(1), 49; https://doi.org/10.3390/mi16010049 - 31 Dec 2024
Cited by 1 | Viewed by 3995
Abstract
Piezoelectric micromachined ultrasonic transducers (PMUTs) show considerable promise for application in ultrasound imaging, but the limited bandwidth of the traditional PMUTs largely affects the imaging quality. This paper focuses on how to arrange cells with different frequencies to maximize the bandwidth and proposes [...] Read more.
Piezoelectric micromachined ultrasonic transducers (PMUTs) show considerable promise for application in ultrasound imaging, but the limited bandwidth of the traditional PMUTs largely affects the imaging quality. This paper focuses on how to arrange cells with different frequencies to maximize the bandwidth and proposes a multi-frequency PMUT (MF-PMUT) linear array. Seven cells with gradually changing frequencies are arranged in a monotonic trend to form a unit, and 32 units are distributed across four lines, forming one element. To investigate how the arrangement of cells affects the bandwidth, three different arrays were designed according to the extent of unit aggregation from the same frequency. Underwater experiments were conducted to assess the acoustic performance, especially the bandwidth. We found that the densest arrangement of the same cells produced the largest bandwidth, achieving a 92% transmission bandwidth and a 50% burst-echo bandwidth at 6 MHz. The mechanism was investigated from the coupling point of view by finite element analysis and laser Doppler vibrometry, focusing on the cell displacements. The results demonstrated strong ultrasound coupling in the devices, resulting in larger bandwidths. To exploit the advanced bandwidth but reduce the crosstalk, grooves for isolation were fabricated between elements. This work proposes an effective strategy for developing advanced PMUT arrays that would benefit ultrasound imaging applications. Full article
(This article belongs to the Section A:Physics)
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