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Keywords = tack-free time

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20 pages, 4913 KB  
Article
Biorenewable FDCA-Based Alkyd Resins for More Sustainable Wood Coatings
by Victor Klushin, Ivan Zubkov, Dmitry Petrenko, Alina Petrenko, Tatyana Yurieva, Tatyana Belichenko, Aleksey Yatsenko, Yash Kataria and Anna Ulyankina
Polymers 2025, 17(22), 3022; https://doi.org/10.3390/polym17223022 - 14 Nov 2025
Cited by 1 | Viewed by 2005
Abstract
Alkyd resins (ARs) represent a significant development in synthetic polymers, being among the oldest ones and playing a crucial role in numerous applications, especially within the coating sector. The trend is moving towards replacing non-renewable resources in the production of ARs with bio-based [...] Read more.
Alkyd resins (ARs) represent a significant development in synthetic polymers, being among the oldest ones and playing a crucial role in numerous applications, especially within the coating sector. The trend is moving towards replacing non-renewable resources in the production of ARs with bio-based alternatives, with the goal of creating more sustainable binder materials as part of the transition to a bioeconomy. 2,5-Furandicarboxylic acid (FDCA) serves as a promising biomass-derived “building block” to replace non-renewable petroleum-derived aromatic diacids and anhydrides in AR synthesis. Various vegetable oils, including sunflower seed (SFO) and linseed oils (LSO), were utilized along with pentaerythritol (P) and glycerol (G) as polyols. FTIR and 1H NMR spectroscopies were conducted for the verification of alkyd structures. The synthesized ARs were assessed for their physico-chemical properties, including acid value, hydroxyl value, color, density, and viscosity. The performance of the resulting alkyd coatings, which are crucial for their commercial applications, was examined. Key factors such as drying time, hardness, adhesion, wettability, chemical and corrosion resistance, and UV stability were analyzed. All synthesized FDCA-based alkyd coatings demonstrate outstanding adhesion, good thermal stability up to 220 °C, and barrier properties for steel with |Z|0.02Hz ~106–107 Ohm cm−2, which render them suitable for the processing requirements of indoor coating applications. The higher temperature at 50% mass loss (T50) for SFO-P (397 °C) and LSO-P (413 °C) as compared to SFO-G (380 °C) and LSO-G (394 °C) indicated greater resistance to thermal breakdown when pentaerythritol was used as a polyol. Replacing glycerol with pentaerythritol in FDCA-based ARs resulted in a viscosity increase of 1.2–2.4 times and an enhancement in hardness from 2H to 3H. FDCA-based ARs exhibited decreased tack-free time, enhanced thermomechanical properties, and similar hardness as compared to phthalic anhydride-based ARs, underscoring the potential of FDCA as a sustainable alternative to phthalic anhydride in the formulation of ARs, integrating a greater proportion of renewable components for wood coating applications. Full article
(This article belongs to the Special Issue Eco-Friendly Polymeric Coatings and Adhesive Technology, 2nd Edition)
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17 pages, 2754 KB  
Article
Effect of Relaxation Properties on the Bonding Durability of Polyisobutylene Pressure-Sensitive Adhesives
by Anna V. Vlasova, Nina M. Smirnova, Viktoria Y. Melekhina, Sergey V. Antonov and Sergey O. Ilyin
Polymers 2025, 17(17), 2297; https://doi.org/10.3390/polym17172297 - 25 Aug 2025
Cited by 3 | Viewed by 1979
Abstract
Pressure-sensitive adhesion arises at a specific rheological behavior of polymer systems, which should correlate with their relaxation properties, making them potentially useful for predicting and altering adhesive performance. This work systematically studied the rheology of eco-friendly pressure-sensitive adhesives based on non-crosslinked polyisobutylene ternary [...] Read more.
