Search Results (119)

In this study, moso bamboo (Phyllostachys edulis, PE) was pyrolyzed in a high-temperature carbonization furnace to produce porous biochar materials with high carbon contents under different carbonization temperatures (500, 600, 700, 800, and 900 °C) and heating rates (10 and 20 °C/min). Preliminary characterization of the PE precursor was conducted to evaluate its thermochemical properties, including proximate analysis, elemental analysis, and thermal decomposition behavior. The results indicated that PE biomass is a suitable precursor for biochar production at temperatures above 400 °C, owing to its low ash content (<1%) and high volatile matter (>80%). The pore structure and thermochemical properties of PE-derived biochars were found to improve with increasing carbonization temperature. Optimal pore characteristics were achieved at 800 °C with a heating rate of 10 °C/min, resulting in a Brunauer–Emmett–Teller (BET) surface area of 496 m²/g and a total pore volume of 0.18 cm³/g. In contrast, biochars produced at a heating rate of 20 °C/min exhibited significantly higher carbon contents (90.7–95.7%) compared with those obtained at 10 °C/min (75.4–89.0%). This phenomenon was attributed to enhanced carbon volatilization associated with the longer residence time during slower heating. Observations from scanning electron microscopy (SEM) were consistent with the development of porous structures in the PE-based biochars. Full article

Metal Injection Molding (MIM) is an established, high-precision manufacturing route for small, geometrically complex metallic components, integrating polymer injection molding with powder metallurgy. State-of-the-art feedstock systems, such as Catamold (polyacetal-based), enable catalytic debinding performed in furnaces operating under ultra-high-purity nitric acid atmospheres (>99.999%). The subsequent thermal stages pre-sintering and sintering are carried out in continuous controlled-atmosphere furnaces or vacuum systems, typically employing inert (N₂) or reducing (H₂) atmospheres to meet the specific thermodynamic requirements of each alloy. However, incomplete decomposition or secondary volatilization of binder residues can lead to progressive hydrocarbon accumulation within the sinering chamber. These contaminants promote undesirable carburizing atmospheres, which, under austenitizing or intercritical conditions, increase carbon diffusion and generate uncontrolled surface carbon gradients. Such effects alter the microstructural evolution, hardness, wear behavior, and mechanical integrity of MIM steels. Conversely, inadequate dew point control may shift the atmosphere toward oxidizing regimes, resulting in surface decarburization and oxide formation effects that are particularly detrimental in stainless steels, tool steels, and martensitic alloys, where surface chemistry is critical for performance. This review synthesizes current knowledge on atmosphere-induced surface deviations in MIM steels, examining the underlying thermodynamic and kinetic mechanisms governing carbon transport, oxidation, and phase evolution. Strategies for atmosphere monitoring, contamination mitigation, and corrective thermal or thermochemical treatments are evaluated. Recommendations are provided to optimize surface substrate interactions and maximize the functional performance and reliability of MIM-processed steel components in demanding engineering applications. Full article

Xicheng is an important Chinese area enriched in lead–zinc polymetallic ore concentration area. Since the 1970s, substantial research achievements have been made in various domains, including the geological and geochemical characteristics of the deposits, metallogenic chronology, features of the marine basin during the initial mineralization stage, enrichment and precipitation of lead–zinc and other metallic ions, ore genesis, and metallogenic simulation experiments. Among these, the most representative findings focus on exhalative sedimentary reformation and the complexation of organic matter with lead–zinc metal elements during sedimentary processes. This review discusses the formation and evolution of sulfur-containing organic matter, especially H₂S, under Thermal Decomposition of Sulfate (TDS), Bacterial Sulfate Reduction (BSR), and Thermochemical Sulfate Reduction (TSR) conditions, and further summarizes the general characteristics of organic matter and lead–zinc (and other metal elements) adsorption–complexation–reduction. Subsequent research on organic lead–zinc mineralization in the Xicheng area has been grounded in ore deposit geology and geochemistry, adopting the perspective of organic fluids. These studies focus particularly on the formation process of Pb–Zn organic complexes and analyze the various stages and mechanisms of mineralization based on the characteristics and evolution of organic matter. This approach provides new insights for understanding both the general features and the unique attributes of lead–zinc mineralization in the Xicheng area. Full article

