1. Introduction
GAS-insulated switchgear (GIS) is widely used in power systems because it has the advantages of high reliability, being environmentally friendly and especially saving space. However, some unexpected defects may occur in GIS during the manufacturing, transportation or installation processes, which threaten the safe operation of GIS. Among these defects, metal protrusion is a common defect, including metal protrusion on the conductor and metal protrusion on the enclosure [
1].
Because the working electric field is very high in GIS and the field is concentrated at the metal protrusion, partial discharge (PD) happens at the protrusion. Therefore, the protrusion defect can be effectively detected by detecting the PD signals.
According to the different physical quantities detected, PD detection methods are grouped into the electrical detection method, acoustic detection method, optical method and chemical detection method [
2,
3,
4,
5,
6]. Among these methods, pulse current [
7,
8,
9], ultrahigh frequency (UHF) [
10,
11] and ultrasonic [
12,
13,
14] methods are widely used. The pulse current, ultrasonic and UHF methods measure the pulse current, ultrasonic and electromagnetic signals, respectively. The results from these three methods for the same PD detection may be different due to the different physical quantities detected.
The three methods have been widely applied in partial discharge research. Li Jisheng [
15] measured partial discharge signals from defects such as metal protrusions on GIS conductor surfaces using the pulse current method. Shao Xianjun [
16] employed built-in and external UHF sensors (Hyundai Heavy Industries Co., Ltd., Ulsan, Republic of Korea) to detect the partial discharge characteristics of metal protrusion defects under different voltage levels and explored their development patterns. Duan Dapeng [
17] conducted experimental investigations on partial discharge and its progression in defects such as metal protrusions using UHF and ultrasonic detection methods, studying their development patterns. These three detection methods are also extensively used in partial discharge identification and localization [
18,
19,
20,
21].
The existing research not only predominantly focuses on single or dual detection methods, but also lacks systematic comparative analysis of the differences among pulse current, ultrasonic and UHF methods. In this study, we set tested the metal protrusion on the enclosure and the metal protrusion on the conductor of different sizes in GIS. We also used the pulse current, ultrasonic and UHF methods to detect the PD signals at the same time to analyze the defect characteristics, and the sensitivities of different methods to detect protrusion defects were obtained. The results of this study will be helpful for PD detection and analysis in the field.
3. Results
3.1. Results of Protrusion on the Conductor
We designed protrusion defects on the conductor with different lengths of 3.5 mm, 6 mm and 12 mm, respectively. The GIS was filled with SF6 at a pressure of 0.55 MPa, which was the same as the actual operation condition.
3.1.1. Detection Results for Ultrasonic Method
The PRPD (phase-resolved partial discharge) patterns for 3.5 mm protrusion on the conductor detected using the ultrasonic method are shown in
Figure 7.
Figure 7a shows the pattern of the inception discharge. At this point, PD only occurs at the negative half-cycle of the AC voltage. Then, PD occurs at the positive half-cycle when the voltage increases to 185.28 kV, as is shown in
Figure 7b. The maximum discharge magnitude at the positive half-cycle of the voltage is bigger than that of the negative half-cycle at a higher voltage, as shown in
Figure 7c–i.
Figure 8 shows the PRPD pattern for the 6 mm protrusion on the conductor. As shown in
Figure 8a,b, PD only occurs at the negative half-cycle of the AC voltage at the inception discharge, which is similar to that for the 3.5 mm detect.
Figure 8c shows that PD begins to occur at the positive half-cycle of the voltage. From
Figure 8d–g, it can also clearly be seen that the discharge amplitude at the positive half-cycle of voltage is higher than that of the negative half-cycle with increasing voltage. This is different from the results for 3.5 mm protrusion, which are shown in
Figure 8h–l. At this point, the discharge becomes very strong. It should be noted that an extremely high discharge occasionally occurs at the peak of the AC voltage. Breakdown occurs when a voltage of 270.87 kV is kept constant for 1 min.
The discharge pattern for a 12 mm metal protrusion on the conductor is shown in
Figure 9.
Figure 9a,b show that PD firstly occurs at the negative half-cycle of the AC voltage and then occurs at the positive half, as can be seen in
Figure 9c.
Figure 9d–f show that the PD magnitude at the positive half-cycle clearly increases as the voltage increases.
