Search Results (357)

Tin disulfide (SnS₂) has attracted extensive research attention due to its superior properties originating from its unique crystalline structure. However, its practical applications are greatly restricted by difficult morphology regulation and insufficient photoresponse capability. Herein, we successfully synthesized copper and carbon co-doped SnS₂ (Cu-C-SnS₂) nanosheets via a carbon dot-assisted hydrothermal method. The morphology, crystal structure and chemical composition of the obtained samples were characterized by FE-SEM, XRD and XPS. The experimental results reveal that the synthesized Cu-C-SnS₂ presents nanosheet morphology with a bandgap of approximately 2.445 eV. Moreover, carbon dots and copper doping can effectively regulate the morphology of SnS₂, which provides a reliable strategy for the controllable synthesis of SnS₂ nanosheets. Meanwhile, the photoelectric device based on the as-fabricated Cu-C-SnS₂ nanosheets were successfully fabricated, and exhibited favorable photoelectric response under 405 nm light irradiation. Full article

Sulfur-containing medium-carbon microalloyed steel blooms are widely used for high-load automotive components, and reducing surface defects is important for improving product yield and lowering downstream processing costs. To address surface defects such as star cracks and microcracks in the continuous casting of these steel blooms, this study redesigned the mold flux on the basis of the steel’s solidification characteristics and crack susceptibility and carried out a twin-strand industrial comparative casting trial. Thermodynamic and thermophysical analyses indicated that the relatively high contents of S, Mn, and Ti/N in the steel promoted the precipitation of MnS and TiN–MnS complex inclusions along grain boundaries, severely weakening grain boundary cohesion. Meanwhile, the high specific heat capacity and low thermal conductivity further intensified thermal stress concentration in the solidifying shell, rendering the steel highly susceptible to cracking. Evaluation of the originally used mold flux (Flux A) revealed that its high melting temperature (1189 °C), long melting time (106 s), high break temperature (1170 °C), and poor crystallization behavior resulted in an excessively thin liquid slag layer (<5 mm) within the mold, making it difficult to provide adequate lubrication and stable heat transfer; these were key external factors inducing surface defects. Accordingly, the optimized mold flux (Flux B) was designed and prepared by increasing the basicity from 0.95 to 1.1, raising the Al₂O₃ content from 9.48% to 11.16%, increasing the F content from 4.93% to 5.58%, and reducing the carbon content from 13.85% to 6.97%. The rheological and crystallization properties of the flux were optimized in a coordinated manner, allowing uniform heat transfer through the crystalline slag layer while maintaining adequate lubrication. Industrial comparative trials demonstrated that Flux B stabilized the liquid slag layer at 8–10 mm, increased slag consumption to 0.56 kg/t, and significantly reduced surface defects such as star cracks and microcracks on blooms. The ultrasonic testing acceptance rate for rolled products increased to 98.6%, thereby meeting stringent quality requirements for the continuous casting of sulfur-containing, medium-carbon, microalloyed steel blooms. Full article

Among different non-carbon materials, due to their high corrosion resistance and chemical stability, titanium-based compounds, such as TiO₂, TiN, TiC and Ti₃C₂T_x, are potential supports for PEMFC catalysts. In addition to its main function as a support, due to its catalytic properties, TiO₂ is also used as co-catalyst/additive in the catalyst layer. In this work, the use of titanium compounds as catalyst supports and co-catalysts in the membrane electrode assembly of PEMFCs is overviewed and discussed. Full article

