Search Results (15)

By incorporating microcapsules with self-healing properties into the coating, a self-healing coating can be obtained, which can repair cracks or damage. In this study, chitosan–sodium tripolyphosphate-coated tung oil microcapsules 1# and 2# with a high encapsulation efficiency were incorporated into a UV-cured topcoat on cherry wood surfaces at different ratios. The results showed that as the microcapsule content increased, the coating’s reflectivity and gloss loss increased, while its impact resistance improved. However, the coating’s adhesion and hardness decreased. The coating containing 6% microcapsule 1# exhibited optimal performance on cherry wood board. The reflectance of the ultraviolet–visible light of the coating was 41.14%, the lightness value was 58.35, the red-green value was 13.96, the yellow-blue value was 25.32, the color difference was 4.47, the gloss reduction rate was 66.84%, the roughness was 1.11 μm, the impact resistance grade was level 4, the adhesion was level 1, the hardness was 3H, and the recovery rate was 17.06%. Comparative analysis revealed that both the chitosan/arabic gum-encapsulated tung oil microcapsules and chitosan–sodium tripolyphosphate-coated tung oil microcapsules could impart self-healing functionality to UV-cured coatings when incorporated into the finish. Notably, the coating system containing 6% chitosan/arabic gum-encapsulated tung oil microcapsules demonstrated optimal performance characteristics when applied to cherry wood substrates. The research findings demonstrate the technical feasibility of achieving self-healing functionality in UV-cured coatings for cherry wood surfaces. Full article

This study enhanced the self-healing performance of cherry wood furniture coatings by incorporating chitosan gum arabic-coated tung oil (CGA-T) microcapsules (types 1 and 2) into UV topcoats at 3%–15% concentrations. Multi-layer coated samples were systematically evaluated for optical, mechanical, and self-healing properties. Results demonstrated that microcapsules conferred self-healing ability, but concentrations >9% reduced reflectance (min 39.20%), increased color difference (max ΔE = 8.35), decreased gloss (max 35.25% loss at 60°), and raised roughness (max 1.79 μm). Mechanically, impact resistance improved (to grade 3), while adhesion declined (to grade 3) and hardness decreased (4H→2H). Self-healing performance peaked at 9% microcapsule 2 content (31.32% healing rate), with optimal overall performance at 6%. The 6% microcapsule 2 formulation (Sample 7) achieved the best overall balance among optical, mechanical, and self-healing properties, demonstrating its suitability for practical applications. Full article

To address the high drying temperature, low yield, and low coating rate that characterize traditional chitosan/gum arabic microcapsules, this study used chitosan/sodium tripolyphosphate (STPP) ionic crosslinking to construct a composite wall, combined with optimized emulsifier compounding (T-80/SDBS), to prepare tung oil self-healing microcapsules. Orthogonal testing determined the following optimal parameters: a core-to-wall ratio of 2.0:1.0, a T-80/SDBS ratio of 4.0:6.0 (HLB = 12.383), an STPP concentration of 4%, and a spray-drying temperature of 120 °C. With these parameters, a yield of 42.91% and coating rate of 68.50% were achieved. The microcapsules were spherical (1–6 μm), with chitosan–STPP electrostatic interactions forming a dense wall. Adding 5% microcapsules to the UV topcoat enabled self-healing after 60 s UV curing: the scratch-healing rate reached 25.25% (width decreased from 11.13 μm to 8.32 μm), the elongation at break increased by 110% to 9.31%, the light transmission remained >82.50%, and the color difference (ΔE = 2.16) showed no significant change versus unmodified coating. Full article

Tung oil, as dry oil, can quickly dry and polymerize into tough and glossy waterproof coatings, with a very high application value. Tung oil was used as a core material to prepare Tung oil microcapsules coated with chitosan–Arabic gum, and the preparation process of the microcapsules was optimized. The effect of adding a UV coating on the performance of the microcapsules was explored. Under the conditions of a core–wall mass ratio of 0.5:1.0, pH value of 3.5, mass ratio of chitosan to Arabic gum of 1.0:4.0, and spray drying temperature of 130 °C, Tung oil microcapsules coated with chitosan–Arabic gum had a higher yield and coverage rate, which were 32.85% and 33.20%, respectively. With the increase of the spray drying temperature during preparation, the roughness of the coating first increased and then decreased, the visible light transmittance decreased first and then increased, and the glossiness showed an overall downward trend. The self-repairing rate decreased gradually. When the microcapsules #11 were added to the UV topcoat at 5%, the coating can obtain excellent comprehensive properties; the roughness was 0.79 μm, elongation at break was 5.04%, visible light transmittance was 77.96%, gloss loss rate was 10.95%, and self-repairing rate was 20.47%. Full article

