Search Results (80)

Adverse pressure gradients are intrinsic to compressor flow behavior and are further intensified by secondary effects associated with rotor tip clearance flow interactions. Tip clearance generates leakage flow, which leads to the formation of tip leakage vortices, a major contributor to aerodynamic losses in axial compressors. These vortices significantly influence both compressor performance and operational stability. Extensive prior research has demonstrated that passive casing treatments, particularly axial slots, can substantially improve the stall margin in axial compressors. In this work, the performance of a new casing treatment geometry is investigated using the concept of recirculating flow within semi-circular axial slots. The proposed casing treatment geometry builds upon recent experimental findings involving single-rotor configurations. It was applied to the first rotor row of a three-and-a-half-stage (3.5-stage) axial compressor comprising an inlet guide vane followed by three rotor–stator stages. The numerical model incorporates axial slots with a novel periodic interface approach implemented in a multistage compressor simulation. Three-dimensional steady-state RANS (Reynolds Average Navier-Stokes) simulations were performed to investigate the aerodynamic effects of the casing treatment across various rotational speeds. The results for the casing treatment configuration were compared with those of a baseline smooth casing. The introduction of the new casing treatment produced noticeable modifications to the internal flow structure, particularly in the tip region, resulting in improved overall compressor stability within the operating range of 85 to 100% of design speed. Full article

Future aero engine designs must address environmental challenges and meet noise and emissions regulations. To increase efficiency and reduce size, axial compressors require higher pressure ratios and a more compact design, leading to necessary modifications in the variable stator vanes, especially in the stator hub region. This study examines the impact of a variable cantilevered stator on the performance and aerodynamics of a 1.5-stage transonic compressor, representative of a high-pressure compressor front stage. Experimental tests at the transonic compressor test rig at Technical University of Darmstadt involved two variable stators with identical airfoil designs but different hub configurations, using the same inlet guide vane and rotor. Detailed aerodynamic analysis was conducted using steady and unsteady instrumentation. The cantilevered stator achieved a 2% increase in efficiency and a 1% increase in total pressure ratio, due to higher aerodynamic loading and reduced pressure losses. The primary performance gain comes from the reduction of the hub blockage area. The cantilevered stator also performed well at near stall conditions, unlike the shrouded stator. Time-resolved measurements indicated that loss mechanisms are closely linked to the rotor wake phase. Overall, variable cantilevered stators outperformed shrouded stators in this compressor stage. Full article

Non-synchronous vibration (NSV), flutter, or rotating stall can cause severe blade vibrations and limit the operating range of compressors and fans. To enhance the understanding of these phenomena, this study investigated the corresponding mechanisms in modern composite ultra-high-bypass-ratio (UHBR) fans based on the ECL5/CATANA test campaign. Extensive steady and unsteady instrumentation such as stereo-PIV, fast-response pressure probes, and rotor strain gauges were used to derive the aerodynamic and structural characteristics of the rotor at throttled operating conditions. The study focused on the analysis of the transition region from transonic to subsonic speeds where two distinct phenomena were observed. At transonic design speed, rotating stall was encountered, while NSV was observed at 90% speed. At the intermediate 95% speedline, a peculiar behavior involving a single stalled blade was observed. The results emphasize that rotating stall and NSV exhibit different wave characteristics: rotating stall comprises lower wave numbers and higher propagation speeds at around 78% rotor speed, while small-scale disturbances propagate at 57% rotor speed and lock-in with blade eigenmodes, causing NSV. Both phenomena were observed in a narrow range of operation and even simultaneously at specific conditions. The presented results contribute to the understanding of different types of operating range-limiting phenomena in modern UHBR fans and serve as a basis for the validation of numerical simulations. Full article

