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Search Results (569)

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Keywords = surface-strengthening process

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16 pages, 3282 KiB  
Article
First-Principles Study on Periodic Pt2Fe Alloy Surface Models for Highly Efficient CO Poisoning Resistance
by Junmei Wang, Qingkun Tian, Harry E. Ruda, Li Chen, Maoyou Yang and Yujun Song
Nanomaterials 2025, 15(15), 1185; https://doi.org/10.3390/nano15151185 (registering DOI) - 1 Aug 2025
Abstract
Surface and sub-surface atomic configurations are critical for catalysis as they host the active sites governing electrochemical processes. This study employs density functional theory (DFT) calculations and Monte Carlo simulations combined with the cluster-expansion approach to investigate atom distribution and Pt segregation in [...] Read more.
Surface and sub-surface atomic configurations are critical for catalysis as they host the active sites governing electrochemical processes. This study employs density functional theory (DFT) calculations and Monte Carlo simulations combined with the cluster-expansion approach to investigate atom distribution and Pt segregation in Pt-Fe alloys across varying Pt/Fe ratios. Our simulations reveal a strong tendency for Pt atoms to segregate to the surface layer while Fe atoms enrich the sub-surface region. Crucially, the calculations predict the stability of a periodic Pt2Fe alloy surface model, characterized by specific defect structures, at low platinum content and low annealing temperatures. Electronic structure analysis indicates that forming this Pt2Fe surface alloy lowers the d-band center of Pt atoms, weakening CO adsorption and thereby enhancing resistance to CO poisoning. Although defect-induced strains can modulate the d-band center, crystal orbital Hamilton population (COHP) analysis confirms that such strains generally strengthen Pt-CO interactions. Therefore, the theoretical design of Pt2Fe alloy surfaces and controlling defect density are predicted to be effective strategies for enhancing catalyst resistance to CO poisoning. This work highlights the advantages of periodic Pt2Fe surface models for anti-CO poisoning and provides computational guidance for designing efficient Pt-based electrocatalysts. Full article
(This article belongs to the Section Theory and Simulation of Nanostructures)
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21 pages, 3814 KiB  
Article
Features of the Structure of Layered Epoxy Composite Coatings Formed on a Metal-Ceramic-Coated Aluminum Base
by Volodymyr Korzhyk, Volodymyr Kopei, Petro Stukhliak, Olena Berdnikova, Olga Kushnarova, Oleg Kolisnichenko, Oleg Totosko, Danylo Stukhliak and Liubomyr Ropyak
Materials 2025, 18(15), 3620; https://doi.org/10.3390/ma18153620 (registering DOI) - 1 Aug 2025
Abstract
Difficult, extreme operating conditions of parabolic antennas under precipitation and sub-zero temperatures require the creation of effective heating systems. The purpose of the research is to develop a multilayer coating containing two metal-ceramic layers, epoxy composite layers, carbon fabric, and an outer layer [...] Read more.
Difficult, extreme operating conditions of parabolic antennas under precipitation and sub-zero temperatures require the creation of effective heating systems. The purpose of the research is to develop a multilayer coating containing two metal-ceramic layers, epoxy composite layers, carbon fabric, and an outer layer of basalt fabric, which allows for effective heating of the antenna, and to study the properties of this coating. The multilayer coating was formed on an aluminum base that was subjected to abrasive jet processing. The first and second metal-ceramic layers, Al2O3 + 5% Al, which were applied by high-speed multi-chamber cumulative detonation spraying (CDS), respectively, provide maximum adhesion strength to the aluminum base and high adhesion strength to the third layer of the epoxy composite containing Al2O3. On this not-yet-polymerized layer of epoxy composite containing Al2O3, a layer of carbon fabric (impregnated with epoxy resin) was formed, which serves as a resistive heating element. On top of this carbon fabric, a layer of epoxy composite containing Cr2O3 and SiO2 was applied. Next, basalt fabric was applied to this still-not-yet-polymerized layer. Then, the resulting layered coating