Pressure-sensitive adhesion arises at a specific rheological behavior of polymer systems, which should correlate with their relaxation properties, making them potentially useful for predicting and altering adhesive performance. This work systematically studied the rheology of eco-friendly pressure-sensitive adhesives based on non-crosslinked polyisobutylene ternary blends free of solvents and byproducts, which serve for reversible adhesive bonding. The ratio between individual polymer components differing in molecular weight affected the rheological, relaxation, and adhesion properties of the constituted adhesive blends, allowing for their tuning. The viscosity and viscoelasticity of the adhesives were studied using rotational rheometry, while their adhesive bonds with steel were examined by probe tack and shear lap tests at different temperatures. The adhesive bond durability at shear and pull-off detachments depended on the adhesive composition, temperature, and contact time under pressure. The double differentiation of the continuous relaxation spectra of the adhesives enabled the accurate determination of their characteristic relaxation times, which controlled the durability of the adhesive bonds. A universal linear correlation between the reduced failure time of adhesive bonds and their reduced formation time enabled the prediction of their durability with high precision (Pearson correlation coefficient = 0.958, p-value < 0.001) over at least a four-order-of-magnitude time range. The reduction in the formation/failure times of adhesive bonds was most accurately achieved using the longest relaxation time of the adhesives, associated with their highest-molecular-weight polyisobutylene component. Thus, the highest-molecular-weight polymer played a dominant role in adhesive performance, determining both the stress relaxation during the formation of adhesive bonds and their durability under applied load. In turn, this finding enables the prediction and improvement of adhesive bond durability by increasing the bond formation time (a durability rise by up to 10–100 times) and extending the adhesive’s longest relaxation time through elevating the molecular weight or proportion of its highest-molecular-weight component (a durability rise by 100–350%). Full article
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24 pages, 3400 KB  
Article
Impact of Curing Time and Temperature on Bond Performance of Epoxy Resin Adhesives for Steel Bridge Decks
by Chuanbin Fan, Huanyong Chen, Feng Lin, Weixiong Li, Xuetang Xiong, Bo Chen and Huayang Yu
Polymers 2025, 17(8), 1018; https://doi.org/10.3390/polym17081018 - 9 Apr 2025
Cited by 14 | Viewed by 5843
Abstract
The bonding performance of epoxy resin adhesives plays a critical role in ensuring interlayer adhesion and long-term durability in steel bridge deck pavements. However, the construction environment temperature and curing time significantly influence the bonding properties of epoxy resin adhesives. To address this [...] Read more.
The bonding performance of epoxy resin adhesives plays a critical role in ensuring interlayer adhesion and long-term durability in steel bridge deck pavements. However, the construction environment temperature and curing time significantly influence the bonding properties of epoxy resin adhesives. To address this issue, systematic evaluations of the bonding performance and tack-free time of epoxy resin adhesives were conducted. The results demonstrate that under identical curing durations, the tensile bond strength between the epoxy resin bonding layer and steel plate increases with higher curing temperatures. Similarly, at constant curing temperatures, extended curing times lead to improved tensile strength. Both higher temperatures and longer curing durations reduce the tack-free time of the epoxy resin adhesive. Under natural outdoor curing conditions, the epoxy resin adhesive achieves design requirements for both tensile strength and tack-free time after 48 h of curing, ensuring optimal interlayer bonding and workability. Conversely, prolonged curing beyond 72 h results in significantly reduced bonding strength while maintaining acceptable tack-free time. For ambient temperature conditions, the optimal curing duration for epoxy resin adhesive is determined to be 48~72 h, balancing both bonding performance and construction requirements (preventing adhesion to construction equipment). This research offers technical guidance for the field construction of epoxy pavement on steel bridge decks by establishing optimal curing protocols for epoxy resin adhesives to ensure reliable bonding performance and construction workability. Full article
(This article belongs to the Special Issue Polymer Modified Asphalt for Sustainable Pavements)
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12 pages, 2162 KB  
Article
Effect of Residue Acrylic Monomers in Synthesized Solvent-Free Photoreactive Pressure-Sensitive Adhesives on the Main Properties of Transfer Tapes Applied to Joining Wooden Elements
by Zbigniew Czech, Marcin Bartkowiak and Tomasz Krystofiak
Materials 2023, 16(24), 7563; https://doi.org/10.3390/ma16247563 - 8 Dec 2023
Cited by 4 | Viewed by 2341
Abstract
This publication describes the influence of residue monomers in synthesized pressure-sensitive adhesives based on acrylics on their main properties—tack, peel adhesion, shear strength and shrinkage—in the form of transfer tapes used for joining wooden elements in the furniture industry. The discussed carrier-free adhesive [...] Read more.
