Search Results (1,262)

Electromagnetic acoustic resonance (EMAR) is a well-established non-contact method for ultrasonic thickness measurement, typically operated at frequencies above 1 MHz using an electromagnetic acoustic transducer (EMAT). This study successfully extends EMAR into the sub-MHz range, allowing supply voltages below 60 V and thus offering safer and more cost-effective operation. Experiments were conducted on copper blocks approximately 20 mm thick, where a relative thickness accuracy of better than 0.2% is obtained. Regarding this result, the research identifies a critical design principle: Stable thickness resonances and subsequently accurate thickness measurement are achieved when the ratio of ultrasonic wavelength to EMAT track width ($\lambda$/w) falls below 1. This minimizes the excitation and interactions with structural eigenmodes, ensuring consistent measurement reliability. To support this, the study introduces a system-based model to simulate the EMAR method. The model provides detailed insights into how wave propagation affects the accuracy of EMAR measurements. Experimental results align well with the simulation outcome and confirm the feasibility of EMAR in the sub-MHz regime without compromising precision. These findings highlight the potential of low-voltage EMAR as a safer, cost-effective, and highly accurate approach for industrial ultrasonic thickness measurements. Full article

This study presents the first investigation into the application of ultrasonic vibration-assisted electrical discharge machining (UV-EDM) using graphite electrodes for external cylindrical surface machining—an essential surface in the production of tablet punches and sheet metal-forming dies. A custom ultrasonic horn was designed and fabricated using 90CrSi material to operate effectively at a resonant frequency of 20 kHz, ensuring stable vibration transmission throughout the machining process. A Box–Behnken experimental design was employed to explore the effects of five process parameters—vibration amplitude (A), pulse-on time (Ton), pulse-off time (Toff), discharge current (Ip), and servo voltage (SV)—on two key performance indicators: material removal rate (MRR) and surface roughness (Ra). The optimization process was conducted in two stages: single-objective analysis to maximize MRR while ensuring Ra < 4 µm, followed by a hybrid multi-objective approach combining NSGA-II and the Analytic Hierarchy Process (AHP). The optimal solution achieved a high MRR of 9.28 g/h while maintaining Ra below the critical surface finish threshold, thus meeting the practical requirements for punch surface quality. The findings confirm the effectiveness of the proposed horn design and hybrid optimization strategy, offering a new direction for enhancing productivity and surface integrity in cylindrical EDM applications using graphite electrodes. Full article

This study explores the application of low-power vibrothermography (LVT) for detecting barely visible impact damage (BVID) in carbon fibre-reinforced polymer (CFRP) laminates. Composite specimens with varying impact energies (2.5–20 J) were excited using a single piezoelectric transducer with a nominal centre frequency of 28 kHz, operated at a fixed excitation frequency of 28 kHz. Thermal data were captured using an infrared camera. To enhance defect visibility and suppress background noise, the raw thermal sequences were processed using principal component analysis (PCA) and robust principal component analysis (RPCA). In LVT, RPCA and PCA provided comparable signal-to-noise ratios (SNR), with no consistent advantage for either method across all cases. In contrast, for pulsed thermography (PT) data, RPCA consistently resulted in higher SNR values, except for one sample. The LVT results were further validated by comparison with PT and phased array ultrasonic testing (PAUT) data to confirm the location and shape of detected damage. These findings demonstrate that LVT, when combined with PCA or RPCA, offers a reliable method for identifying BVID and can support safer, more efficient structural health monitoring of composite materials. Full article

We propose a single-phase chiral elastic metamaterial capable of simultaneously exhibiting negative effective mass density and negative bulk modulus in the ultrasonic frequency range. The unit cell consists of a regular hexagonal frame connected to a central circular mass through six obliquely oriented, slender aluminum beams. The design avoids the manufacturing complexity of multi-phase systems by relying solely on geometric topology and chirality to induce dipolar and rotational resonances. Dispersion analysis and effective parameter retrieval confirm a double-negative frequency region from 30.9 kHz to 34 kHz. Finite element simulations further demonstrate negative refraction behavior when the metamaterial is immersed in water and subjected to 32 kHz and 32.7 kHz incident plane wave. Equifrequency curves (EFCs) analysis shows excellent agreement with simulated refraction angles, validating the material’s double-negative performance. This study provides a robust, manufacturable platform for elastic wave manipulation using a single-phase metallic metamaterial design. Full article