Figure 9g–i show that an extremely high discharge occurs at the voltage peak as the voltage further increases. Breakdown occurs when a voltage of 265.25 kV is kept constant for about 20 s.
It is shown in
Figure 10 that the PDIV (PD inception voltage) under different length defects clearly decreases as the length increases.
Figure 11 shows the curve of the maximum discharge amplitudes under different voltages. It can be seen that the discharge amplitude increases as the voltage increases. For a 12 mm protrusion, the maximum discharge amplitude increases slowly when the voltage is below 105 kV. Then, the discharge amplitude greatly increases at a voltage of 105 kV. When the voltage increases from 105 kV to 175 kV, the amplitude increases slightly. Finally, the maximum amplitude increases quickly until breakdown. The result of a 6 mm protrusion is similar to that of a 12 mm protrusion. At first, the amplitude increases slowly as the voltage increases. When the voltage is 175 kV, the maximum discharge amplitude greatly increases. Then, the amplitude increases slightly, and finally, it increases quickly. It can be seen from
Figure 11 that the maximum discharge amplitude of 3.5 mm firstly increases slowly, then increases greatly as the voltage increases. It is expected that the amplitude will slightly increase and then increase quickly as the voltage further increases. Finally, breakdown will occur.
3.1.2. Detection Results for the UHF Method
The PRPD pattern for a 3.5 mm metal protrusion detected using the UHF method is shown in
Figure 12. As is shown in
Figure 12, the PDIV for a 3.5 mm protrusion detected using UHF is 225.05 kV, and the pattern shown in
Figure 12a is under this voltage. At this point, PD occurs at both the negative and positive half-cycles of the AC voltage, but the amplitude for the positive is bigger than that of the negative half-cycle. As the voltage increases, PD amplitude increases and the PD phase is widened; however, the maximum amplitude of the positive is always higher than that of the negative half-cycle, as is shown in
Figure 12b–e.
Figure 13 shows the pattern for a 6 mm protrusion. It can be seen from
Figure 13a,b that PD firstly occurs at the positive half-cycle of the voltage at the inception, which is different from the results for the ultrasonic method. As is shown in
Figure 13c–i, when the voltage increases, PD begins to occur at the negative half-cycle and then PD amplitude increases and the PD phase is widened; however, the maximum amplitude of the positive is always higher than that of the negative half-cycle.
As is shown in
Figure 14a–c, for a 12 mm protrusion, PD firstly occurs at the negative half-cycle of the voltage, which is the same as the results for the ultrasonic method.
Figure 14d shows that PD occurs at the positive half-cycle as voltage increases. As the voltage further increases, PD becomes strong both at the negative and positive half-cycles of voltage.
The PDIV detected by UHF is shown in
Figure 15. It can be seen that PDIV decreases as the defect length increased.
Figure 16 shows the maximum discharge amplitude under different applied voltages.
In
Figure 16, it can be seen that the maximum amplitude increases as the voltage increases. At the beginning, the amplitude of a 12 mm protrusion increases slowly. Then, it increases greatly under a voltage of 105~120 kV. After that, the amplitude increases slightly, and it increases quickly under high voltage. For a 6 mm protrusion, the amplitude first greatly increases, and then slightly increases as the voltage increases. The results for a 3.5 mm protrusion are similar to those for 6 mm; that is, they first greatly increase and then slightly increase.
3.1.3. Detection Results for Pulse Current Method
The pulse current detector did not detect the PD signal for the defects with lengths of 3.5 mm and 6 mm. The results for noise signals are shown in
Figure 17.
For a 12 mm protrusion, the detector detected signals when the voltage was high. The PRPD pattern is shown in
Figure 18.
From
Figure 18, it can be seen that the discharge magnitude for the positive half-cycle of voltage is almost equal to that for the negative half-cycle. However, the discharge number for the positive half-cycle is less than that for the negative half-cycle.
3.2. Results of Protrusion at Enclosure
We installed a metal protrusion with the length of 12 mm on the enclosure. The pulse method did not detect the signal, but UHF and ultrasonic method both clearly detected the PD signal.
Figure 19 and
Figure 20 show the PRPD patterns of protrusion on the enclosure detected by the ultrasonic and UHF methods. Comparing
Figure 19 and
Figure 20, it can be seen that the PRPD patterns detected by the UHF and ultrasonic method are similar. At the beginning, PD only occurs at the positive half-cycle of AC voltage, as is shown in
Figure 19a and
Figure 20a.