was compacted and dried. To study this multilayer coating, X-ray analysis, light and raster scanning microscopy, and transmission electron microscopy were used. The thickness of the coating layers and microhardness were measured on transverse microsections. The adhesion strength of the metal-ceramic coating layers to the aluminum base was determined by both bending testing and peeling using the adhesive method. It was established that CDS provides the formation of metal-ceramic layers with a maximum fraction of lamellae and a microhardness of 7900–10,520 MPa. In these metal-ceramic layers, a dispersed subgrain structure, a uniform distribution of nanoparticles, and a gradient-free level of dislocation density are observed. Such a structure prevents the formation of local concentrators of internal stresses, thereby increasing the level of dispersion and substructural strengthening of the metal-ceramic layers’ material. The formation of materials with a nanostructure increases their strength and crack resistance. The effectiveness of using aluminum, chromium, and silicon oxides as nanofillers in epoxy composite layers was demonstrated. The presence of structures near the surface of these nanofillers, which differ from the properties of the epoxy matrix in the coating, was established. Such zones, specifically the outer surface layers (OSL), significantly affect the properties of the epoxy composite. The results of industrial tests showed the high performance of the multilayer coating during antenna heating. Full article
(This article belongs to the Section Metals and Alloys)
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30 pages, 7472 KiB  
Article
Small but Mighty: A Lightweight Feature Enhancement Strategy for LiDAR Odometry in Challenging Environments
by Jiaping Chen, Kebin Jia and Zhihao Wei
Remote Sens. 2025, 17(15), 2656; https://doi.org/10.3390/rs17152656 (registering DOI) - 31 Jul 2025
Abstract
LiDAR-based Simultaneous Localization and Mapping (SLAM) serves as a fundamental technology for autonomous navigation. However, in complex environments, LiDAR odometry often experience degraded localization accuracy and robustness. This paper proposes a computationally efficient enhancement strategy for LiDAR odometry, which improves system performance by [...] Read more.
LiDAR-based Simultaneous Localization and Mapping (SLAM) serves as a fundamental technology for autonomous navigation. However, in complex environments, LiDAR odometry often experience degraded localization accuracy and robustness. This paper proposes a computationally efficient enhancement strategy for LiDAR odometry, which improves system performance by reinforcing high-quality features throughout the optimization process. For non-ground features, the method employs statistical geometric analysis to identify stable points and incorporates a contribution-weighted optimization scheme to strengthen their impact in point-to-plane and point-to-line constraints. In parallel, for ground features, locally stable planar surfaces are fitted to replace discrete point correspondences, enabling more consistent point-to-plane constraint formulation during ground registration. Experimental results on the KITTI and M2DGR datasets demonstrated that the proposed method significantly improves localization accuracy and system robustness, while preserving real-time performance with minimal computational overhead. The performance gains were particularly notable in scenarios dominated by unstructured environments. Full article
(This article belongs to the Special Issue Laser Scanning in Environmental and Engineering Applications)
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22 pages, 7102 KiB  
Article
Electrolytic Plasma Hardening of 20GL Steel: Thermal Modeling and Experimental Characterization of Surface Modification
by Bauyrzhan Rakhadilov, Rinat Kurmangaliyev, Yerzhan Shayakhmetov, Rinat Kussainov, Almasbek Maulit and Nurlat Kadyrbolat
Appl. Sci. 2025, 15(15), 8288; https://doi.org/10.3390/app15158288 - 25 Jul 2025
Viewed by 95
Abstract
This study investigates the thermal response and surface modification of low-carbon manganese-alloyed 20GL steel during electrolytic plasma hardening. The objective was to evaluate the feasibility of surface hardening 20GL steel—traditionally considered difficult to quench—by combining high-rate surface heating with rapid cooling in an [...] Read more.
