Search Results (139)

A novel strategy has been developed for extracting value-added resources from iron-lean, high-alumina- and -silica-containing red muds (RMs). With little or no recycling, such RMs are generally destined for waste dumps. Detailed results are presented on the carbothermic reduction of 100% RM (29.3 wt.% Fe₂O₃, 22.2 wt.% Al₂O₃, 20.0 wt.% SiO₂, 1.2 wt.% CaO, 12.2 wt.% Na₂O) and its 2:1 blends with Fe₂O₃ and red mill scale (MS). Synthetic graphite was used as the reductant. Carbothermic reduction of RM and blends was carried out in a Tamman resistance furnace at 1650 °C for 20 min in an Ar atmosphere. Reduction residues were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), elemental mapping and X-ray diffraction (XRD). Small amounts of Fe₃Si alloys, alumina, SiC and other oxide-based residuals were detected in the carbothermic residue of 100% RM. A number of large metallic droplets of Fe–Si alloys were observed for RM/Fe₂O₃ blends; no aluminium was detected in these metallic droplets. A clear segregation of alumina was observed as a separate phase. For the RM/red MS blends, a number of metallic Fe–Si droplets were seen embedded in an alumina matrix in the form of a cermet. This study has shown the regeneration of alumina and the formation of alumina-based cermets, Fe–Si alloys and SiC during carbothermic reduction of RM and its blends. This innovative recycling strategy could be used for extracting value-added resources from iron-lean RMs, thereby enhancing process productivity, cost-effectiveness of alumina regeneration, waste utilization and sustainable developments in the field. Full article

This study investigates the development and sensing profile of synthetic melanin nanoparticle-coated electrodes for the electrochemical detection of heavy metals, including lead (Pb), cadmium (Cd), cobalt (Co), zinc (Zn), nickel (Ni), and iron (Fe). Synthetic melanin films were prepared in situ by the deacetylation of diacetoxy indole (DAI) to dihydroxy indole (DHI), followed by the deposition of DHI monomers onto indium tin oxide (ITO) and glassy carbon electrodes (GCE) using cyclic voltammetry (CV), forming a thin layer of synthetic melanin film. The deposition process was characterized by electrochemical quartz crystal microbalance (EQCM) in combination with linear sweep voltammetry (LSV) and amperometry to determine the mass and thickness of the deposited film. Surface morphology and elemental composition were examined using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). In contrast, Fourier-transform infrared (FTIR) and UV–Vis spectroscopy confirmed the melanin’s chemical structure and its polyphenolic functional groups. Differential pulse voltammetry (DPV) and amperometry were employed to evaluate the melanin films’ electrochemical activity and sensitivity for detecting heavy metal ions. Reproducibility and repeatability were rigorously assessed, showing consistent electrochemical performance across multiple electrodes and trials. A comparative analysis of ITO, GCE, and graphite electrodes was conducted to identify the most suitable substrate for melanin film preparation, focusing on stability, electrochemical response, and metal ion sensing efficiency. Finally, the applicability of melanin-coated electrodes was tested on in-house heavy metal water samples, exploring their potential for practical environmental monitoring of toxic heavy metals. The findings highlight synthetic melanin-coated electrodes as a promising platform for sensitive and reliable detection of iron with a sensitivity of 106 nA/ppm and a limit of quantification as low as 1 ppm. Full article

The possibility of reinforcing polymeric matrices with multifunctional fillers for improving structural and functional properties is widely exploited. The compatibility between the filler and the polymeric matrix is crucial, especially for high filler content. In this paper, polymeric matrices of Nylon 6,6 with pyrene chains were successfully synthesized to improve the compatibility with carbonaceous fillers. The compatibility was proven using graphite as a carbonaceous filler. The different properties, including thermal stability, crystallinity, morphology, and local mechanical properties, have been evaluated for various filler contents, and the results have been compared to those of synthetic Nylon 6,6 without pyrene chain terminals. XRD results highlighted that the compatibilization of the composite matrix may lead to an intercalation of the polymeric chains among the graphite layers. This phenomenon leads to the protection of the polymer from thermal degradation, as highlighted by the thermogravimetric analysis (i.e., for a filler content of 20%, the beginning degradation temperature goes from 357 °C for the non-compatibilized matrix to 401 °C for the compatibilized one and the residual at 750 °C goes from 33% to 67%, respectively. A significant improvement in the interphase properties, as proven via Atomic Force Microscopy in Harmonix mode, leads to a considerable increase in local mechanical modulus values. Specifically, the compatibilization of the matrix hosting the graphite leads to a less pronounced difference in modulus values, with more frequent reinforcements that are quantitatively similar along the sample surface. This results from a significantly improved filler distribution with respect to the composite with the non-compatibilized matrix. The present study shows how the thermoplastic/filler compatibilization can sensitively enhance thermal and mechanical properties of the thermoplastic composite, widening its potential use for various high-performance applications, such as in the transport field, e.g., for automotive components (engine parts, gears, bushings, washers), and electrical and electronics applications (heat sinks, casing for electronic devices, and insulating materials). Full article