Carbon fiber-reinforced thermoplastic composite drilling is a secondary manufacturing process because the quality of drilled holes affects assembly system performance, structure, and sustainability. This paper compares all drill coating types and cutting conditions for PEEK-CF30 composite drilling utilizing a hybrid experimental–statistical method. DLC-, TiN-, and TiCN-coated HSS drills, as well as cutting speed and feed rate were tested using the Taguchi L27 design. Performance indicators were measured by including thrust force, surface roughness, drilling torque, and energy consumption. Experimental results showed that increasing cutting speed and feed rate increased the thrust force while decreasing torque and energy consumption. Smearing on the hole surface, chip adhesion, and short fiber adhesion/pull were identified as indicators of poor surface quality, and these occurrences increased with increasing drill coating removal at high cutting parameters. In terms of overall performance, the TiCN-coated drill created the lowest thrust force (50.85 N), surface roughness (1.038 µm), torque (17.54 Ncm), and energy consumption (136.45 J) at high feed conditions. Taguchi-based gray relational analysis methodology revealed that the TiCN-coated drill, a cutting speed of 40 m/min, and a feed rate of 0.1 mm/rev are the optimum parameters. Second-order prediction models developed for all responses proved to have high predictive capabilities with coefficients of determination above 94%. Ultimately, drill coating quality considerably affected surface integrity and drilling energy consumption performance in drilling PEEK-CF30. A hybrid optimization and modeling framework demonstrates that the drill quality cutting parameter will allow for optimum selection to ensure efficient processing of advanced thermoplastic composites. Full article

Dye-sensitized solar cells (DSSCs) remain attractive as low-cost photovoltaic devices; however, their practical efficiency is still constrained by electron-transport losses, interfacial recombination, and incomplete light harvesting in conventional titanium dioxide (TiO₂) photoanodes. The effects of TiO₂ film thickness, multi-walled carbon nanotube (MWCNT) incorporation, and multilayer oxide interface engineering on DSSC performance were examined. Degussa P25-TiO₂ photoanodes were first optimized with respect to thickness, after which controlled MWCNT loadings and sequential compact sol–gel TiO₂ and tin dioxide (SnO₂) sublayers were introduced. The optimum pristine P25-TiO₂ photoanode thickness was 9.11 μm, yielding an open-circuit voltage of 0.74 ± 0.01 V, a short-circuit current density of 14.10 ± 0.40 mA/cm², a fill factor of 56.24 ± 1.00%, and a power-conversion efficiency of 5.93 ± 0.20%. The incorporation of 0.025 wt% MWCNTs increased the efficiency to 6.04 ± 0.20%, corresponding to an absolute gain of 0.11 percentage points. The best performance was obtained with the sol–gel SnO₂/sol–gel TiO₂/P25-CNT multilayer photoanode, which delivered 0.74 ± 0.02 V, 16.22 ± 0.40 mA/cm², 57.59 ± 1.00%, and 6.89 ± 0.30%, respectively. FE-SEM, EIS, XRD, Heated Ultrasonic Cleaner and UV–visible analyses indicate that the multilayer architecture preserves porosity, enhances light harvesting, and suppresses interfacial recombination, while the CNT network facilitates charge transport. Full article

A nanostructured sensing platform based on electrospun functionalized multi-walled carbon nanotubes/poly(3-aminobenzylamine) (FMWCNTs/P3ABA) was developed for the electrochemical detection of dopamine (DA) on fluorine-doped tin oxide (FTO) glass substrate. The electrochemical characteristics of the electrodes were investigated by chronocoulometry (CC) and cyclic voltammetry (CV) in phosphate-buffered saline solution containing K₃[Fe(CN)₆] as a redox mediator. The zeta potential analysis confirmed the presence of a stable surface charge that favors electrostatic interaction with DA molecules. The DA detection was performed in human urine by differential pulse voltammetry (DPV) over a potential of −0.2 to 0.8 V and at scan rate of 5 mV s⁻¹, where the FMWCNTs/P3ABA nanofiber electrode exhibited a high sensitivity of 1.502 µA cm⁻² nM⁻¹, a linear detection range of 10–500 nM (R² = 0.992), and a limit of detection of 1.753 nM. The sensor exhibited stable and reproducible responses, and the fibrous composite effectively discriminated DA from common electroactive interferents, including ascorbic acid, uric acid, creatinine, and glucose. Furthermore, reliable dopamine quantification in human urine samples demonstrates the strong potential of the electrospun FMWCNTs/P3ABA composite nanofiber platform for practical bioanalytical and non-invasive sensing applications in the future. Full article