This study investigates the thermal response and surface modification of low-carbon manganese-alloyed 20GL steel during electrolytic plasma hardening. The objective was to evaluate the feasibility of surface hardening 20GL steel—traditionally considered difficult to quench—by combining high-rate surface heating with rapid cooling in an electrolyte medium. To achieve this, a transient two-dimensional heat conduction model was developed to simulate temperature evolution in the steel sample under three voltage regimes. The model accounted for dynamic thermal properties and non-linear boundary conditions, focusing on temperature gradients across the thickness. Experimental temperature measurements were obtained using a K-type thermocouple embedded at a depth of 2 mm, with corrections for sensor inertia based on exponential response behavior. A comparison between simulation and experiment was conducted, focusing on peak temperatures, heating and cooling rates, and the effective thermal penetration depth. Microhardness profiling and metallographic examination confirmed surface strengthening and structural refinement, which intensified with increasing voltage. Importantly, the study identified a critical cooling rate threshold of approximately 50 °C/s required to initiate martensitic transformation in 20GL steel. These findings provide a foundation for future optimization of quenching strategies for low-carbon steels by offering insight into the interplay between thermal fluxes, surface kinetics, and process parameters. Full article
(This article belongs to the Section Materials Science and Engineering)
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21 pages, 5181 KiB  
Article
TEB-YOLO: A Lightweight YOLOv5-Based Model for Bamboo Strip Defect Detection
by Xipeng Yang, Chengzhi Ruan, Fei Yu, Ruxiao Yang, Bo Guo, Jun Yang, Feng Gao and Lei He
Forests 2025, 16(8), 1219; https://doi.org/10.3390/f16081219 - 24 Jul 2025
Viewed by 291
Abstract
The accurate detection of surface defects in bamboo is critical to maintaining product quality. Traditional inspection methods rely heavily on manual labor, making the manufacturing process labor-intensive and error-prone. To overcome these limitations, TEB-YOLO is introduced in this paper, a lightweight and efficient [...] Read more.
The accurate detection of surface defects in bamboo is critical to maintaining product quality. Traditional inspection methods rely heavily on manual labor, making the manufacturing process labor-intensive and error-prone. To overcome these limitations, TEB-YOLO is introduced in this paper, a lightweight and efficient defect detection model based on YOLOv5s. Firstly, EfficientViT replaces the original YOLOv5s backbone, reducing the computational cost while improving feature extraction. Secondly, BiFPN is adopted in place of PANet to enhance multi-scale feature fusion and preserve detailed information. Thirdly, an Efficient Local Attention (ELA) mechanism is embedded in the backbone to strengthen local feature representation. Lastly, the original CIoU loss is replaced with EIoU loss to enhance localization precision. The proposed model achieves a precision of 91.7% with only 10.5 million parameters, marking a 5.4% accuracy improvement and a 22.9% reduction in parameters compared to YOLOv5s. Compared with other mainstream models including YOLOv5n, YOLOv7, YOLOv8n, YOLOv9t, and YOLOv9s, TEB-YOLO achieves precision improvements of 11.8%, 1.66%, 2.0%, 2.8%, and 1.1%, respectively. The experiment results show that TEB-YOLO significantly improves detection precision and model lightweighting, offering a practical and effective solution for real-time bamboo surface defect detection. Full article
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18 pages, 2695 KiB  
Article
Environmentally Sustainable Functionalized WS2 Nanoparticles as Curing Promoters and Interface Modifiers in Epoxy Nanocomposites
by Lyazzat Tastanova, Amirbek Bekeshev, Sultan Nurlybay, Andrey Shcherbakov and Anton Mostovoy
Nanomaterials 2025, 15(15), 1145; https://doi.org/10.3390/nano15151145 - 24 Jul 2025
Viewed by 323
Abstract
This study investigates the effect of the surface functionalization of tungsten disulfide (WS2) nanoparticles with aminoacetic acid (glycine) on the structure, curing behavior, and mechanical performance of epoxy nanocomposites. Aminoacetic acid, as a non-toxic, bio-based modifier, enables a sustainable approach to [...] Read more.