Pili nutshell (PS), an abundant agro-industrial byproduct in the Bicol Region, Philippines, demonstrates substantial potential as a solid biofuel and bioenergy feedstock. Proximate and ultimate analyses revealed high volatile matter (72.00 ± 0.20 wt%), low ash content (4.33 ± 0.76 wt%), and a higher heating value of 20.60 MJ/kg, indicating strong suitability as a solid fuel for thermochemical conversion and biofuel production. Thermogravimetric analysis (TGA) was conducted from 30 °C to 900 °C at heating rates of 10, 15, and 20 °C/min under nitrogen to examine its thermal decomposition behavior. The process followed three stages: initial moisture loss, active devolatilization, and lignin-rich char formation. The resulting kinetic and thermodynamic parameters are directly relevant for designing fast pyrolysis processes aimed at liquid biofuel production and optimizing downstream fuel utilization of the derived bio-oil and char. Kinetic analysis using the Coats–Redfern method identified third-order reaction (CR03) and diffusion-controlled (DM6) models as best-fitting, with activation energies ranging from 64.03–96.21 kJ/mol (CR03) and 66.98–104.72 kJ/mol (DM6). Corresponding thermodynamic parameters—ΔH (58.67–90.95 kJ/mol), ΔG (201.51–231.46 kJ/mol), and ΔS (−174.57 to −255.08 kJ/mol·K)—indicated an endothermic, non-spontaneous, entropy-reducing reaction pathway. Model-free methods confirmed a highly reactive zone at α = 0.3–0.6, with consistent E_a values (~130–190 kJ/mol). These findings affirm the viability of PS for fast pyrolysis, offering data-driven insights for optimizing advanced fuel and bioenergy systems in line with circular economy objectives. Full article

For the first time, Eriolobus trilobatus bark from Turkey has been characterized in terms of its chemical, extractive, fuel, and ash characteristics using SEM–EDS, wet chemical analysis, phenolic analysis, FT-IR, TGA, XRF, XRD, BET surface area measurement, proximate analysis, and ash fusion temperature (AFT) determination. The results showed that the bark contains 13% ash, dominated by calcium oxalate, and 15% extractives, largely composed of polar phenolic compounds with moderate radical-scavenging potential. Thermal decomposition of bark proceeds in four distinct stages, associated with the sequential degradation of extractives/hemicelluloses, cellulose, lignin/suberin, and inorganic fractions. The higher calorific value of 14.9 MJ/kg indicates moderate fuel quality compared with conventional woody biomass. Ash is mesoporous with a CaO-rich structure highly suitable for catalytic applications in biodiesel production and biomass gasification. Ash fusion analysis revealed a high flow temperature (1452 °C), indicating a very low slagging risk during thermochemical conversion. Overall, E. trilobatus bark is a promising material for value-added biorefinery pathways, enabling processes for the production of biochars, CaO-based catalysts, phenolic extracts, and sustainable energy. The valorization of E. trilobatus bark not only enhances the economic potential of forestry residues but also provides environmental co-benefits through carbon soil amendment and landscape applications. Full article

The accumulation of residual hydrolyzed polyacrylamide (HPAM) gel or molecular-based solutions in reservoirs after polymer flooding poses dual challenges: irreversible formation damage and long-term environmental risk issues. However, existing research mainly focuses on treating polymers in surface-produced water, neglecting both in situ decomposition of residual polymer gel or molecular-based solutions in reservoirs and the degradation of HPAM gels under high temperatures from in situ combustion (ISC). This work investigates the thermochemical behavior of HPAM gel during ISC and its dual-function role in enhanced oil recovery (EOR) and reservoir remediation. It was demonstrated that the residual gel and/or molecular-based solutions undergo efficient degradation, serving as an in situ fuel that significantly reduces the activation energy for crude oil oxidation by up to 58.4% in the low-temperature stage and 75.2% in the high-temperature stage. Factors influencing the gel’s degradation and the combustion process, including its molecular weight, ionic type, and crude oil viscosity, were systematically evaluated. Optimal conditions achieved over 90% gel degradation. Combustion tube experiments validated the dual benefits of this approach: an incremental oil recovery of 68.6% and an average HPAM gel removal efficiency of 64.8%. This work presents a novel strategy for utilizing retained gels in situ to simultaneously enhance oil recovery and mitigate gel-induced formation damage, offering significant insights for the management of mature gel-treated reservoirs. Full article

Water contamination has become a critical issue, resulting in a decline in global water quality that harms both human health and the environment. Biochar, a porous carbon-rich material produced through the thermochemical decomposition of biomass, has attracted significant attention in wastewater treatment. This review provides a comprehensive overview of biochar preparation methods, modification strategies, characterization techniques, and environmental applications in wastewater treatment. Relevant information was gathered from peer-reviewed articles published in reputable databases. Among various production methods, pyrolysis is the most commonly employed technique for biochar production. The type of biomass and operational conditions, such as residence time, heating rate, and temperature, significantly impact the yield, structure, and composition of biochar. Advanced techniques, including FTIR, XRD, XPS, SEM, TGA, and BET, play a crucial role in characterizing biochar and evaluating its potential environmental applications. This review emphasizes the effectiveness of biochar in removing organic and inorganic contaminants from wastewater and highlights its growing role in environmental remediation. However, there is an ongoing debate regarding its long-term stability and potential release of adsorbed pollutants, which may pose risk if not properly managed. Therefore, this review suggests that future research should also consider its environmental safety, lifecycle sustainability, and regeneration potential. Moreover, establishing quality standards and a regulatory framework for safe and effective biochar use is important to ensure its role as a long-term solution for sustainable water management. Full article