Since the beginning of the 21st century, the supercritical carbon dioxide (sCO₂) Brayton cycle has emerged as a hot topic of research in the energy field. Among its key components, the sCO₂ compressor has received significant attention. In particular, axial-flow sCO₂ compressors are increasingly being investigated as power systems advance toward high power scaling. This paper reviews global research progress in this field. As for performance characteristics, currently, sCO₂ axial-flow compressors are mostly designed with large mass flow rates (>100 kg/s), near-critical inlet conditions, multistage configurations with relatively low stage pressure ratios (1.1–1.2), and high isentropic efficiencies (87–93%). As for internal flow characteristics, although similarity laws remain applicable to sCO₂ turbomachinery, the flow dynamics are strongly influenced by abrupt variations in thermophysical properties (e.g., viscosities, sound speeds, and isentropic exponents). High Reynolds numbers reduce frictional losses and enhance flow stability against separation but increase sensitivity to wall roughness. The locally reduced sound speed may induce shock waves and choke, while drastic variation in the isentropic exponent makes the multistage matching difficult and disperses normalized performance curves. Additionally, the quantitative impact of a near-critical phase change remains insufficiently understood. As for the experimental investigation, so far, it has been publicly shown that only the University of Notre Dame has conducted an axial-flow compressor experimental test, for the first stage of a 10 MW sCO₂ multistage axial-flow compressor. Although the measured efficiency is higher than that of all known sCO₂ centrifugal compressors, the inlet conditions evidently deviate from the critical point, limiting the applicability of the results to sCO₂ power cycles. As for design and optimization, conventional design methodologies for axial-flow compressors require adaptations to incorporate real-gas property correction models, re-evaluations of maximum diffusion (e.g., the DF parameter) for sCO₂ applications, and the intensification of structural constraints due to the high pressure and density of sCO₂. In conclusion, further research should focus on two aspects. The first is to carry out more fundamental cascade experiments and numerical simulations to reveal the complex mechanisms for the near-critical, transonic, and two-phase flow within the sCO₂ axial-flow compressor. The second is to develop loss models and design a space suitable for sCO₂ multistage axial-flow compressors, thus improving the design tools for high-efficiency and wide-margin sCO₂ axial-flow compressors. Full article

This paper presents an analysis of the stability margin improvement (SMI), which is also known as stall margin improvement, achieved by continuous tip air injection. New piezoelectric actuators were designed and manufactured with a new engine inlet for the Larzac 04 C5 jet engine. It has noninvasive injection positions that do not have any measurable effect on the inlet air flow when it is switched off. The main focus of the system design was to achieve high power of the injected air and, as a result, a high SMI. The results presented enable a maximum SMI of 99%. A variety of engine operating conditions and injection positions were experimentally tested and discussed regarding SMI. Additionally, the complex relationship between SMI gains and thrust specific fuel consumption (TSFC) is explored in a power balance analysis, revealing a trade-off between SMI improvement and increased energy consumption. Full article

Mesh adaptation techniques can significantly impact Computational Fluid Dynamics by improving solution accuracy and reducing computational costs. In this review, we begin by defining the concept of mesh adaptation, its core components and the terminology commonly used in the community. We then categorise and evaluate the main adaptation strategies, focusing both on error estimation and mesh modification techniques. In particular, we analyse the two most prominent families of error estimation: feature-based techniques, which target regions of high physical gradients and goal-oriented adjoint methods, which aim to reduce the error in a specific integral quantity of interest. Feature-based methods are advantageous due to their reduced computational cost: they do not require adjoint solvers, and they have a natural ability to introduce anisotropy. A substantial portion of the literature relies on second-order derivatives of scalar flow quantities to construct sensors that can be equidistributed to minimise discretisation error. However, when used carelessly, these methods can lead to over-refinement, and they are generally outperformed by adjoint-based techniques when improving specific target quantities. Goal-oriented methods typically achieve higher accuracy in fewer adaptation steps with coarser meshes. It will be seen that various approaches have been developed to incorporate anisotropy into adjoint-based adaptation, including hybrid error sensors that combine feature-based and goal-oriented indicators, sequential strategies and adjoint weighting of fluxes. After years of limited progress, recent work has demonstrated promising results, including certifiable solutions and applications to increasingly complex cases such as transonic compressor blades and film-cooled turbines. Despite these advances, several critical challenges remain: efficient parallelisation, robust geometry integration, application to unsteady flows and deployment in high-order discretisation frameworks. Finally, examples of the potential role of artificial intelligence in guiding or accelerating mesh adaptation are also discussed. Full article

Multi-stage axial compressors play a crucial role in aerospace propulsion systems, as their exit flow field characteristics directly impact engine performance and stability. This study conducted numerical simulations on the first 3.5 stages of the NASA 74A transonic multi-stage axial compressor to analyze the exit flow field characteristics under different typical operating conditions. The research primarily investigated airflow deflection angle, radial velocity distribution, and their variation patterns. Additionally, the effects of inlet airflow angle and pressure variations on the exit flow field under non-uniform inlet conditions were examined in detail. The results indicate that at 68% rotational speed, the exit flow field of the NASA 74A compressor deteriorates significantly, with noticeable changes in distribution patterns. For the other four operating conditions, as the rotational speed decreases, both velocity and airflow angle exhibit a positive correlation with rotational speed. Compared to the design condition, peak velocity decreases by 2%, 3.7%, and 7%, while airflow deflection angle changes remain within 3°. Under non-uniform inlet conditions, when the inlet airflow angle decreases from 90° to 70°, variations in peak and average exit velocities remain within 2%, and the changes in peak and average airflow deflection angles are within 1%. However, when the inlet airflow angle decreases from 90° to 70°, the curve of the airflow deflection angle exhibits a leftward shift, with a deviation of 2.6%. Meanwhile, changes in inlet pressure under non-uniform conditions have a relatively minor impact on the overall flow field but significantly affect local distributions. When the inlet pressure increases from 1 atm to 1.05 atm, peak velocity increases by 0.98%, and average velocity rises by 3%. The maximum velocity difference reaches 6%, while the average airflow deflection angle differs by 0.7%, with a maximum deviation of 1.9°. Overall, the compressor exit flow field undergoes significant variations under different operating conditions, with increased flow instability at lower rotational speeds leading to flow separation, low-energy fluid accumulation, and non-uniform pressure distribution. In contrast, non-uniform inlet conditions have a relatively minor effect on the overall flow field but induce noticeable local changes, providing theoretical insights for compressor design optimization and performance evaluation. Full article