This study investigates the effect of the surface functionalization of tungsten disulfide (WS2) nanoparticles with aminoacetic acid (glycine) on the structure, curing behavior, and mechanical performance of epoxy nanocomposites. Aminoacetic acid, as a non-toxic, bio-based modifier, enables a sustainable approach to producing more efficient nanofillers. Functionalization, as confirmed by FTIR, EDS, and XRD analyses, led to elevated surface polarity and greater chemical affinity between WS2 and the epoxy matrix, thereby promoting uniform nanoparticle dispersion. The strengthened interfacial bonding resulted in a notable decrease in the curing onset temperature—from 51 °C (for pristine WS2) to 43 °C—accompanied by an increase in polymerization enthalpy from 566 J/g to 639 J/g, which reflects more extensive crosslinking. The SEM examination of fracture surfaces revealed tortuous crack paths and localized plastic deformation zones, indicating superior fracture resistance. Mechanical testing showed marked improvements in flexural and tensile strength, modulus, and impact toughness at the optimal WS2 loading of 0.5 phr and a 7.5 wt% aminoacetic acid concentration. The surface-modified WS2 nanoparticles, which perform dual functions, not only reinforce interfacial adhesion and structural uniformity but also accelerate the curing process through chemical interaction with epoxy groups. These findings support the development of high-performance, environmentally sustainable epoxy nanocomposites utilizing amino acid-modified 2D nanofillers. Full article
(This article belongs to the Section Synthesis, Interfaces and Nanostructures)
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32 pages, 1156 KiB  
Article
A Study of the Response Surface Methodology Model with Regression Analysis in Three Fields of Engineering
by Hsuan-Yu Chen and Chiachung Chen
Appl. Syst. Innov. 2025, 8(4), 99; https://doi.org/10.3390/asi8040099 - 21 Jul 2025
Viewed by 323
Abstract
Researchers conduct experiments to discover factors influencing the experimental subjects, so the experimental design is essential. The response surface methodology (RSM) is a special experimental design used to evaluate factors significantly affecting a process and determine the optimal conditions for different factors. The [...] Read more.
Researchers conduct experiments to discover factors influencing the experimental subjects, so the experimental design is essential. The response surface methodology (RSM) is a special experimental design used to evaluate factors significantly affecting a process and determine the optimal conditions for different factors. The relationship between response values and influencing factors is mainly established using regression analysis techniques. These equations are then used to generate contour and surface response plots to provide researchers with further insights. The impact of regression techniques on response surface methodology (RSM) model building has not been studied in detail. This study uses complete regression techniques to analyze sixteen datasets from the literature on semiconductor manufacturing, steel materials, and nanomaterials. Whether each variable significantly affected the response value was assessed using backward elimination and a t-test. The complete regression techniques used in this study included considering the significant influencing variables of the model, testing for normality and constant variance, using predictive performance criteria, and examining influential data points. The results of this study revealed some problems with model building in RSM studies in the literature from three engineering fields, including the direct use of complete equations without statistical testing, deletion of variables with p-values above a preset value without further examination, existence of non-normality and non-constant variance conditions of the dataset without testing, and presence of some influential data points without examination. Researchers should strengthen training in regression techniques to enhance the RSM model-building process. Full article
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19 pages, 9988 KiB  
Article
Research on Modification Technology of Laser Cladding Stellite6/Cu Composite Coating on the Surface of 316L Stainless Steel Plow Teeth
by Wenhua Wang, Qilang He, Wenqing Shi and Weina Wu
Micromachines 2025, 16(7), 827; https://doi.org/10.3390/mi16070827 - 20 Jul 2025
Viewed by 290
Abstract
Plow loosening machines are essential agricultural machinery in the agricultural production process. Improving the surface strengthening process and extending the working life of the plow teeth of the plow loosening machine are of great significance. In this paper, the preparation of Stellite6/Cu composite [...] Read more.
Plow loosening machines are essential agricultural machinery in the agricultural production process. Improving the surface strengthening process and extending the working life of the plow teeth of the plow loosening machine are of great significance. In this paper, the preparation of Stellite6/Cu composite coating on the surface of 316L steel substrate intended for strengthening the plow teeth of a plow loosening machine using laser cladding technology was studied. The influence of different laser process parameters on the microstructure and properties of Stellite6/Cu composite coating was investigated. The composite coating powder was composed of Stellite6 powder with a different weight percent of copper. Microstructural analysis, phase composition, elemental distribution, microhardness, wear resistance, and corrosion resistance of the composite coatings on the plow teeth were analyzed using scanning electron microscopy (SEM), X-ray diffraction (XRD), microhardness testing, energy dispersive spectroscopy (EDS), friction and wear testing, and electrochemical workstation measurements. The results showed that (1) When the laser power was 1000 W, the average hardness of the prepared Stellite6/Cu composite layer achieved the highest hardness, approximately 1.36 times higher than the average hardness of the substrate, and the composite coating prepared exhibited the best wear resistance; (2) When the scanning speed was 800 mm/min, the composite coating exhibited the lowest average friction coefficient and the optimal corrosion resistance in a 3.5% wt.% NaCl solution with a self-corrosion current density of −7.55 µA/cm2; (3) When the copper content was 1 wt.%, the composite coating achieved the highest average hardness with 515.2 HV, the lowest average friction coefficient with 0.424, and the best corrosion resistance with a current density of −8.878 µA/cm2. Full article
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16 pages, 6100 KiB  
Article
Investigation of the Friction and Wear Behavior of Cr-Mo-V Steel with Different Surface Treatment Processes
by Wei Zhang, Jian Zhang, Shizhong Wei, Liuliang Chen, Wei Zhang, Zhenhuan Sun, Chong Chen, Feng Mao, Xiaodong Wang, Caihong Dou and Cheng Zhang
Lubricants 2025, 13(7), 313; https://doi.org/10.3390/lubricants13070313 - 18 Jul 2025
Viewed by 315
Abstract
Hot work die steel is an alloy steel with good high-temperature performance, which is widely used in mechanical manufacturing, aerospace, and other fields. During the working process of hot working mold steel, it is subjected to high temperature, wear, and other effects, which [...] Read more.