To combat microphone eavesdropping on devices like smartphones, ultrasonic-based methods offer promise due to human inaudibility and microphone nonlinearity. However, existing systems suffer from low jamming efficiency, poor energy utilization, and weak robustness. Based on these problems, this paper proposes a novel ultrasonic-based jamming algorithm called the Time–Frequency Mosaic (TFM) technique, which can be used for anti-eavesdropping. The proposed TFM technique can generate short-time, frequency-coded jamming signals according to the voice frequency characteristics of different speakers, thereby achieving targeted and efficient jamming. A jamming prototype using the Time–Frequency Mosaic technique was developed and tested in various scenarios. The test results show that when the signal-to-noise ratio (SNR) is lower than 0 dB, the text Word Error Rate (WER) of the proposed method is basically over 60%; when the SNR is 0 dB, the WER of the algorithm in this paper is on average more than 20% higher than that of current jamming algorithms. In addition, when the jamming system maintains the same distance from the recording device, the algorithm in this paper has higher energy utilization efficiency compared with existing algorithms. Experiments prove that in most cases, the proposed algorithm has a better jamming effect, higher energy utilization efficiency, and stronger robustness. Full article

Cavitation-induced degradation of metallic materials presents a significant challenge for engineers and users of equipment operating with high-velocity fluids. For any metallic material, the mechanical strength and ductility characteristics are controlled by the mobility of dislocations and their interaction with other defects in the crystal lattice (such as dissolved foreign atoms, grain boundaries, phase separation surfaces, etc.). The increase in mechanical properties, and consequently the resistance to cavitation erosion, is possible through the application of heat treatments and cold plastic deformation processes. These factors induce a series of hardening mechanisms that create structural barriers limiting the mobility of dislocations. Cavitation tests involve exposing a specimen to repeated short-duration erosion cycles, followed by mass loss measurements and surface morphology examinations using optical microscopy and scanning electron microscopy (SEM). The results obtained allow for a detailed study of the actual wear processes affecting the tested material and provide a solid foundation for understanding the degradation mechanism. The tested material is the Ni-based alloy INCONEL 625, subjected to stress-relief annealing heat treatment. Experiments were conducted using an ultrasonic vibratory device operating at a frequency of 20 kHz and an amplitude of 50 µm. Microstructural analyses showed that slip bands formed due to shock wave impacts serve as preferential sites for fatigue failure of the material. Material removal occurs along these slip bands, and microjets result in pits with sizes of several micrometers. Full article

This study establishes a multiphysics coupling model of acoustics, mechanics, and electrostatics through COMSOL, systematically explores the sound field distribution and stress–strain characteristics of tailing particles in sand silos under different frequencies of ultrasonic radiation, and proposes an optimization scheme for the sound field. The simulation results show that under 28 kHz ultrasonic radiation, the amplitude of sound pressure in the sand silo (173 Pa) is much lower than that at 40 kHz (1220 Pa), which can avoid damaging the original settlement mode of the tail mortar. At the same time, the periodic fluctuation amplitude of its longitudinal sound pressure is significantly greater than 25 kHz, which can promote settlement by enhancing particle tensile and compressive stress, achieving the best comprehensive effect. The staggered placement scheme of the transducer eliminates upward disturbance in the flow field by changing the longitudinal opposing sound field to oblique propagation, reduces energy dissipation, and increases the highest sound pressure level in the compartment to 130 dB. The sound pressure distribution density is significantly improved, further enhancing the settling effect. This study clarifies the correlation mechanism between ultrasound parameters and tailings’ settling efficiency, providing a theoretical basis for parameter optimization of ultrasound-assisted tailing treatment technology. Its results have important application value in the optimization of tailings settling in metal mine tailing filling. Full article

Defects in GIS can be effectively detected by detecting the partial discharge (PD). The common methods of detecting partial discharge are pulse current, ultrasonic and UHF (ultra-high frequency). However, the results of different methods may be different due to the different physical quantities detected. It is important to research the differences between the PD detection methods for the PD detection and analysis. In this study, we designed metal protrusion defects in GIS, including protrusion on the conductor and enclosure. Then, we detected the PD of defects using pulse current, UHF and ultrasonic methods at the same time. The PRPD patterns, maximum discharge amplitude of different defects and PD inception voltage (PDIV) detected by the three methods were analyzed. The PRPD patterns and discharge amplitude of the different methods were very similar to each other, but the PDIVs were different. It can be concluded that the process from the PD inception to breakdown can be divided into four sections based on the PRPD and the maximum discharge amplitude. The similarity between the three methods is because their signals are all related to the pulse current during the PD process, and differences in their PDIVs are caused by the differences in sensitivity. The sensitivity of the pulse current is the lowest among the three methods due to its poor anti-jamming capability. The sensitivity of UHF is higher, and that of ultrasonic is the highest. Full article