A low Reynolds number (Re) environment leads to severe deterioration in compressor performance, and it is necessary and challenging to accurately predict performance at a low Re during the design phase of a compressor. This study first reveals the mechanism of typical flow characteristics in transonic compressor at a low Re via simulations. When comparing the cases with different Re, the equivalent blade profile variation due to the growth of the boundary-layer thickness is found to be the main reason for changing the flow field. On the basis of boundary-layer theory, a prediction model of the equivalent profile is developed for the viscous effect on the boundary layer, and a multiline strategy is applied to calculate the blade-load radial redistribution. The equivalent blade prediction error at different Re is up to 7.8% compared to the CFD results. Ultimately, this strategy improves the radial spatial resolution compared to the original method and is able to predict the compressor performance at a low Re with pressure ratio and efficiency errors of 0.23% and 1.8%, respectively. Full article

The steady-state aerodynamics and the aeroelastic response have been analyzed in an oscillating linear transonic cascade at the KTH Royal Institute of Technology. The investigated operating points ($\mathrm{\Pi }=1.29$ and $1.25$) represent an open-source virtual compressor (VINK) operating at a part speed line. At these conditions, a shock-induced separation mechanism is present on the suction side. In the cascade, the central blade vibrates in its first natural modeshape with a 0.69 reduced frequency, and the reference measurement span is 85%. The numerical results are computed from the commercial software Ansys CFX with an SST turbulence model, including a reattachment modification (RM). Steady-state results consist of a Laser-2-Focus anemometer (L2F), pressure taps, and flow visualization. Steady-state numerical results indicate good agreement with experimental data, including the reattachment line length, at both operating points, while discrepancies are observed at low-momentum regions within the passage. Experimental unsteady pressure coefficients at the oscillating blade display a fast amplitude decrease downstream, while numerical results overpredict the amplitude response. Numerical results indicate that, at the measurement plane, for both operating points, the harmonic amplitude is dominated by the shock location. At midspan, there is an interaction between the shock and the separation onset, where large pressure gradients are located. Experimental and numerical responses at blades adjacent to the oscillating blade are in good agreement at both operating points. Full article

The axial compressor is crucial for heavy-duty gas turbines, with its aerodynamic performance directly affecting efficiency. The current trend in the development of these compressors is to increase the stage load and efficiency, thereby achieving a higher pressure ratio with fewer stages. The aerodynamic characteristics of a 1.5-stage axial compressor from a 300 MW F-class heavy gas turbine at three different rotation speeds (100%, 90%, and 80%) were studied. Specifically, the distribution of the inlet Mach number, shock wave structures, isentropic Mach number of blade surface, and blade surface separation flow characteristics under three typical working conditions, at the near stall (NS) point, maximum efficiency (ME) point, and near choke point (NC), were discussed. The results indicate that at 80% rotational speed, 70~100% spanwise of the compressor rotor blade is operated under the transonic zone. Meanwhile, at 100% rotational speed, almost all the spanwise of the compressor rotor blade is operated under the transonic zone. Furthermore, compared to the detached shock wave observed under the NS condition, the normal passage shock wave observed under the NC condition exhibits more significant changes in shock intensity and shock pattern. Full article

In the experimental study of a compressor’s cascade under the near-stall condition, the test bench has the disadvantages of high risk and high maintenance cost. This paper explores a method of using the inlet guide vane to imitate near-stall conditions instead of the rotor. The suction groove is set in the sectorial cascade so as to explore the aerodynamic performance of the fluid and the change in the flow field structure. Three different schemes are proposed along the suction surface, and the results indicate that the EW2 scheme, which is located behind the separation starting point and near the vortex core of the separation vortex, has the best performance. The suction groove weakens the downwash caused by the boundary layer on the upper endwall, reducing the radial dimension of the corner and suppressing separation. Suction on the upper endwall also increases the pressure difference in the radial direction of the flow passage, resulting in a slight increase in the suction-side horseshoe vortex (HSV) at the hub. An overall loss reduction of 9.4% is achieved when the suction coefficient is 46%, and the corner separation is most effectively suppressed while ensuring that the HSV at the hub only slightly increases. Full article