Hot work die steel is an alloy steel with good high-temperature performance, which is widely used in mechanical manufacturing, aerospace, and other fields. During the working process of hot working mold steel, it is subjected to high temperature, wear, and other effects, which can lead to a decrease in the surface hardness of the mold, accelerate surface damage, shorten the service life, and reduce the quality of the workpiece. In order to improve the wear resistance of the mold, this paper conducts two surface treatments, chrome plating and nitriding, on the surface of hot work mold steel, and compares the high-temperature wear behavior of the materials after the two surface treatments. The results indicate that the hot work die steel obtained higher surface hardness and wear resistance after nitriding surface modification. After nitriding treatment, the surface of hot work die steel contains ε phase (Fe2–3N), which improves its surface hardness and wear resistance, thus exhibiting better surface hardness and wear resistance than the chrome-plated sample. In this study, the high-temperature wear behavior of hot work die steel after two kinds of surface strengthening treatments was deeply discussed, and the high-temperature wear mechanism of steel after surface strengthening was revealed. It provides a theoretical basis and experimental basis for the surface modification of hot working die steel, and also provides new ideas and methods for improving the service life and workpiece quality of hot working die steel in industrial production. In this study, the advantages and disadvantages of high-temperature wear resistance of hot working die steel after chromium plating and nitriding were systematically compared for the first time, which provided a scientific basis for the selection of surface strengthening technology of hot working die steel and had important academic value and practical application significance. Full article
(This article belongs to the Special Issue Wear-Resistant Coatings and Film Materials)
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20 pages, 4185 KiB  
Article
The Reactivated Residual Strength: Laboratory Tests and Practical Considerations
by Paolo Carrubba
Appl. Sci. 2025, 15(14), 7976; https://doi.org/10.3390/app15147976 - 17 Jul 2025
Viewed by 177
Abstract
As is already known, some currently stable landslides may have been activated in the past along a pre-existing sliding surface and reached the residual strength there, as a consequence of high-cumulative displacements. After a fairly long period of quiescence, these landslides can reactivate [...] Read more.
As is already known, some currently stable landslides may have been activated in the past along a pre-existing sliding surface and reached the residual strength there, as a consequence of high-cumulative displacements. After a fairly long period of quiescence, these landslides can reactivate due to a temporary increase in destabilising forces capable of mobilising the residual strength along the same sliding surface again. Some recent studies have suggested that, under certain conditions, the strength mobilised upon reactivation may slightly exceed the residual value and then decay towards the latter as the displacement progresses. Regarding this matter, many previous studies have hypothesised that some geotechnical variables could affect the recovered strength more significantly: the length of the ageing time, the vertical stress, the stress history, and the speed with which the reactivation occurs. The aim of this research is to confirm whether such recovery of strength upon reactivation is possible and which geotechnical parameters have the greatest influence on the process. To this end, laboratory tests were carried out with the Bromhead ring shear apparatus on normally consolidated saturated samples of both natural soils and clays provided by industry (bentonite and kaolin). The coupling effect of the ageing time, the vertical stress, and the reactivation speed on the mobilised strength upon reactivation were investigated, starting from a pre-existing residual state of these samples. Within the limits of this research, the results seem to confirm that all three geotechnical variables are influential, with a greater impact on the reactivation speed and, subordinately, on the ageing time for long quiescence periods. Therefore, it is concluded that a quiescent landslide could show a reactivated strength slightly higher than the residual value if the destabilising action could arise with a certain rapidity. Conversely, if the destabilising action occurs very slowly, the mobilised strength could correspond to the residual value. The experimental results of this research may find some application in the design of strengthening works for a stable quiescent landslide that could experience a fairly rapid increase in destabilising actions, such as in the case of seismic stress, morphological modification of the slope, or a rising water table. Full article
(This article belongs to the Topic Geotechnics for Hazard Mitigation, 2nd Edition)
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21 pages, 10296 KiB  
Article
Spatiotemporal Mechanical Effects of Framework–Slope Systems Under Frost Heave Conditions
by Wendong Li, Xiaoqiang Hou, Jixian Ren and Chaoyang Wu
Appl. Sci. 2025, 15(14), 7877; https://doi.org/10.3390/app15147877 - 15 Jul 2025
Viewed by 263
Abstract
To investigate the slope instability caused by differential frost heaving mechanisms from the slope crest to the toe during frost heave processes, this study takes a typical silty clay slope in Xinjiang, China, as the research object. Through indoor triaxial consolidated undrained shear [...] Read more.