Figure 19b and
Figure 20b show that PD begins to occur at the negative half-cycle of the voltage as the voltage increases.
Figure 19c–e and
Figure 20c–e show that PD amplitude increases and PD phase is widened as the voltage further increases. At this point, the maximum amplitude of the positive half-cycle of the voltage is higher than that of the negative half-cycle. Finally, the maximum amplitude of the negative half-cycle of voltage is higher than that of the positive half-cycle, as is shown in
Figure 19f–i and
Figure 20f–h.
The PDIV of the protrusion on the enclosure is 149.78 kV, which is clearly higher than that of the conductor.
Figure 21 shows the variation curve of maximum discharge amplitude under different voltages detected by the UHF and ultrasonic methods. It can be seen that the amplitude of the protrusion on the enclosure is clearly lower than that of the conductor.
Comparing the results of protrusion at enclosure and conductor, the PDIV of enclosure is higher than that of conductor. In addition, PD of protrusion at conductor firstly occurs at the negative half-cycle of the voltage, which is contrary to the results of enclosure.
3.3. Comparision of Results for Different Methods
There are differences between the detection results of different methods for the same defect, which are mainly reflected in the PD detection ability, PDIV, PRPD pattern and discharge magnitude, etc.
The pulse current method only detected signal for a 12 mm protrusion on the conductor during the experiment. Although UHF and the ultrasonic method both detect signal under all defects, the PDIV and PDEV (partial discharge extinction voltage) are different, as
Figure 22 shows.
It can be seen from
Figure 22 that PDIV and PDEV both decrease as the protrusion length increases. The PDIV and PDEV of the protrusion on the enclosure are lower than those of the conductor, although the defect length is the same. In addition, PDIV and PDEV detected by the ultrasonic method are lower than those detected by the UHF method when the defect is short. For example, the PDIV and PDEV for a 3.5 mm protrusion on the conductor detected by the UHF method are 1.32 and 1.22 times higher than those detected by the ultrasonic method, respectively. For all 12 mm defects (including both conductor and enclosure protrusions), the PDIV and PDEV measured by the UHF and ultrasonic methods are completely consistent. This indicates that for such large-sized defects, both methods possess sufficient sensitivity to accurately capture the actual PD inception activity. However, for smaller defects (3.5 mm and 6 mm conductor protrusions), the PDIV and PDEV measured by the UHF method are higher than those obtained by the ultrasonic method; therefore, the ultrasonic method is more sensitive for detecting short protrusion defects. Regarding a 12 mm protrusion on the enclosure, although the PD amplitude is significantly lower than that for conductor protrusions of the same size, and the PDIV and PDEV measured by both methods remain consistent. This demonstrates that for large-sized defects, even when the PD amplitude is relatively low, both methods can still simultaneously detect PD inception.
When PD occurs at the positive half-cycle of voltage, the PD signal is only detected by UHF. Then, the PRPD pattern will be like the results of the 3.5 mm and 6 mm protrusion on the conductor, as shown in
Figure 12a and
Figure 13a. This is because the initial genuine PD signals may be missed due to their amplitudes falling below the UHF detection threshold, while the larger discharge magnitudes during the positive half-cycle are captured first. Similarly, for the 12 mm protrusion on the enclosure where PD magnitudes are relatively lower, both the UHF and ultrasonic methods might only detect discharges during the positive half-cycle when the discharge magnitudes are sufficiently large, while still missing the initial negative half-cycle discharges.
Comparing
Figure 7,
Figure 8 and
Figure 9 to
Figure 12 and
Figure 13, and
Figure 19 to
Figure 20, it can be seen that the PRPD patterns for the UHF and ultrasonic methods are similar to each other under the same voltage. The normalization results for maximum amplitude are shown in
Figure 23. The figure shows that the results for the 12 mm protrusion on the conductor and enclosure detected by UHF are similar to the results detected by the ultrasonic method, as shown in
Figure 12d,e. The maximum amplitude first slowly increases, then greatly increases. After that, the amplitude increases slightly, and finally increases quickly.
The PDIVs of 3.5 mm and 6 mm protrusion at conductor detected by UHF are higher than those by the ultrasonic method, so the ranges of their normalization curves are different. However, the trends of the curves are similar in the same range, as shown in
Figure 12a,b. In addition,
Figure 12 shows that the results detected by ultrasonic change rapidly, while the results detected by UHF change gently. This difference further confirms that the ultrasonic method exhibits greater sensitivity to minute discharges, while the UHF method demonstrates a weaker response to initial weak discharges.