Hydrogen embrittlement (HE) represents a critical degradation mechanism in carbon steel components operating in hydrogen-rich environments, such as those encountered in clean energy and petrochemical applications. This study evaluates the hydrogen permeation barrier performance of titanium nitride (TiN) nanostructured thin films deposited by High-Power Impulse Magnetron Sputtering (HiPIMS) on SAE 1020 carbon steel substrates. Electrochemical permeation measurements were performed using the Devanathan–Stachurski dual-cell methodology in accordance with ASTM G148 and ISO 17081 standards. Key hydrogen transport parameters quantified include the effective diffusion coefficient (D_eff), lag time (t_lag), and steady-state hydrogen oxidation current density. The TiN/carbon steel composite system exhibited t_lag = 570 s, D_eff = (2.68 ± 0.09) × 10⁻¹⁰ m² s⁻¹ and a steady-state hydrogen oxidation current density of 21.5 µA cm⁻², corresponding to a permeation reduction factor (PRF) of 2.32 and a barrier efficiency of η = 56.9%. The superior barrier performance is attributed to the dense, low-defect microstructure characteristic of HiPIMS deposition. These results validate HiPIMS-deposited TiN as a robust hydrogen diffusion barrier, with the established performance metrics providing quantitative benchmarks for the design of hydrogen-resistant coatings in energy applications. Full article

To improve the adhesion and tribological performance of diamond-like carbon (DLC) coatings on steel substrate, a Ti-enhanced plasma nitriding (PNTi) layer was formed on the surface of 38CrMoAl steel, followed by deposition of a Cr-based interlayer (mainly CrN) and then a W interlayer. Finally, a DLC coating was deposited, resulting in a novel PNTi/DLC coating. For comparison, a conventional PN/DLC coating was prepared under the same processing conditions. Optical microscopy, scanning electron microscopy (SEM), X-ray diffraction (XRD), Raman spectroscopy, hardness tests, and tribological experiments were performed to systematically investigate the effect of TiN-enriched PNTi supporting layer on the performances of the PNTi/DLC composite coating. The results show that comparing with PN/DLC composite coating, the critical load (Lc₂) of the PNTi/DLC coating was increased from 28.89 N to 43.25 N—about a 50% enhancement. The microhardness was increased from 2650 HV_0.05 to 4400 HV_0.05 (corresponding to 28.2 GPa to 44.1 GPa). The friction coefficient was decreased from 0.28 to 0.11, about a 60% reduction, and the wear rate declined more than 40%, from 4.81 × 10⁻⁶ to 2.90 × 10⁻⁶ mm³·N⁻¹·m⁻¹. The introduction of Ti promoted the in situ formation of TiN phase in the nitrided layer, which significantly improved the compactness of the nitrided layer and the adhesion at the film–substrate interface. Consequently, the PNTi/DLC composite coating exhibited excellent wear resistance and friction stability under high-load and severe tribological conditions. This study provides a promising perspective for engineering applications of steel-based DLC coatings in harsh service environments. Full article

This study aimed to investigate the tribological properties and lubrication mechanisms of three cycloalkane carboxylic acids (cyclopropane, cyclobutane, and cyclopentane) as additives in PAO4 base oil. The testing was conducted in a TiN/steel tribosystem under ball-on-flat reciprocating sliding motion with a maximum contact pressure of 0.9 GPa. Notably, cyclopropane carboxylic acid exhibited excellent anti-friction and anti-wear properties, achieving a microscale coefficient of friction of 0.008 and a wear rate of only 7.0 × 10⁻⁸ mm³/N·m. XPS and Raman analyses of the tribofilms revealed that all three cycloalkane carboxylic acids underwent tribochemical reactions during frictional motion to form carbon-based tribofilms with varying contents. Moreover, cyclopropane carboxylic acid exhibited significant tribochemical reactions, forming carbon-based tribofilm with superior tribological properties. This behavior can be attributed to the stability and size of the carbon ring in cycloalkane, which influences its dissociation and the formation of carbon-based tribofilm under high-temperature and contact stress conditions. Full article