Antibacterial microcapsules were prepared by using a compound of chitosan with an antioxidant of bamboo leaves (AOB) as the wall material and tung oil as the core material. The microcapsules were modified by adding them to waterborne coatings, and the modified waterborne coatings were coated onto Basswood samples. The performance of the obtained coatings was then characterised through a comparative analysis. The investigation focused on the effect of varying percentages of chitosan and AOB in microcapsules with a constant core-to-wall ratio on the performance of the waterborne on the surface of Basswood. The core-to-wall ratio of the microcapsules was established at 1:2, with the ratios of chitosan and AOB in the walls fixed at 9:1, 8:2, and 7:3, respectively. The results demonstrated that the gloss, impact resistance, and hardness of the coatings exhibited an increase with increasing ratios of AOB under varying M_chitosan:M_AOB (M_C:M_A) conditions. Conversely, the adhesion exhibited a decrease with an increase in AOB. The colour difference value exhibited minimal change. The self-healing rate of the coating exhibited an initial increase, followed by a subsequent decrease, in response to the increasing AOB concentration. The antimicrobial effect was optimised at a ratio of 9:1 for the combination of chitosan and AOB. The coating of Basswood containing 1.0% microcapsules and 9:1 M_C:M_A demonstrated superior performance, exhibiting a gloss of 9.7 GU, a colour difference ΔE of 31.03, a hardness of HB, an adhesion rating of grade 1, an impact resistance of grade 4, a self-healing rate of 19.09%, and a noteworthy antimicrobial effect against both Escherichia coli and Staphylococcus aureus. Full article

Within the realm of dental material innovation, this study pioneers the incorporation of tung oil into polyurea coatings, setting a new precedent for enhancing self-healing functionality and durability. Originating from an ancient practice, tung oil is distinguished by its outstanding water resistance and microbial barrier efficacy. By synergizing it with polyurea, we developed coatings that unite mechanical strength with biological compatibility. The study notably quantifies self-healing efficiency, highlighting the coatings’ exceptional capacity to mend physical damages and thwart microbial incursions. Findings confirm that tung oil markedly enhances the self-repair capabilities of polyurea, leading to improved wear resistance and the inhibition of microbial growth, particularly against Streptococcus mutans, a principal dental caries pathogen. These advancements not only signify a leap forward in dental material science but also suggest a potential redefinition of dental restorative practices aimed at prolonging the lifespan of restorations and optimizing patient outcomes. Although this study lays a substantial foundation for the utilization of natural oils in the development of medical-grade materials, it also identifies the critical need for comprehensive cytotoxicity assays. Such evaluations are essential to thoroughly assess the biocompatibility and the safety profile of these innovative materials for clinical application. Future research will concentrate on this aspect, ensuring that the safety and efficacy of the materials align with clinical expectations for dental restorations. Full article

Tung oil (TO) microcapsules (MCs) with a poly(urea-formaldehyde) (PUF) shell were synthesized via one-step in situ polymerization, with the addition of graphene nanoplatelets (GNPs) (1–5 wt. %). The synergistic effects of emulsifiers between gelatin (gel) and Tween 80 were observed, with gel chosen to formulate the MCs due to its enhanced droplet stability. SEM images then displayed an increased shell roughness of the TO-GNP MCs in comparison to the pure TO MCs due to the GNP species on the shell. At the same time, high-resolution transmission electron microscopy (TEM) images also confirmed the presence of GNPs on the outer layer of the MCs, with the stacked graphene layers composed of 5–7 layers with an interlayer distance of ~0.37 nm. Cross-sectional TEM imaging of the MCs also confirmed the successful encapsulation of the GNPs in the core of the MCs. Micromanipulation measurements displayed that the 5% GNPs increased the toughness by 71% compared to the pure TO MCs, due to the reduction in the fractional free volume of the core material. When the MCs were dispersed in an epoxy coating and applied on a metallic substrate, excellent healing capacities of up to 93% were observed for the 5% GNP samples, and 87% for the pure TO MC coatings. The coatings also exhibited excellent corrosion resistance for all samples up to 7 days, with the GNP samples offering a more strenuous path for the corrosive agents. Full article