Above all, the PD detection capability of the pulse current method is the weakest among the three methods. The results for the UHF and ultrasonic methods show similarities, including PRPD patterns and the variation trend of maximum amplitude with increasing voltage. This can be attributed to the fact that although the two methods detect different physical quantities (ultrasonic signals correlate with discharge energy, while UHF signals relate to the rising gradient of the pulse current), both signals originate from the pulse current generated by PD. Thus, under the same voltage, their results—whether PRPD patterns or maximum amplitude trends—exhibit consistency. The key distinction lies in the more pronounced amplitude variation in ultrasonic signals compared to UHF (
Figure 23), as the discharge energy increases significantly with voltage, whereas the rise gradient of pulse current changes only marginally.
In addition, the main difference between the UHF and ultrasonic methods is their sensitivity. As the results show, the sensitivity of the ultrasonic method is higher than UHF. One reason is that the ultrasonic signal is related to the discharge energy, which can easily be detected due to it changing more obviously with the development of the PD. Another reason is that the ultrasonic sensor is closer to the PD source than the UHF sensor. This leads to the ultrasonic signal decaying relatively less than UHF.
The different sensitivities lead to their different minimum detection discharge magnitude. The order of minimum detection discharge magnitude by different methods is as follows: pulse current > UHF > ultrasonic. This leads the PDIV detected by different methods to be different, which can be explained by
Figure 24.
In
Figure 24, the solid line is the curve of maximum discharge as the voltage increases, and the horizontal dotted lines are the minimum discharge magnitude detected by different methods. The intersection of the vertical and horizontal dotted lines is the PDIV. Because the minimum detection discharge magnitude is pulse current > UHF > ultrasonic, the PDIV is pulse current > UHF > ultrasonic. The differences in sensitivity among the detection methods stem from their respective signal sources, propagation characteristics and anti-interference capabilities. The pulse current method, which is directly affected by electromagnetic interference in the circuit and relies on higher discharge levels to be triggered, exhibits the lowest sensitivity. The UHF method, which detects electromagnetic wave signals, offers moderate sensitivity but faces challenges such as electromagnetic interference, signal attenuation over long propagation distances and the fact that significant signals are only generated during the streamer discharge stage. In contrast, the ultrasonic method utilizes acoustic signals directly excited by discharge energy, producing detectable responses even in the initial discharge stage. Additionally, acoustic signals are less susceptible to electromagnetic interference and have shorter propagation paths, resulting in them having highest sensitivity. These fundamental differences lead to a hierarchical relationship in the minimum detectable discharge levels, which is as follows: pulse current method > UHF method > ultrasonic method.
4. Discussion and Analysis
Partial discharge occurs when there is a metal protrusion defect in GIS which enhances the electric field at the protrusion.
During the experiment, breakdown occurred for 6 mm and 12 mm protrusions on the conductor. According to the PRPD pattern and the maximum discharge amplitude curve detected by the UHF and ultrasonic methods, the process can be divided from the inception of PD to the breakdown of the protrusion on the conductor, into the following sections.
- (1)
At the beginning, PD only occurs near the peak of negative half-cycle of the AC voltage, which is shown in
Figure 8a,b, etc. The maximum amplitude slowly increases as the voltage increases, as shown in
Figure 11 and
Figure 16.
- (2)
PD begins to occur at the positive half-cycle of the voltage as the voltage increases, as is shown in
Figure 8c–g, etc. At this point, the maximum amplitude of the positive half-cycle of the voltage increases greatly, as shown in
Figure 11 and
Figure 16.
- (3)
As the voltage further increases, it can be seen that the PD amplitude increases and PD phase is widened, as shown in
Figure 8h–j, etc. However, the maximum amplitude increases slightly, as shown in
Figure 11 and
Figure 16.
- (4)
When the voltage is very high, the discharge becomes very strong and there are some extreme PDs at the peak of the voltage, as shown in
Figure 8k,l, etc. The maximum amplitude quickly increases. At this point, breakdown may occur.
There is strong ionization around the metal protrusion before PD occurs due to the strong electric field. As the charges drift, positive charges are accumulated around the protrusion, as is shown in
Figure 25.