Advancing circular bioeconomy in thermochemical biorefineries requires species-specific data that link biomass composition and thermochemical performance. Here, we provide the first integrated thermochemical dataset for Quercus pubescens bark combining FT-IR, XRD, XRF, TGA, and measured ash fusion temperatures (AFT). The results reveal that bark is enriched in phenolic extractives (21.2%) and inorganics (15%), with calcium oxalate monohydrate (COM) dominating the inorganic fraction, as confirmed by FT-IR and XRD. Thermal decomposition occurs between 150 °C and 690 °C. Pyrolysis follows diffusion-controlled kinetics, with apparent activation energies for bark and its fractions ranging between 70 and 103 kJ mol⁻¹. Extraction increases the activation energy of bark. The ash exhibits a high AFT (softening: 1421 °C, flow: 1467 °C), placing this feedstock within the low-slagging, moderate-fouling range compared to other lignocellulosics. The observed COM-to-CaCO₃/CaO transformation upon heating contributes to the elevated AFT. Reactivity analyses of bark fractions support thermochemical biorefinery routing of fractions: extracted bark (EB) and desuberinised bark (DB) are highly reactive and well-suited to combustion/gasification, whereas raw bark (B) and Klason lignin (KL) exhibit higher thermal stability and yield more persistent char, favoring slow pyrolysis for biochar production. Such routing strategies optimize energy recovery and also enable co-products with environmental co-benefits. Full article

Understanding the formation mechanisms of three-phase products during biomass pyrolysis is essential for optimizing thermochemical conversion and enhancing the efficient utilization of renewable resources. In this study, wheat straw (WS) and pine sawdust (PS) were selected as representative feedstocks to investigate the thermal decomposition behavior and evolution characteristics of gas, liquid (tar), and solid (char) products during pyrolysis. Thermogravimetric analysis and kinetic modeling revealed that PS exhibited higher activation energy (75.44 kJ/mol) than WS (65.63 kJ/mol), indicating greater thermal resistance. Tar yield increased initially and then declined with temperature, peaking at 700 °C (37.79% for PS and 32.82% for WS), while the composition shifted from oxygenated compounds to polycyclic aromatic hydrocarbons as temperature rose. FTIR analysis demonstrated that most functional group transformations in char occurred below 400 °C, with aromatic structures forming above 300 °C and stabilizing beyond 700 °C. Gas product evolution showed that WS produced higher CO and H₂ yields due to its composition, with CH₄ generated in relatively lower amounts. These findings provide insights into biomass pyrolysis mechanisms and offer a theoretical basis for targeted regulation of product distributions in bioenergy applications. Full article

In the thermochemical sulfur–iodine water splitting cycle for hydrogen production, the hydrogen iodide (HI) decomposition reaction serves as the rate-determining step, and its high efficiency relies on the precise design of active sites on the catalyst. This paper combines experimental characterization with density functional theory (DFT) calculations, focusing on activated carbon catalysts. By regulating the types and contents of oxygen-containing functional groups through H₂ reduction treatment at different temperatures, the influence of oxygen-containing functional groups on HI decomposition was investigated. The results show that H₂ reduction treatment can gradually remove oxygen-containing functional groups such as carboxyl, hydroxyl, and carbonyl groups on the surface of activated carbon without significantly affecting the pore structure. Catalytic activity tests conducted under the typical reaction temperature of 500 °C confirmed that as the content of oxygen-containing functional groups decreases, the HI decomposition efficiency increases. DFT calculations further revealed the role of oxygen-containing functional groups: they inhibit the chemisorption of reactant HI on unsaturated carbon atoms and alter the desorption activation energy of product H₂, thereby affecting the overall reaction process. This study provides important theoretical guidance and experimental basis for designing efficient HI decomposition catalysts. Full article