This study investigates the properties of ZnO nanorod-based sensors and ZnO nanorods modified with tin dioxide (ZnO/SnO₂) and gold (ZnO/Au) nanoclusters and their response to low concentrations of carbon monoxide (CO). It was demonstrated that the ZnO/SnO₂(3) nanorod-based sensor exhibited the highest sensitivity (S = 1.64) to 10 ppm CO, while the ZnO/Au(3) sensor displayed the shortest response (69–207 s) and recovery (203–233 s) times. This behavior can be explained by ZnO/Au and ZnO/SnO₂ nanostructures having low activation energies (0.23–0.25 eV) and high potential barrier values (0.37–0.43 eV). Sensors based on ZnO/Au and ZnO/SnO₂ nanorods demonstrate sensitivity to 10 ppm CO at 250 °C and at 200 °C. In contrast, ZnO nanorod-based sensors are sensitive to 2 ppm CO at 250 °C. Full article

The direct thermal conversion of thiourea on fluorine-doped tin oxide (FTO) substrates is widely used to fabricate sulfur-doped carbon nitride (S-CN) photoelectrodes; however, substrate-induced effects often contribute to photoelectrochemical response. Here, we show that the sulfurization of FTO during thermal treatment leads to the in-situ formation of a tin sulfide underlayer, mainly SnS₂, which significantly contributes to the observed photoresponse. A systematic study as a function of temperature reveals that the formation of sulfur-doped carbon nitride and tin sulfide occurs within a similar temperature window, making temperature control alone insufficient to suppress substrate sulfurization. To overcome this limitation, a thin compact carbon nitride interlayer synthesized from melamine was introduced between the FTO substrate and the S-CN film. This interlayer effectively prevents tin sulfide formation and enables the growth of an adherent S-CN film. The resulting photoanodes exhibit stable photoelectrochemical performance toward water oxidation under alkaline conditions (1M KOH), with an onset potential of ~+0.4 V vs. RHE and stable photocurrents up to 40 μA·cm⁻² under AM 1.5G illumination. Electrochemical impedance spectroscopy confirms that the compact carbon nitride interlayer also acts as an effective charge-blocking barrier. This work provides a reliable strategy to avoid substrate-induced artifacts and establishes clear design guidelines to prepare truly sulfur-doped carbon nitride photoelectrodes. Full article

The electrochemical reduction of CO₂ offers a sustainable approach to transforming carbon dioxide into value-added products when powered by renewable energy. However, current electrocatalysts lack efficiency and selectivity, hindering commercial application. Combining tin’s high formate selectivity with copper’s ability to reduce CO₂ via COOH* pathway offers a promising strategy. This synergy mitigates copper’s low selectivity, providing a cost-effective catalyst with enhanced performance over pure Sn-based systems. This work investigates CuSn bimetallic electrocatalysts synthesised by scalable electrodeposition onto gas diffusion layers to boost formate production. Catalytic performance and cell potential were evaluated at current densities ranging from 50 to 200 mA cm⁻² and varying Sn compositions. Catalysts with Sn content below 4% predominantly formed CO and H₂, but smaller particles and improved metal dispersion increased formate production. A catalyst containing 12% Sn achieved a maximum faradaic efficiency (FE) of 52% at 50 mA cm⁻² with an iR-corrected potential of −0.56 V vs. SHE. At 200 mA cm⁻², it exhibited a 30% FE for formate, along with 31% FE for CO and 9.3% FE for H₂, while other gases contributed to less than 4% FE, indicating potential as syngas feedstock. Higher Sn content, combined with smaller, well-distributed particles, effectively suppressed H₂, CO, and other by-products, highlighting a strong dependence of FE on Sn content and bimetallic distribution, demonstrating compositional tuning importance via electrodeposition. Full article