In water-based coatings, the addition of tung oil microcapsules coated with urea formaldehyde resin (UF) can effectively repair the microcracks in the coating film on the surface of wood. The tung oil as a repairing agent plays an important role in the preparation of microcapsules. In this paper, Span-80, SDBS, OP-10, Tween-80 and SDS were used as five emulsifiers to study the influence of different emulsifiers on the preparation of tung oil microcapsules, and the properties of the coating film added to the waterborne coatings. According to the coating process of three bottoms and three sides, tung oil microcapsules were added to the water-based paint with a content of 12% and coated on the wood surface. The appearance and microstructure of the microcapsules, as well as the mechanical, optical and self-repairing properties of the paint film were analyzed to find out the best emulsifier suitable for the core material. The tung oil microcapsules prepared by Tween-80 have the best morphology, concentrated particle size distribution, particle size of 6–15 μm, and spherical morphology. The film with the microcapsules prepared by Tween-80 had the best performance, small color difference, high gloss, hardness of 5H, adhesion grade 1, elongation at break of 47.23%, impact resistance of 20 kg∙cm, and good toughness. At the same time, the repair rate reached 37.9%. The results provide the application reference for the use of self-repairing microcapsules in coatings. Full article

In this work, tung oil was utilised as a catalyst-free self-healing agent, and an in-situ polymerization process was applied to encapsulate the tung oil core with a poly(urea-formaldehyde) (PUF) shell. The conventional poly(ethylene-alt-maleic-anhydride) (PEMA) polymer was compared to a more naturally abundant gelatin (GEL) emulsifier to compare the microcapsules’ barrier, morphological, thermal, and chemical properties, and the crystalline nature of the shell material. GEL emulsifiers produced microcapsules with a higher payload (96.5%), yield (28.9%), and encapsulation efficiency (61.7%) compared to PEMA (90.8%, 28.6% and 52.6%, respectively). Optical and electron microscopy imaging indicated a more uniform morphology for the GEL samples. The thermal decomposition measurements indicated that GEL decomposed to a value 7% lower than that of PEMA, which was suggested to be attributed to the much thinner shell materials that the GEL samples produced. An innovative and novel focused ion beam (FIB) milling method was exerted on the GEL sample, confirming the storage and release of the active tung oil material upon rupturing. The samples with GEL conveyed a higher healing efficiency of 91%, compared to PEMA’s 63%, and the GEL samples also conveyed higher levels of corrosion resistance. Full article

Through the optimized preparation of tung oil microcapsules, five kinds of microcapsules containing different core material content were obtained to explore the influence of microcapsules on water-based paint film and the self-healing ability of microcapsules. The results showed that the microcapsules had good appearance, and the microcapsules were successfully prepared. The color difference in the paint film increased with the increase in microcapsule content, and the gloss decreased gradually. The mechanical test showed that adding microcapsules increased the toughness of the paint film to a certain extent, and the performance of the paint film was unchanged or better. The results showed that paint film with the core–wall ratio of 0.78:1 had the best performance and self-healing function when microcapsules were added. Full article

In this study, the urea-formaldehyde (UF)-tung oil solution of phenolic amide (PA) microcapsules to realize anti-fouling and anti-corrosion integration was synthesized by the in situ polymerization method. The compounds and structures were optimized by investigating six kinds of different emulsifiers. The results showed that high-core-content and narrow-particle-size-distribution microcapsules could be synthesized with sodium dodecyl benzene sulfonate (SDBS)/polyvinyl alcohol (PVA), and the core content of the microcapsules was 75 wt% at microcapsule sizes from 24.07 to 71.33 µm. The results of self-healing coatings showed that when the content of microcapsules in the coating exceeded 10 wt%, the healing agent released from the scratched surface could cover the naked metal effectively, which could pass a 7 day neutral salt spray test without rust at the scratched area. A sufficient dose anti-fouling agent can be provided to prevent diatoms and mussels from adhering. The present work shows that the complex emulsifier can better control the particle size distribution and microstructure of the microcapsules, and the admixture of the microcapsules into the resin epoxy coating can realize excellent anti-corrosion and anti-fouling functions. Full article

This work focuses on the synthesis and characterization of polymeric smart self-healing coatings. A comparison of structural, thermal, and self-healing properties of two different polymeric coatings comprising distinct self-healing agents (tung oil and linalyl acetate) is studied to elucidate the role of self-healing agents in corrosion protection. Towards this direction, urea-formaldehyde microcapsules (UFMCs) loaded with tung oil (TMMCs) and linalyl acetate (LMMCs) were synthesized using the in-situ polymerization method. The synthesis of both LMMCs and TMMCs under identical experimental conditions (900 rpm, 55 °C) has resulted in a similar average particle size range (63–125 µm). The polymeric smart self-healing coatings were developed by reinforcing a polymeric matrix separately with a fixed amount of LMMCs (3 wt.% and 5 wt.%), and TMMCs (3 wt.% and 5 wt.%) referred to as LMCOATs and TMCOATs, respectively. The development of smart coatings (LMCOATs and TMCOATs) contributes to achieving decent thermal stability up to 450 °C. Electrochemical impedance spectroscopy (EIS) analysis indicates that the corrosion resistance of smart coatings increases with increasing concentration of the microcapsules (TMMCs, LMMCs) in the epoxy matrix reaching ~1 GΩ. As a comparison, LMCOATs containing 5 wt.% LMMCs demonstrate the best stability in the barrier properties than other developed coatings and can be considered for many potential applications. Full article