This publication describes the influence of residue monomers in synthesized pressure-sensitive adhesives based on acrylics on their main properties—tack, peel adhesion, shear strength and shrinkage—in the form of transfer tapes used for joining wooden elements in the furniture industry. The discussed carrier-free adhesive tapes are synthesized via photo-crosslinking and photopolymerization with UV radiation of the photoreactive prepolymers sandwiched between two adhesive siliconized polyester films. The simultaneous crosslinking and polymerization processes carried out under UV lamps placed simultaneously above and below the crosslinked photoreactive polymer layer lead to the production of a carrier-free adhesive film. The preliminary target of these studies was to investigate how the intensity of UV radiation and the time of its exposure affect the viscosity of the photoreactive compositions and the content of unreacted monomers in them. Next, the influence of the crosslinking agent concentration and UV irradiation time on the content of unreacted monomers after the crosslinking process was tested. The last step of the studies was the investigation of the influence of the residue monomer concentration on the application properties of the obtained pressure-sensitive adhesive layers. The typical PSA application properties were tested on the wood samples: tack, peel adhesion, shear strength (cohesion) and shrinkage. Full article
(This article belongs to the Special Issue Research and Application Progress of Wood Adhesives)
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13 pages, 4245 KB  
Article
Limits of Performance of Polyurethane Blowing Agents
by Luay Jaf, Harith H. Al-Moameri, Ahmed A. Ayash, Arnold A. Lubguban, Roberto M. Malaluan and Tushar Ghosh
Sustainability 2023, 15(8), 6737; https://doi.org/10.3390/su15086737 - 17 Apr 2023
Cited by 7 | Viewed by 5887
Abstract
A MATLAB program was developed to simulate urethane-forming reactions by solving over a dozen differential equations, energy balance, mass balance, and constitutive equations simultaneously. The simulation program was developed for half a decade to simulate the basic kinetics of polyurethane reactions and more [...] Read more.
A MATLAB program was developed to simulate urethane-forming reactions by solving over a dozen differential equations, energy balance, mass balance, and constitutive equations simultaneously. The simulation program was developed for half a decade to simulate the basic kinetics of polyurethane reactions and more complex phenomena that cannot be obtained in laboratories. In the current investigation, the simulation is applied to determine the limits of the performance of polyurethane foam formation. n-pentane, cyclohexane, and methyl formate were used as physical blowing agents, and water was used as a chemical blowing agent. The simulation code increases the accuracy of the results and makes the foam performance process less time- and money-consuming. Specifically, the MATLAB code was developed to study the impact of physical and chemical blowing agents at different loadings on the performance of rigid polyurethane foams. Experimental data were used to validate the simulation results, including temperature profiles, height profiles, and the tack-free time of urethane foam reactions. The simulation results provide a window for the proper type and the optimum amount range of different physical and chemical blowing agents. Full article
(This article belongs to the Section Sustainable Chemical Engineering and Technology)
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15 pages, 5558 KB  
Article
Photocurable Epoxy Acrylate Coatings Preparation by Dual Cationic and Radical Photocrosslinking
by Paulina Bednarczyk, Karolina Mozelewska, Małgorzata Nowak and Zbigniew Czech
Materials 2021, 14(15), 4150; https://doi.org/10.3390/ma14154150 - 26 Jul 2021
Cited by 38 | Viewed by 8276
Abstract
In this work, epoxy acrylate resin (EA) based on the industrial-grade bisphenol A-based epoxy resin (Ep6) and acrylic acid (AA) has been synthesized in order to develop hybrid resin comprising both epoxide group and reactive, terminal unsaturation. Obtained epoxy acrylate prepolymer was employed [...] Read more.
In this work, epoxy acrylate resin (EA) based on the industrial-grade bisphenol A-based epoxy resin (Ep6) and acrylic acid (AA) has been synthesized in order to develop hybrid resin comprising both epoxide group and reactive, terminal unsaturation. Obtained epoxy acrylate prepolymer was employed to formulate photocurable coating compositions containing, besides the EA binder, also cationic or radical photoinitiators. Hence, when cationic photoinitiators were applied, polyether-type polymer chains with pending acrylate groups were formed. In the case of free radical polymerization, epoxy acrylates certainly formed a polyacrylate backbone with pending epoxy groups. Owing to the presence of both epoxy and double carbon–carbon pendant groups, the reaction product exhibits photocrosslinking via two distinct mechanisms: (i) cationic ring-opening polymerization and (ii) free radical polymerization. Therefore, photopolymerization behavior of synthetized hybrid resin with various photoinitiators was determined via photo-differential scanning calorimetry (photo-DSC) and real-time infrared spectroscopy (RT-IR) methods, and properties of cured coatings were investigated. The performance of the following type of photoinitiators was tested in the cationic photopolymerization: diaryliodonium cations or triarylsulfonium cations, and the following type of photoinitiators were used to induce free radical photopolymerization: α-hydroxyketones, acylphosphine oxides, and their mixtures. Lastly, the basic physicomechanical properties of cured coatings, such as tack-free time, hardness, adhesion, gloss, and yellowness index, were evaluated. Some structural factors and parameters of cationic and radical photoinitiators and photopolymerization mechanisms affecting the epoxy acrylate hybrid coatings performance are discussed. Full article
(This article belongs to the Section Polymeric Materials)
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21 pages, 5422 KB  
Article
Novel Multifunctional Epoxy (Meth)Acrylate Resins and Coatings Preparation via Cationic and Free-Radical Photopolymerization
by Paulina Bednarczyk, Izabela Irska, Konrad Gziut and Paula Ossowicz-Rupniewska
Polymers 2021, 13(11), 1718; https://doi.org/10.3390/polym13111718 - 24 May 2021
Cited by 33 | Viewed by 6090
Abstract
In this work, a series of novel multifunctional epoxy (meth)acrylate resins based on a low-viscosity aliphatic triepoxide triglycidyl ether of trimethylolethane (TMETGE) and acrylic acid (AA) or methacrylic acid (MMA) have been synthesized. Thanks to the performed modification, the obtained prepolymers have both [...] Read more.