The aim was to investigate the impact of laser parameters on the surface morphology of ablated graphene and elucidate the interaction mechanism between carbon materials and femtosecond lasers. A pulsed laser with a wavelength of 1030 nm is employed to infer the ablation threshold of the surface and interface of graphene coatings formed through ultrasonic spraying. The ablation threshold of the coating–substrate interface is verified by numerical simulation. Incorporating the data of groove width and depth obtained from a three-dimensional profilometer and finite element simulation, an in-depth analysis of the threshold conditions of laser ablation in coating materials is accomplished. The results indicate that when the femtosecond laser frequency is 10 kHz, the pulse width is 290 fs, and the energy density reaches 0.057 J/cm², the graphene material can be effectively removed. When the energy density is elevated to 2.167 J/cm², a complete ablation of a graphite coating with a thickness of 1.5 μm can be achieved. The findings of this study validate the evolution law and linear relationship of ablation crater morphology, offering new references for microstructure design and the selection of controllable laser processing parameters. Full article

Silicon carbide (SiC) half-bridge power modules are widely utilized in new energy power generation, electric vehicles, and industrial power supplies. To address the research gap in collaborative validation between electro-thermal coupling models and process reliability, this paper proposes a closed-loop methodology of “design-simulation-process-validation”. This approach integrates in-depth electro-thermal simulation (LTspice XVII/COMSOL Multiphysics 6.3) with micro/nano-packaging processes (sintering/bonding). Firstly, a multifunctional double-pulse test board was designed for the dynamic characterization of SiC devices. LTspice simulations revealed the switching characteristics under an 800 V operating condition. Subsequently, a thermal simulation model was constructed in COMSOL to quantify the module junction temperature gradient (25 °C → 80 °C). Key process parameters affecting reliability were then quantified, including conductive adhesive sintering (S820-F680, 39.3 W/m·K), high-temperature baking at 175 °C, and aluminum wire bonding (15 mil wire diameter and 500 mW ultrasonic power/500 g bonding force). Finally, a double-pulse dynamic test platform was established to capture switching transient characteristics. Experimental results demonstrated the following: (1) The packaged module successfully passed the 800 V high-voltage validation. Measured drain current (4.62 A) exhibited an error of <0.65% compared to the simulated value (4.65 A). (2) The simulated junction temperature (80 °C) was significantly below the safety threshold (175 °C). (3) Microscopic examination using a Leica IVesta 3 microscope (55× magnification) confirmed the absence of voids at the sintering and bonding interfaces. (4) Frequency-dependent dynamic characterization revealed a 6 nH parasitic inductance via Ansys Q3D 2025 R1 simulation, with experimental validation at 8.3 nH through double-pulse testing. Thermal evaluations up to 200 kHz indicated 109 °C peak temperature (below 175 °C datasheet limit) and low switching losses. This work provides a critical process benchmark for the micro/nano-manufacturing of high-density SiC modules. Full article

Langevin ultrasonic transducers, also known as Tonpilz transducers, are widely used in high-power ultrasonic applications, including underwater sonar arrays, ultrasonic cleaning, and sonication devices. Traditionally designed for narrowband operation centered on a fundamental longitudinal resonance mode, their performance has been limited by structural constraints that tie resonance frequency to overall transducer length and mass. However, technical demands in biomedical, industrial, and underwater technologies have driven the development of broadband Langevin transducers capable of operating over wider frequency ranges. Lower frequencies are desirable for deep penetration and cavitation effects, while higher frequencies offer improved resolution and directivity. Recent design innovations have focused on modifications to the three key components of the transducer: the head mass, piezoelectric drive stack, and tail mass. Techniques such as integrating flexural or edge-resonance modes, adopting piezocomposite stacks, and tailoring structural geometry have shown promising improvements in bandwidth and transmitting efficiency. This review examines broadband Langevin transducer designs over the past three decades, offering detailed insights into design strategies for future development of high-power broadband ultrasonic transducers. Full article