Although tung oil is renewable, with an abundant production and low price in China, and it is used to synthesize different polyols for rigid polyurethane foam (RPUF), it remains a challenge to improve the properties of RPUF by redesigning the formula. Therefore, we propose four novel compounds to strengthen the properties of RPUF, such as the catalyst-free synthesis of tung oil-based polyol (PTOK), aluminum phosphate micro-capsule (AM), silica micro-capsule (SiM), and grafted epoxidized monoglyceride of tung oil on the surface of SiO₂ (SiE), which were designed and introduced into the RPUF. Because of the PTOK with a catalytic function, the foaming process of some RPUF samples was catalyst-free. The results show that the incorporation of AM, SiM, and SiE, respectively, endow RPUF with a better thermal stability at a high temperature, and the T_5%, T_max1, and T_max2 of RPUF appeared to be reduced, however, the T_max3 and residue rate at 800 °C were improved, which may have a positive effect on the extension of the rescue time in case of fire, and the limiting oxygen index (LOI) value was increased to 22.6%. The formula, containing 25% PTOK made the RPUF environment-friendly. The results were obtained by comparing the pore size and mechanical properties of the RPUF—the AM had a better dispersion in the foam, and the foam obtained a better mechanical, thermal, and flame retardancy. Full article

Thermoset epoxies are widely used due to their excellent properties, but conventional epoxies require a complicated and time-consuming curing process, and they cannot self-healed, which limits their applications in self-healing materials. Extrinsic and intrinsic self-healing materials are applied in various fields due to their respective characteristics, but there is a lack of comparison between the two types of healing systems. Based on this, a thiol-epoxide click reaction catalyzed by an organic base was introduced to achieve the efficient preparation of thiol-epoxy. Furthermore, tung oil (TO)-loaded microcapsules were introduced into the thiol-epoxy matrix of dynamic transesterification to obtain a TO/TMMP-TMTGE self-healing composite with an intrinsic–extrinsic double-healing system. For comparison, a TMMP-TMTGE self-healing material with an intrinsic healing system was also prepared, which contained only thiol and epoxy curing chemistries. The effect of the core/shell ratio on the morphology, average particle size, and core content of TO-loaded microcapsules was studied. It was found that when the core/shell ratio was 3:1, the average particle size of the microcapsules was about 99.8 μm, and the microcapsules showed good monodispersity, as well as a core content of about 58.91%. The differential scanning calorimetry (DSC) results showed that the TO core was successfully encapsulated and remained effective after encapsulation. Furthermore, scanning electron microscopy (SEM), atomic force microscopy (AFM), tensile tests, and electrochemical tests were carried out for the two types of self-healing materials. The results showed that the TO/TMMP-TMTGE composite and TMMP-TMTGE material both had self-healing properties. In addition, the TO/TMMP-TMTGE composite was superior to the TMMP-TMTGE material due to its better self-healing performance, mechanical strength, and corrosion protection performance. Full article

Dual component microencapsulated hydrophobic amine and microencapsulated isocyanate were designed and fabricated for self-healing anti-corrosion coating. In this system, novel hydrophobic polyaspartic acid ester (PAE) and isophorone diisocyanate (IPDI) were microencapsulated respectively with melamine-formaldehyde (MF) as shell via in situ polymerization. To reduce the reaction activity between shell-forming MF prepolymer and PAE, another self-healing agent tung oil (TO) was dissolved in PAE and subsequently employed as core material. With field-emission scanning electron microscopy (FE-SEM) and optical microscopy (OM), the resultant microencapsulated IPDI with diameter of 2–5 μm showed a spherical shape and smooth surface. More importantly, both the morphology and microstructure of microencapsulated PAE enhanced significantly after addition of TO. Fourier transform infrared spectra (FTIR) analysis confirmed the molecular structure of chemical structure of the microcapsules. Thermal gravimetric analysis (TGA) indicated that both kinds of microcapsules exhibit excellent thermal resistance with the protection of MF shell. Furthermore, the self-healing epoxy coating system containing microencapsulated IPDI and microencapsulated PAE/TO was prepared and investigated. From the micrographs of true color confocal microscope (TCCM), the self-healing coating containing dual-component microcapsules showed excellent self-repairing performance compared to single microencapsulated IPDI system, and the optimal content of dual-component microcapsules in epoxy coating was 20 wt % approximately. Full article