In this work, a series of novel multifunctional epoxy (meth)acrylate resins based on a low-viscosity aliphatic triepoxide triglycidyl ether of trimethylolethane (TMETGE) and acrylic acid (AA) or methacrylic acid (MMA) have been synthesized. Thanks to the performed modification, the obtained prepolymers have both epoxides as well as carbon–carbon double bonds and differ in their amount. The obtained results indicate that the carboxyl-epoxide addition esterification occurs in the presence of a catalyst (triphenylphosphine) at a temperature of 90 °C, whilst the required degree of conversion can be achieved simply by varying both the reagents ratio and reaction time. The structure of synthesized copolymers was confirmed by spectroscopic analyses (FT-IR, 1H NMR, 13C NMR) and studied regarding its nonvolatile matter content (NV), acid value (PAVs), as well as its epoxy equivalent value (EE). Due to the presence of both epoxy and double carbon–carbon pendant groups, one can apply two distinct mechanisms: (i) cationic ring-opening polymerization or (ii) free-radical polymerization to crosslink polymer chains. Synthesized epoxy (meth)acrylate prepolymers were further employed to formulate photocurable coating compositions. Hence, when cationic photoinitiators were applied, polyether-type polymer chains with pending acrylate or methacrylate groups were formed. In the case of free-radical polymerization, epoxy (meth)acrylates certainly formed a poly(meth)acrylate backbone with pending epoxy groups. Further, photopolymerization behavior and properties of cured coatings were investigated regarding some structural factors and parameters. Moreover, reaction rate coefficients of photo-cross-linking by both cationic ring-opening and free-radical photopolymerization of the received epoxy (meth)acrylate resins were determined via real-time infrared spectroscopy (RT-IR). Lastly, basic physicomechanical properties, such as tack-free time, hardness, adhesion, gloss, and yellowness index of cured coatings, were evaluated. Full article
(This article belongs to the Special Issue State-of-the-Art Photopolymerization Technology)
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13 pages, 1917 KB  
Article
In Vitro Cytotoxicity of Fluorescent Silica Nanoparticles Hybridized with Aggregation-Induced Emission Luminogens for Living Cell Imaging
by Yun Xia, Min Li, Tao Peng, Weijie Zhang, Jun Xiong, Qinggang Hu, Zifang Song and Qichang Zheng
Int. J. Mol. Sci. 2013, 14(1), 1080-1092; https://doi.org/10.3390/ijms14011080 - 7 Jan 2013
Cited by 20 | Viewed by 9162
Abstract
Fluorescent silica nanoparticles (FSNPs) can provide high-intensity and photostable fluorescent signals as a probe for biomedical analysis. In this study, FSNPs hybridized with aggregation-induced emission (AIE) luminogens (namely FSNP-SD) were successfully fabricated by a surfactant-free sol-gel method. The FSNP-SD were spherical, monodisperse and [...] Read more.
Fluorescent silica nanoparticles (FSNPs) can provide high-intensity and photostable fluorescent signals as a probe for biomedical analysis. In this study, FSNPs hybridized with aggregation-induced emission (AIE) luminogens (namely FSNP-SD) were successfully fabricated by a surfactant-free sol-gel method. The FSNP-SD were spherical, monodisperse and uniform in size, with an average diameter of approximately 100 nm, and emitted strong fluorescence at the peak of 490 nm. The FSNP-SD selectively stained the cytoplasmic regions and were distributed in the cytoplasm. Moreover, they can stay inside cells, enabling the tacking of cells over a long period of time. The intracellular vesicles and multinucleated cells were increase gradually with the rise of FSNP-SD concentration. Both cell viability and survival only lost less than 20% when the cells were exposed to the high concentration of 100 μg/mL FSNP-SD. Additionally, the cell apoptosis and intracellular ROS assay indicated that FSNP-SD had no significant toxic effects at the maximum working concentration of 80 μg/mL. This study demonstrated that the FSNP-SD are promising biocompatible fluorescent probes for living cell imaging. Full article
(This article belongs to the Special Issue Bioactive Nanoparticles 2012)
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