To investigate the slope instability caused by differential frost heaving mechanisms from the slope crest to the toe during frost heave processes, this study takes a typical silty clay slope in Xinjiang, China, as the research object. Through indoor triaxial consolidated undrained shear tests, eight sets of natural and frost-heaved specimens were prepared under confining pressure conditions ranging from 100 to 400 kPa. The geotechnical parameters of the soil in both natural and frost-heaved states were obtained, and a spatiotemporal thermo-hydro-mechanical coupled numerical model was established to reveal the dynamic evolution law of anchor rod axial forces and the frost heave response mechanism between the frame and slope soil. The analytical results indicate that (1) the frost heave process is influenced by slope boundaries, resulting in distinct spatial variations in the temperature field response across the slope surface—namely pronounced responses at the crest and toe but a weaker response in the mid-slope. (2) Under the coupled drive of the water potential gradient and gravitational potential gradient, the ice content in the toe area increases significantly, and the horizontal frost heave force exhibits exponential growth, reaching its peak value of 92 kPa at the toe in February. (3) During soil freezing, the reverse stress field generated by soil arching shows consistent temporal variation trends with the temperature field. Along the height of the soil arch, the intensity of the reverse frost heave force field displays a nonlinear distribution characteristic of initial strengthening followed by attenuation. (4) By analyzing the changes in anchor rod axial forces during frost heaving, it was found that axial forces during the frost heave period are approximately 1.3 times those under natural conditions, confirming the frost heave period as the most critical condition for frame anchor design. Furthermore, through comparative analysis with 12 months of on-site anchor rod axial force monitoring data, the reliability and accuracy of the numerical simulation model were validated. These research outcomes provide a theoretical basis for the design of frame anchor support systems in seasonally frozen regions. Full article
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13 pages, 5099 KiB  
Article
Effect of Grain Size Distribution on Frictional Wear and Corrosion Properties of (FeCoNi)86Al7Ti7 High-Entropy Alloys
by Qinhu Sun, Pan Ma, Hong Yang, Kaiqiang Xie, Shiguang Wan, Chunqi Sheng, Zhibo Chen, Hongji Yang, Yandong Jia and Konda Gokuldoss Prashanth
Entropy 2025, 27(7), 747; https://doi.org/10.3390/e27070747 - 12 Jul 2025
Viewed by 226
Abstract
Optimization of grain size distribution in high-entropy alloys (HEAs) is a promising design strategy to overcome wear and corrosion resistance. In this study, a (FeCoNi)86Al7Ti7 high-entropy alloy with customized isometric and heterogeneous structure, as well as fine-crystal isometric [...] Read more.