In the present study, carbon structures from LignoBoost lignin were synthetized using HNO₃/H₂SO₄ one-pot hydrothermal treatment, followed by a thermal treatment. The obtained compounds were characterized using different techniques, such as FTIR, DVS, DLS, XRD, fluorescence imaging and STEM. The formed LCMs presented graphitized structure with quasi-spherical shapes. All obtained materials presented negative values of zeta potential due to the charge from the hydroxyl and carboxyl groups, as confirmed by XPS analysis. All the data obtained sustained the heterogeneous composition of the lignin-based carbon materials, which arise from the complex structure of lignin. Fluorescence imaging demonstrated the potential of the materials as optical imaging agents. Full article

The increasing global demand for clean water is driving the development of advanced wastewater treatment technologies. Graphitic carbon nitride (g-C₃N₄) has emerged as an efficient photocatalyst for degrading organic pollutants, such as synthetic dyes, due to its exceptional thermo-chemical stability. However, its application is limited by an insufficient specific surface area, low photocatalytic efficiency, and an unclear degradation mechanism. In this study, we aimed to enhance g-C₃N₄ by doping it with elemental chlorine, resulting in a series of Cl-C₃N₄ photocatalysts with varying doping ratios, prepared via thermal polymerization. The photocatalytic activity of g-C₃N₄ was assessed by measuring the degradation rate of RhB. A comprehensive characterization of the Cl-C₃N₄ composites was conducted using SEM, XRD, XPS, PL, DRS, BET, EPR, and electrochemical measurements. Our results indicated that the optimized 1:2 Cl-C₃N₄ photocatalyst exhibited exceptional performance, achieving 99.93% RhB removal within 80 min of irradiation. TOC mineralization reached 91.73% after 150 min, and 88.12% removal of antibiotics was maintained after four cycles, demonstrating the excellent stability of the 1:2 Cl-C₃N₄ photocatalyst. Mechanistic investigations revealed that superoxide radicals (·O₂⁻) and singlet oxygen (¹O₂) were the primary reactive oxygen species responsible for the degradation of RhB in the chlorine-doped g-C₃N₄ photocatalytic system. Full article

Biochar is a kind of carbon material with a wide range of sources; it has attracted considerable attention because of its abundant resources and low cost. Potassium hydroxide (KOH) is a strong alkali activator that can effectively change the surface chemical properties and microstructure of biochar. Biochar activated by KOH has a large specific surface area (SSA) and a rich pore structure. Herein, sunflower straw was used as a raw material and KOH as an activator to investigate the preparation of sunflower straw biochar activated by KOH. The effects of synthetic conditions on the performance and structure of the resulting biochar materials were comprehensively analyzed. The final activation conditions were as follows: the impregnation ratio, activation time, and activation temperature were 2:1, 2 h, and 900 °C, respectively. The composition and structure of the prepared biochar were characterized. It was observed by SEM that the surface of the activated biochar became rougher. FTIR, XRD, XPS, and Raman characterization showed that the aromaticity and graphitization degree of the activated biochar increased. The activation process of biochar was analyzed via multiple techniques, aiming to lay the foundation for the wide application of biochar materials. Full article

Understanding mold flux crystallization is essential for assessing heat transfer during steel casting. The complexity of the mold gap presents challenges in identifying the optimal testing method and nucleation type. This study investigates how variations in wetting properties influence nucleation dynamics, in particular the wetting behaviors of mold flux in platinum and graphite crucibles and how they affect crystallization temperatures and solidification mechanisms. Advanced analytical techniques, including confocal laser scanning microscopy (CLSM), and differential scanning calorimetry (DSC) were employed to analyze nucleation under different conditions, with calibration using synthetic slag, Li₂SO₄, and thermodynamic equilibrium simulations. The findings highlight the crucial role of crucible materials in modifying nucleation energy barriers and undercooling requirements. These insights enhance the understanding of mold flux behavior, contributing to the refinement of testing methodologies and the optimization of heat transfer and solidification processes in continuous casting. Full article