The integrity of bolted components primarily relies on the quality of interfacial contact, which is achieved by maintaining prescribed bolt torque levels. However, challenges arise from corrosion-induced bolt head damage, potentially compromising the bolt preload, and quantifying such effects remains unanswered. Many studies often compare bolt corrosion’s effects to bolt loosening as both affect the interfacial contact stresses to some extent. This technical study aimed to investigate whether a correlation exists between the impact of bolt head damage and the different levels of bolt torque. Guided wave ultrasonic testing (UT) was implemented for this investigation. Laboratory experiments were conducted to monitor the transmission of ultrasonic signals across the bolted interface first during the bolt-tightening process. Once the highest bolt torque was achieved, the process was repeated for a simplified corrosion scenario, simulated by artificially damaging the bolt head in a controlled manner. The analysis focused on studying the transmission of signal energy for both scenarios. The findings revealed different trends for the signal energy transmission during bolt tightening, which are subjective to the inspection frequency. On the contrary, even at an advanced level of bolt head damage corresponding to 16% mass loss, no clear or monotonic trend was observed in the total transmitted energy. While the total energy remained relatively stable across all inspection frequencies, distinct waveform changes, such as energy redistribution and the emergence of additional wave packets, were observed. The findings emphasize the need for more advanced waveform-based analysis techniques to detect and interpret subtle changes caused by bolt degradation. Full article

When monitoring seed positions in soil using ultrasonic waves, the main challenge is obtaining acoustic wave characteristics at the seed locations. This study developed a three-dimensional ultrasonic model with the double media of seed–soil using the discrete element method to visualize signal variations and analyze propagation characteristics. The effects of the compression ratio (0/6/12%), excitation frequency (20/40/60 kHz), and amplitude (5/10/15 μm) on signal variation and attenuation were analyzed. The results show consistent trends: time/frequency domain signal intensity increased with a higher compression ratio and amplitude but decreased with frequency. Comparing ultrasonic signals at soil particles before and after the seed along the propagation path shows that the seed significantly absorbs and attenuates ultrasonic waves. Time domain intensity drops 93.99%, and first and residual wave frequency peaks decrease by 88.06% and 96.39%, respectively. Additionally, comparing ultrasonic propagation velocities in the double media of seed–soil and the single soil medium reveals that the velocity in the seed is significantly higher than that in the soil. At compression ratios of 0%, 6%, and 12%, the sound velocity in the seed is 990.47%, 562.72%, and 431.34% of that in the soil, respectively. These findings help distinguish seed presence and provide a basis for ultrasonic seed position monitoring after sowing. Full article

The advancement of Internet of Things (IoT) technology has enabled battery-powered devices to be deployed across a wide range of applications; however, it also introduces challenges such as high energy consumption and security vulnerabilities. To address these issues, adiabatic logic circuits offer a promising solution for achieving energy efficiency and enhancing the security of IoT devices. Adiabatic logic circuits are well suited for energy harvesting systems, especially in applications such as sensor nodes, RFID tags, and other IoT implementations. In these systems, the harvested bipolar sinusoidal RF power is directly used as the power supply for the adiabatic logic circuit. However, adiabatic circuits require a peak detector to provide bulk biasing for pMOS transistors. To meet this requirement, a diode-connected MOS transistor-based voltage doubler circuit is used to convert the sinusoidal input into a usable DC signal. In this paper, we propose a novel adiabatic logic design that maintains low power consumption while optimizing energy and current fluctuations across various input transitions. By ensuring uniform and complementary current flow in each transition within the logic circuit’s functional blocks, the design reduces energy variation and enhances resistance against power analysis attacks. Evaluation under different clock frequencies and load capacitances demonstrates that the proposed adiabatic logic circuit exhibits lower fluctuation and improved security, particularly at load capacitances of 50 fF and 100 fF. The results show that the proposed circuit achieves lower power dissipation compared to conventional designs. As an application example, we implemented an ultrasonic transmitter circuit within a LoRaWAN network at the end-node sensor level, which serves as both a communication protocol and system architecture for long-range communication systems. Full article

In this study, we aim to analyze the dispersion of ultrasonic waves due to second-gradient contributions and attenuation within the framework of continuum mechanics. To investigate dispersive behavior and attenuation effects, we consider the influence of both higher-order gradient terms (second gradients) and Rayleigh-type viscoelastic contributions. To this end, we employ the extended Rayleigh–Hamilton principle to derive the governing equations of the problem. Using a wave-form solution, we establish the relationship between the phase velocity and the material’s constitutive parameters, including those related to the stiffness of both standard (first-gradient) and second-gradient types, as well as viscosity. To validate the model, we use data available in the literature to identify all the material parameters. Based on this identification, we observe that our model provides a good approximation of the experimentally measured trends of both phase velocity and attenuation versus frequency. In conclusion, this result not only confirms that our model can accurately describe both wave dispersion and attenuation in a material, as observed experimentally, but also highlights the necessity of simultaneously considering both second-gradient and viscosity parameters for a proper mechanical characterization of materials. Full article