Methods for the improvement of regional lignocellulosic resources (wood and agriculture waste) were studied and analyzed using blends with optimized compositions and a selective pretreatment of the blends using microwaves to enhance their thermochemical conversion and energy production efficiency. A batch-size pilot device was used to provide the thermochemical conversion of biomass blends of different compositions, analyzing the synergy of the effects of thermal and chemical interaction between the components on the yield and thermochemical conversion of volatiles, responsible for producing heat energy at various stages of flame formation. To control the thermal decomposition of the biomass, improving the flame characteristics and the produced heat, a selective pretreatment of blends using microwaves (2.45 GHz) was achieved by varying the temperature of microwave pretreatment. Assessing correlations between changes in the main characteristics of pretreated blends (elemental composition and heating value) on the produced heat and composition of products suggests that selective MW pretreatment of biomass blends activates synergistic effects of thermal and chemical interaction, enhancing the yield and combustion of volatiles with a correlating increase in produced heat energy, thus promoting the wider use of renewable biomass resources for sustainable energy production by limiting the use of fossil fuels for heat-energy production and the formation of GHG emissions. Full article

This work presents a robust box-constrained nonlinear least-squares algorithm for accurately fitting the Jones–Wilkins–Lee (JWL) equation of state parameters, which describes the isentropic expansion of detonation products from high-energy materials. In the energetic material literature, there are plenty of methods that address this problem, and in some cases, it is not fully clear which method is employed. We provide a fully detailed numerical framework that explicitly enforces Chapman–Jouguet (CJ) constraints and systematically separates the contributions of different terms in the JWL expression. The algorithm leverages a trust-region Gauss–Newton method combined with singular value decomposition to ensure numerical stability and rapid convergence, even in highly overdetermined systems. The methodology is validated through comprehensive comparisons with leading thermochemical codes such as CHEETAH 2.0, ZMWNI, and EXPLO5. The results demonstrate that the proposed approach yields lower residual fitting errors and improved consistency with CJ thermodynamic conditions compared to standard fitting routines. By providing a reproducible and theoretically based methodology, this study advances the state of the art in JWL parameter determination and improves the reliability of energetic material simulations. Full article

In line with the principles of the circular economy, this study aimed to develop a pyrolysis-activation regeneration process capable of producing highly porous carbon materials from spent granular activated carbon (GAC), which was generated by a high-tech electronics manufacturing company in Taiwan. Thermogravimetric analysis (TGA) and other thermochemical analyses were first conducted to investigate the thermal decomposition behavior of the spent GAC. Subsequently, the thermal regeneration system was employed to perform the N₂ pyrolysis and CO₂ activation experiments under various process conditions (i.e., 800, 850, and 900 °C for holding 0, 30, and 60 min, respectively). Analytical instruments included a surface area and porosimeter for pore property analysis, scanning electron microscopy (SEM) for porous texture observation, and energy dispersive X-ray spectroscopy (EDS) for surface elemental distribution analysis. The results revealed that the pore properties of thermally regenerated GAC were significantly improved compared to the spent GAC, indicating the effective removal or decomposition of adsorbed organics and deposited substances under the process conditions. Additionally, thermal regeneration via physical activation with CO₂ led to enhanced pore properties compared to simple pyrolysis. The maximum BET surface area achieved exceeded 720 m²/g, which was greater than those of spent GAC (approximately 425 m²/g) and N₂-pyrolyzed GAC (approximately 570 m²/g) under the same regeneration conditions (i.e., 900 °C with a 30 min holding time). Full article

This paper reports the latest update to and a 24 h continuous operation test of the CEU’s thermochemical iodine–sulfur cycle water-splitting system with a maximum H₂ hydrogen production capacity of 1500 L/h. To address challenges such as high energy consumption and severe corrosion in traditional processes, the system was updated and optimized by introducing a small-cycle design, simulated using Aspen Plus software, achieving a thermal efficiency of 53%. Specifically, the key equipment improvements included a three-stage H₂SO₄ decomposition reactor and an HI decomposition reactor with heat recovery, resolving issues of severe corrosion when H₂SO₄ boils and reducing heat loss. During 24 h continuous operation in January 2025, the system achieved a peak hydrogen production rate of 1536 L/h and a long-term stable rate of approximately 300 L/h, with hydrogen purity reaching up to 98.75%. This study validates the potential for the scaling up of iodine–sulfur cycle hydrogen production technology, providing engineering insights for efficient and clean hydrogen energy production. Full article

Comparative analysis of red mud reduction techniques was performed using both carbothermal and hydrogen-based reduction methods, combining thermochemical modeling and experimental validation. The reduction process is mostly important because of the high contamination risk assessment of soil with disposed red mud. Therefore, the minimization of red mud during the reduction process can be a novel strategy for the production of metallic iron and solid residue for hydrometallurgical treatment. Different strategies of hydrogen and carbon reduction in static and dynamic conditions were studied between 700 °C and 1700 °C. The separation of solid residue and formed iron was analyzed using magnetic separation. The main aim was to study the advantages and disadvantages of using decarbonizing technologies for the treatment of red mud, aiming to develop an environmentally friendly process. Thermochemical analysis of the reduction offered new data about mass losses during our process through the evaporation, thermal decomposition, and formation of metallic carbide. Full article