The present study developed a novel approach for transforming red mud (RM) into soft magnetic materials (SMMs) for applications in advanced electrical devices in the form of Fe-Si and Fe-Si-Al alloys. A total of ten blends were prepared based on two RMs, three iron oxide additives (Fe₂O₃, black and red mill scales), alumina and carbonaceous reductants in a range of proportions. Carbothermic reduction of the blends was carried out in a vertical Tamman resistance furnace at 1600–1650 °C for 30 min in an argon atmosphere; synthetic graphite was used as a reductant. Reaction products were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray fluorescence (XRF) and X-ray diffraction (XRD). Significant amounts of Fe-rich metallic droplets/regions of different grain sizes (0.5 to 500 μm) were produced in these studies. The formation of Fe-Si alloys with Si contents from 3.9 to 6.7 wt.% was achieved in 8 out of 10 blends; the optimal levels of Si for SMMs ranged from 3.2 to 6.5 wt.%. There was clear evidence for the formation of Fe-Si-Al (up to 1.8 wt.% Al) alloys in 4 out of 10 blends. In addition to lowering operating challenges associated with RM processing, blending of RMs with iron oxide additives and alumina presents a novel recycling approach for converting RMs into valuable SMMs for possible emerging applications in renewable energy, storage, electrical vehicles and other fields. Along with reducing RM stockpiles across the globe, this approach is expected to improve resource efficiency, mitigating environmental impacts while generating economic benefits. Full article

Oxazole, a versatile and significant heteroarene, serves as a bridge between synthetic organic chemistry and applications in the medicinal, pharmaceutical, and industrial fields. Polycyclic aromatic compounds with amino groups substituted at the 2-position of an oxazole, such as 2-aminonaphthoxazoles, are expected to be functional probes, but their synthetic methods are extremely limited. Herein, we describe electrochemical reactions of 3-amino-2-naphthol or 3-amino-2-anthracenol and isothiocyanates in DMSO, using a graphite electrode as an anode and a platinum electrode as a cathode in the presence of potassium iodide (KI), which afford N-arylnaphtho- and N-arylanthra[2,3-d]oxazol-2-amines via cyclodesulfurization. This reaction is the first example of synthesis of 2-aminoxazole-based polycyclic compounds using an electrochemical reaction. An examination of the spectroscopic properties of polycyclic oxazoles revealed that the λ_abs value of the tetracyclic oxazoles was redshifted relative to that of the tricyclic oxazoles. Moreover, synthesized naphthalene/anthracene-fused tricyclic and tetracyclic oxazoles exhibited extended π-conjugated skeletons and fluoresced in the 340–430 nm region in chloroform. Full article

Semiconductor polymeric graphitic carbon nitride (g-C₃N₄) photocatalysts have garnered significant and rapidly increasing interest in the realm of visible light-driven hydrogen evolution reactions. This interest stems from their straightforward synthesis, ease of functionalization, appealing electronic band structure, high physicochemical and thermal stability, and robust photocatalytic activity. This review starts with the basic principle of photocatalysis and the development history, synthetic strategy, and structural properties of g-C₃N₄ materials, followed by the rational design and engineering of g-C₃N₄ from the perspectives of nano-morphological control and electronic band tailoring. Some representative results, including experimental and theoretical calculations, are listed to show the advantages of optimizing the above two characteristics for performance improvement in photocatalytic hydrogen evolution from water splitting. The existing opportunities and challenges of g-C₃N₄ photocatalysts are outlined to illuminate the developmental trajectory of this field. This paper provides guidance for the preparation of g-C₃N₄ and to better understand the current state of the art for future research directions. Full article

In this work, the possibilities of introducing nitric acid molecules with a solution concentration of 75–98% into graphite matrices in the form of synthetic quasi-monocrystal graphite and natural graphite of four different farcical compositions were determined in order to identify factors of the acid concentration and graphite size on the production process and properties of graphite foil. The actual stage of graphite intercalation in the resulting compound was determined by X-ray diffraction analysis (XRD). The differences in the temporal patterns of the intercalation process for different intercalation stages (from 2 to 5) are demonstrated. The obtained acid solutions were used in the manufacturing of flexible graphite foil from natural graphite of four different particle size distributions. The mass characteristics of the intermediate and final products were determined as the graphite was treated with these solutions. The actual difference in the characteristics of the raw materials and intermediate synthetic products was recorded by measuring the electrical conductivity of the final material, graphite foil. Analysis of the results has shown that a decrease in the acid concentration of a solution leads to an increase in the intercalation stage. Weight gains due to the formation of oxygen-containing groups and the introduction of water and acid were reduced by this effect, whereas the yield of the final product (thermally expanded graphite) increased. Foil made of thermally expanded graphite obtained from intercalated compounds of high stages had greater electrical conductivity. An improvement in the conductive properties of the material implies that there should be fewer defects in its structure. Full article