We report a versatile, CMOS-compatible fabrication module for sub-100 nm TiN and TaN pillar electrodes, a key building block for sandwich-type test structures. As a demonstration, the electrodes were integrated into carbon nanotube-based nonvolatile random-access memory (CRAM) test structures. High-resolution hydrogen silsesquioxane (HSQ) masks defined by electron beam lithography were transferred into TiN films using optimized Ar/Cl₂ inductively coupled plasma reactive ion etching. Optical emission spectroscopy was used for real-time endpoint detection, ensuring precise etch control. The process achieved a TiN-to-HSQ selectivity of ~1.6 and reproducible nanoscale features with smooth sidewalls and an average taper angle of ~77°. Buffered hydrogen fluoride treatment effectively removed residual HSQ, revealing sharp TiN features and preserving pillar geometry. Atomic force microscopy (AFM) confirmed pillar height and profile fidelity, while conductive AFM verified electrical conductivity after planarization. The module was further demonstrated through the fabrication of TiN pillar arrays, TaN pillars, and sub-100 nm TiN line arrays. A CRAM test structure incorporating TiN pillars exhibited preliminary switching, indicating that both the test structure and fabrication process are feasible. This fabrication module provides a reproducible platform for nanoscale TiN and TaN electrodes, supporting laboratory-scale research and providing a pathway toward future integration of emerging memory and nanoelectronic technologies. Full article

One of the primary causes of casualties as a result of underground coal mine disasters is the generation of high concentrations of carbon monoxide (CO). In this study, a copper (Cu)–manganese (Mn)–tin (Sn) composite oxide catalyst was prepared using the co-precipitation method, and the effects of CO concentration (1–7%), reaction temperature (25–300 °C), and water poisoning degree (0–100%) on CO catalytic oxidation performance were systematically investigated using a dynamic activity testing system. The results demonstrated that within the CO concentration range of 1–7%, the catalyst was able to reduce the CO concentration to below 0.55% in a maximum of 248 s and maintain this level in a relatively stable state. Meanwhile, both the catalytic activity and maximum instantaneous reaction rate exhibited a linear increase with the rise in the CO concentration. Elevated temperature significantly shortened the equilibrium time and reduced the equilibrium concentration, achieving 99.99% elimination efficiency at 300 °C; however, catalyst activity decreased with increasing temperature due to adsorption step limitations. Water poisoning severely affected catalyst performance, with activity, elimination efficiency, and long-term stability exhibiting exponential decay as the water poisoning degree increased, with the most significant performance decline occurring in the 0–60% range. Based on the dynamic gas concentration analysis, the CO oxidation process with this catalyst exhibited characteristics consistent with the Mars–van Krevelen mechanism. These findings provide an experimental basis for evaluating the applicability of Sn-containing catalysts in extreme underground coal mine environments. Full article

Elemental arsenic (As) is essential for diverse industrial applications. Most elemental As in China is produced by reducing gaseous arsenic trioxide (As₂O₃) with carbonaceous materials in steel reactors. This study aimed to extend the reactor lifespan through corrosion experiments and analysis. In this study, corroded regions of steel reactors were inspected after each production batch, and the corrosion process was examined. X-ray diffraction (XRD) was used to identify the major corrosion products, X-ray fluorescence (XRF) was used to measure the composition of corroded area, scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS) were used to inspect the features and elemental distributions of the corroded steel-plate cross-sections. The results revealed that the steel wall near the charcoal zone exhibited the highest corrosion rate. Tin (Sn), selenium (Se), and antimony (Sb) did not promote the corrosion process, whereas carbon (C) accelerated it by forming an Fe–As–C system at the grain boundaries of the steel matrix, characterized by a low melting temperature. The important source of C responsible for initiating corrosion was solid-state C particles originating from reused materials from previous batches. Additionally, owing to the high processing temperature, oxygen (O) was transferred to the inner side of the steel wall before the dramatical corrosion of the matrix by elemental As and C. Results of this study provide references to increase the lifespan of steel reactors for elemental As production. Full article