Optimization of grain size distribution in high-entropy alloys (HEAs) is a promising design strategy to overcome wear and corrosion resistance. In this study, a (FeCoNi)86Al7Ti7 high-entropy alloy with customized isometric and heterogeneous structure, as well as fine-crystal isometric design by SPS, is investigated for microstructure, surface morphology, hardness, frictional wear, and corrosion resistance. The effects of the SPS process on the microstructure and mechanical behavior are elucidated, and the frictional wear and corrosion resistance of the alloys are improved with heterogeneous structural fine-grain strengthening and uniform fine-grain strengthening. The wear mechanisms and corrosion behavior mechanisms of (FeCoNi)86Al7Ti7 HEAs with different phase structure designs are elaborated. This work highlights the potential of using powder metallurgy to efficiently and precisely control and optimize the multi-scale microstructure of high-entropy alloys, thereby improving their frictional wear and corrosion properties in demanding applications. Full article
(This article belongs to the Special Issue Recent Advances in High Entropy Alloys)
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22 pages, 5625 KiB  
Article
Corrosion Resistance Mechanism in WC/FeCrNi Composites: Decoupling the Role of Spherical Versus Angular WC Morphologies
by Xiaoyi Zeng, Renquan Wang, Xin Tian and Ying Liu
Metals 2025, 15(7), 777; https://doi.org/10.3390/met15070777 - 9 Jul 2025
Viewed by 262
Abstract
In this study, we investigated the electrochemical corrosion behavior and mechanisms of FeCrNi/WC alloys with varying contents of CTC-S (spherical WC) and CTC-A (angular WC) in a 3.5 wt.% NaCl solution, addressing the corrosion resistance requirements for stainless steel composites in marine environments. [...] Read more.
In this study, we investigated the electrochemical corrosion behavior and mechanisms of FeCrNi/WC alloys with varying contents of CTC-S (spherical WC) and CTC-A (angular WC) in a 3.5 wt.% NaCl solution, addressing the corrosion resistance requirements for stainless steel composites in marine environments. The electrochemical test results demonstrate that the corrosion resistance of the alloy initially increases with the CTC-A content, followed by a decrease, which is associated with the formation, stability, and rupture of the passivated film. Nyquist and Bode diagrams for electrochemical impedance spectroscopy confirm that the charge transfer resistance of the passivated film is the primary determinant of the composite’s corrosion performance. A modest increase in CTC-A contributes to the formation of a more heterogeneous second phase, providing a physical barrier and enhancing solid solution strengthening, and thus delaying the cracking and corrosion processes of the passivation film. However, excessive CTC-A content leads to significant dissolution of the alloy’s reinforcement phase and promotes decarburization, resulting in the formation of corrosion pits, craters, and cracks that compromise the passivation film and expose fresh alloy surfaces to further corrosion. When the CTC-A content is 10% and the CTC-S content is 30%, this combination results in minimal degradation in the corrosion performance (0.213 μA·cm2) while balancing the hardness and toughness of the alloy. Additionally, electrochemical evaluations reveal that incorporating angular CTC-A particles at 10 vol% effectively delays the breakdown of the passivation film by mitigating the interfacial galvanic coupling through enhancing the mechanical interlocking at the WC/FeCrNi interface. The CTC-A/CTC-S hybrid system exhibits a remarkable 62% reduction in the pitting propagation rate compared to composites reinforced solely with spherical WC, which is attributed to the preferential dissolution of angular WC protrusions that sacrificially suppress crack initiation at the phase boundaries. Full article
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20 pages, 18136 KiB  
Article
Effect of Oxidation and Silane Modifications Applied to the Bonded Material and Fibers in Carbon-Fiber-Reinforced Composite Adhesive Joints
by Iclal Avinc Akpinar, Ömer Faruk Koçyiğit and Selcuk Atasoy
Polymers 2025, 17(14), 1893; https://doi.org/10.3390/polym17141893 - 8 Jul 2025
Cited by 1 | Viewed by 423
Abstract
In carbon-fiber-reinforced composites, hydroxyl and carboxyl groups are formed on the carbon fiber surface as a result of the oxidation process applied to the fibers. These groups strengthen the interfacial bond between the fibers and the epoxy resin. In addition, the silanization process [...] Read more.