Carbon-reinforced polymer composites form an important category of advanced materials, and there is an increasing demand to enhance their performance using more convenient and scalable processes at low costs. In the present study, graphitic flakes were prepared by the mechanical exfoliation of synthetic graphite electrodes and utilized as an abundant and potentially low-cost filler to fabricate epoxy-based composites with different additive ratios of 1–10 wt.%. The morphological, structural, thermal, and mechanical properties of these composites were investigated. It was found that the thermal conductivity of the composites increases by adding graphite, and this increase mainly depends on the ratio of the graphite additive. The addition of graphite was found to have a diverse effect on the mechanical properties of the composites: the tensile strength of the composites decreases with the addition of graphite, whilst their compressive strength and elastic modulus are enhanced. The results demonstrate that incorporating 5 wt% of commercially available graphite into epoxy not only raises the thermal conductivity of the material from 0.223 to 0.485 W/m·K, but also enhances its compressive strength from 66 MPa to 72 MPa. The diverse influence of graphite provides opportunities to prepare epoxy composites with desirable properties for different applications. Full article

The early diagnosis of tumorigenesis is crucial for clinical treatment, but the resolution and sensitivity of conventional short-wavelength biomarkers are not ideal because of the complicated interference in living tissue. Herein, a nicotinamide adenine dinucleotide (NAD⁺)-responsive probe with deep-red emissive ratiometric fluorescence was synthetized as a promising target for energy metabolism patterns during tumorigenesis. Interestingly, the solvents H₃PO₄ and 2,2′-dithiodibenzoic acid enhanced the red emission (640 and 680 nm) of o-phenylenediamine-based carbon dots (CDs), leading to the formation of a nanoscale graphite-like skeleton covered with -P=O, -CONH-, -COOH and -NH₂ on their surfaces. Meanwhile, this method exhibited high sensitivity to the discriminating target NAD⁺, with a detection limit of 63 μM due to the inner filter effect and fluorescence resonance energy transfer process between NAD⁺ and CDs, which is superior to the reported capillary electrophoresis and liquid chromatographic detection methods (the reported detection limit was about 0.2 mM) in complex biological samples and even cancer cells. Encouragingly, NAD⁺ significantly promoted nucleus-targeting fluorescence and cell migration compared to GSH and pH stimulation, which were gradually eliminated in human hepatocellular carcinoma (HepG2) cells after 2-deoxy-d-Glucose inhibited the glycolytic phenotype. The proposed method holds great potential for the temporal and spatial resolution of NAD⁺-dependent tumor diagnosis in complex living systems. Full article

Currently, postulated trends and law regulations tend to direct polymer technology toward sustainability and environmentally friendly solutions. These approaches are expressed by keeping materials in a loop aimed at the circular economy and by reducing the environmental burdens related to the production and use of polymers and polymer-based materials. The application of recycled or waste-based materials often deals efficiently with the first issue but at the expense of the final products’ performance, which requires various additives, often synthetic and petroleum-based, with limited sustainability. Therefore, a significant portion of research is often required to address the drawbacks induced by the application of secondary raw materials. Herein, the presented study aimed to investigate the fire performance of polymer composites containing highly flammable matrix polyurethane (PU) foam and filler ground tire rubber (GTR) originating from car tire recycling. Due to the nature of both phases and potential applications in the construction and building or automotive sectors, the flammability of these composites should be reduced. Nevertheless, this issue has hardly been analyzed in literature and dominantly in our previous works. Herein, the presented work provided the next step and investigated the input of nanoclays to the synergistic flammability reduction in flexible, foamed PU/GTR composites. Hybrid compositions of organophosphorus FRs with expandable graphite (EG) in varying proportions and with the addition of surface-modified nanoclays were examined. Changes in the parameters obtained during cone calorimeter tests were determined, discussed, and evaluated with the fire performance index and flame retardancy index, two parameters whose goal is to quantify the overall fire performance of polymer-based materials. Full article

Synthetic graphite of complex fractional composition was mixed with phenolic resin as a binder and pore-forming component. The mixtures were pressed and subsequently heat-treated to obtain porous matrices. The structural transformations of phenolic resin by heating up to 900 °C in oxygen and inert gas media were studied and the patterns of amorphization of fixed carbon formed on the walls of the pore system during carbonization were investigated. We found regularities in the changes in matrix volume density in the function of the open porosity and the average pore diameter. It is shown that, in order to obtain graphitized carbon matrices with a density of 1 g/cm³ and an open porosity of at least 50%, it is necessary to introduce no more than 20% of phenolic resin into the molding powder with an equal content of 60, 100 and 250 μm graphite fractions. This allows for high intensity and completeness of bulk silicon infiltration. Full article