The aerodynamic performance of transonic compressors, particularly the stall margin, is significantly influenced by inlet distortion. While time-marching methods accurately simulate such unsteady flows, they can be time-consuming. To enhance the computational efficiency, two Fourier-based methods are proposed in this paper: the time-accurate method with interface filtering and the time–space collocation (TSC) method. The time-accurate method with interface filtering ignores the rotor–stator interaction effects, enabling a larger time step and faster convergence. In contrast, the TSC method accounts for harmonics of conservative variables and transforms the unsteady simulation into multiple steady-state calculations, thereby reducing computational costs. The two Fourier-based methods are validated using NASA Stage 67 and a two-stage transonic fan. Near the peak efficiency point, the results from both methods closely match that of URANS simulation and experimental data. The time-accurate method with interface filtering demonstrates a speed enhancement of 4 to 5 times as a result of a reduction in the iteration steps. In contrast, the TSC method exhibits a speed improvement of at least 20 times in two specific cases, attributable to the significantly smaller mesh size and iteration steps employed in the TSC method compared to the URANS method. Near the stall point, more harmonics for inlet distortion are necessary in TSC simulation to accurately capture flow separation. In the two-stage transonic fan simulations, the strong rotor–stator interaction effects lead to deviations from the URANS simulation; nevertheless, the Fourier-based simulations accurately reflect the trend of the stall margin under total pressure distortion. Overall, the Fourier-based methods show promising potential for engineering applications in estimating the performance degradation of compressors subjected to inlet distortion. Full article

The accurate prediction of the aeroelastic behavior of turbomachinery for aircraft propulsion poses a difficult yet fundamental challenge, since modern aircraft engines tend to adopt increasingly slender blades to achieve a higher aerodynamic efficiency, incurring an increased aeroelastic interaction as a drawback. In the present work, we present a reduced order model for flutter prediction in axial compressors. The model exploits the aerodynamic influence coefficients technique with the adoption of a broadband frequency signal to compute the aerodynamic damping for multiple reduced frequencies using a single training simulation. The normalized aerodynamic work is computed for a single oscillation mode at three different vibration frequencies, comparing the outputs of aerodynamic input/output models trained with a chirp signal to those from single-frequency harmonic simulations. The results demonstrate the ability of the adopted model to accurately and efficiently reproduce the aerodynamic damping at multiple frequencies and arbitrary nodal diameters with a single simulation. Full article

Few universities in the world conduct experimental research on high-speed, high-power turbomachinery. The Purdue High-Speed Compressor Research Laboratory has a longstanding tradition of partnering with industry sponsors to perform high-TRL (technology readiness level) experiments on axial and radial compressors for aerospace applications. Early work in the laboratory with Professor Sanford Fleeter and Professor Patrick Lawless involved aeromechanics and the addition of a multistage axial compressor facility to support compressor performance studies. This work continues today under the guidance of Professor Nicole Key. While other universities may operate a single-stage transonic compressor or a low-speed multistage compressor, the Purdue 3-Stage (P3S) Axial Compressor Research Facility provides a unique environment to understand multistage effects at speeds where compressibility is important. Over the last two decades, several areas of important research within the gas-turbine engine industry have been explored: vane clocking, stall/surge inception, tip-leakage/stator-leakage (cavity leakage) flow characterization, and forced response, to name a few. This paper addresses the different configurations of the facility chronologically so that existing datasets can be matched with correct boundary conditions and provides an overview of the different upgrades in the facility as it has developed in preparation for the next generation of small-core compressor research. Full article

The self-circulating casing treatment can effectively expand the stable working range of the compressor, with little impact on its efficiency. With a single-stage transonic axial flow compressor NASA (National Aeronautics and Space Administration) Stage 35 as the research object, a multi-channel unsteady numerical calculation method was used here to design three types of self-circulating casing treatment structures: 20% Ca (axial chord length of the rotor blade tip), 60% Ca, and 178% Ca (at this time, the bleed position is at the stator channel casing) from the leading edge of the blade tip. The effects of these three bleed positions on the self-circulating stability expansion effect and compressor performance were studied separately. The calculation results indicate that the further the bleed position is from the leading edge of the blade tip, the weaker the expansion ability of the self-circulating casing treatment, and the greater the negative impact on the peak efficiency and design point efficiency of the compressor. This is because the air inlet of the self-circulating casing with an air intake position of 20% Ca is located directly above the core area of the rotor blade top blockage, which can more effectively extract low-energy fluid from the blockage area. Compared to the other two bleed positions, it has the greatest inhibitory effect on the leakage vortex in the rotor blade tip gap and has the strongest ability to improve the blockage at the rotor blade tip. Therefore, 20% Ca from the leading edge of the blade tip has the strongest stability expansion ability, achieving a stall margin improvement of 11.28%. Full article