At this point, the distribution of the electric field changes due to the effect of the space charges. The field for the positive protrusion is weakened, while the field for the negative protrusion is strengthened. This is the reason that PD first occurs at the negative half-cycle of the voltage, and then occurs at the positive half-cycle.
As PD starts to occur, the discharges are mainly the streamer discharges, which propagate in a short channel [
21]. With the development of the streamer discharge, a large amount of positive charges remain in front of the protrusion, which is shown in
Figure 26a. The space positive charges strengthen the electric field in front of the discharge plasma.
The streamer discharges of the negative protrusion are dispersive, which make a dispersive plasma sphere around the electrode, as is shown in
Figure 26b. This plasma sphere plays a similar effect in increasing the curvature radius of the electrode, which weakens the frontier field.
Therefore, the discharge magnitude of the positive protrusion is higher than that of negative protrusion. As the voltage increases, the streamer discharge propagates stepwise.
As the voltage further increases, breakdown may occur at the positive half-cycle of the voltage. At this point, the streamer discharge becomes very strong. Although the space charges weaken the frontier electric field, there is leader discharge along the periphery of the positive space charge due to the very high applied voltage, as is shown in
Figure 27. The leader discharge propagates in a long channel and its magnitude is high. When the voltage increases to a certain value, breakdown occurs due to the leader discharge through the electrode.
Above all, the PD of the protrusion on the conductor occurs at the negative half-cycle of the voltage at the beginning of the process. Then, PD occurs at the positive half-cycle as the voltage increases. Because the PD of the positive protrusion is easier to develop than that of negative protrusion, the maximum amplitude increases greatly. After that, the discharge is mainly streamer discharge. As the voltage increases, the maximum amplitude increases slightly due to the effects of space charges. Finally, leader discharge occurs, and breakdown also occurs. At this time, there is some extremely high amplitude discharge at the peak of the voltage. Therefore, the maximum amplitude increases fast.
The PD of the protrusion on the enclosure first occurs at the positive half-cycle of the voltage since the protrusion is grounded. After that, the development of the PD is similar to that of the protrusion on the conductor.
Partial discharge causes charge exchange, leading to the apparent charge on the test sample. The pulse current forms due to the apparent charge though the test circuit. The pulse current method detects the PD by measuring the pulse current. Therefore, the result of the pulse current method has a significant relationship with the circuit parameters, and the results are easily interfered with by noise.
The results have shown that the sensitivity of the pulse current method is the lowest among the three methods. The reason for this is that the PD of the protrusion is low, while the noise of the circuit is high. The PD of the 12 mm protrusion on the conductor is detected by the pulse current method at a voltage of 235.12 kV, and the maximum magnitude is about 15 pC, as is shown in
Figure 18. It can be seen from
Figure 17 that the magnitude of the noise is nearly 10 pC.
The ultrasonic signal of PD is caused by the charge neutralization, which produces the pulse current. The current makes the PD area expand due to the high temperature, which is similar to an explosion. After the discharge, the expansion area return to the original volume. The volume change causes the medium density to change, which forms the ultrasonic signal. The ultrasonic signal is only related to the discharge energy [
12].
The UHF signal of PD is also caused by the pulse current. The rise in the current is at an ns level,; therefore, it radiate electromagnetic waves with a frequency of 0.3~3 GHz, which is the UHF signal. Because the electric field intensity of the radiated electromagnetic is positively related to the frequency of the pulse current, the UHF signal of PD in GIS is positively related to the rising gradient of the pulse current [
22].
5. Conclusions
In this study, we designed metal protrusions with different lengths on the conductor and protrusion on the enclosure, and detected the PD of these defects using the pulse current, UHF and ultrasonic methods at the same time. It can be concluded that the process from the inception of the PD to breakdown can be divided four sections based on the PRPD patterns and the changes in the maximum discharge amplitude. This is related to the occurrence and development of streamer discharge and leader discharge.
In addition, although the signals of these three methods are all related to the pulse current, their sensitivities are different. Among these three methods, the sensitivity of the pulse current method is the weakest due to its poor anti-jamming capability. The sensitivity of the ultrasonic method is the highest because ultrasonic signals are related to the discharge energy and the signal propagation path is relatively shorter. The sensitivity of UHF is lower than the ultrasonic method, since the UHF signal is related to the rising gradient of the pulse current, and the signal propagation path is longer.