In carbon-fiber-reinforced composites, hydroxyl and carboxyl groups are formed on the carbon fiber surface as a result of the oxidation process applied to the fibers. These groups strengthen the interfacial bond between the fibers and the epoxy resin. In addition, the silanization process chemically bonds amino and glycidyl groups to the fiber surface, further improving adhesion and thus optimizing the performance of the joint. In light of this, the primary objective of the present study is to optimize the performance of adhesive joints by applying oxidation and silane modifications to the fibers added to the adhesive and the bonded metal materials. In this study, carbon fibers underwent oxidation treatment for 5, 10, and 20 min, followed by silanization with 3-aminopropyltriethoxysilane (APTES) and glycidoxypropyltrimethoxysilane (GPTMS) silane agents. Additionally, the surfaces of the bonded aluminum materials were subjected to a 10 min oxidation process, followed by silanization with APTES and GPTMS silane agents. The tensile test performance of single-lap joints, bonded using chemically surface-treated aluminum and composite adhesives containing 2 wt.% chemically treated carbon fibers, was experimentally investigated. According to the contact angle measurement results obtained in this study, aluminum materials subjected to oxidation treatment exhibited superhydrophilic behavior, whereas materials subjected to silanization displayed hydrophilic behavior. A similar trend was observed in the fibers. The performance of adhesive joints increased by approximately 14% when only the aluminum materials underwent oxidation treatment. Moreover, the addition of 2 wt.% carbon fibers to the adhesive enhanced the joint performance by approximately 31%. However, when oxidation treatments of varying durations were applied to both the aluminum materials and the fibers, the joint performance improved by approximately 35% to 40%. When silanization treatments were applied in addition to the oxidation treatments on aluminum and fiber surfaces, the joint performance increased by approximately 68% to 70%. These findings were corroborated through analyses performed using 3D profilometry and Scanning Electron Microscopy (SEM) imaging. Full article
(This article belongs to the Section Polymer Fibers)
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18 pages, 13604 KiB  
Essay
Scenario Simulation of Glacier Collapse in the Amnye Machen Mountains, Qinghai–Tibetan Plateau
by Jia Li, Junhui Wu, Xuyan Ma, Dongwei Zhou, Long Li, Le Lv, Lei Guo, Lingshuai Kong and Jiahao Dian
Geosciences 2025, 15(7), 254; https://doi.org/10.3390/geosciences15070254 - 3 Jul 2025
Viewed by 344
Abstract
Simulating potential glacier collapses can provide crucial support for local disaster prevention and mitigation efforts. The Xiaomagou Glacier in the Amnye Machen Mountains, Qinghai–Tibetan Plateau, has experienced five collapses in the past two decades. Field investigation and remote sensing observations indicate that the [...] Read more.
Simulating potential glacier collapses can provide crucial support for local disaster prevention and mitigation efforts. The Xiaomagou Glacier in the Amnye Machen Mountains, Qinghai–Tibetan Plateau, has experienced five collapses in the past two decades. Field investigation and remote sensing observations indicate that the topography and bedrock characteristics of the Qushi’an No. 22 Glacier, which is 3.5 km south of the Xiaomagou Glacier, are similar to those of the Xiaomagou Glacier. More importantly, the mass movement of the Qushi’an No. 22 Glacier since 2018 closely resembles that of the Xiaomagou Glacier exhibited before its previous collapses. Therefore, in the context of rising temperatures, it is possible that the Qushi’an No. 22 Glacier will collapse in the near future. Based on remote sensing imagery and the glacier’s surface elevation changes, we reconstructed the 2004 collapse process of the Xiaomagou Glacier via numerical simulation. The key parameters of the mass flow model were optimized based on the actual deposition area of the 2004 collapse. The model with optimized parameters was then used to simulate the potential Qushi’an No. 22 Glacier collapse. Two collapse scenarios were set for the Qushi’an No. 22 Glacier. In Scenario 1, the lower half of the tongue detaches; in Scenario 2, the whole tongue detaches. Simulation results show that, in Scenario 1, the maximum mass flow depth is 72 m, the maximum mass flow speed is 51.6 m/s, and the deposition area is 5.40 × 106 km2; in Scenario 2, the maximum mass flow depth is 75 m, the maximum mass flow speed is 59.7 m/s, and the deposition area is 6.32 × 106 km2. In both scenarios, the deposition area is much larger than that of the Xiaomagou Glacier 2004 collapse, which had a deposition area of 2.21 × 106 km2. The simulation results suggest that the Qushi’an No. 22 Glacier collapse could devastate the pastures and township roads lying in front of the glacier, seriously affecting local transportation and livestock farming; furthermore, it may deposit in the Qinglong River, forming a large, dammed lake. At present, the Qushi’an No. 22 Glacier remains in an unstable state. It is crucial to strengthen monitoring of its surface morphology, flow speed, and elevation. Full article
(This article belongs to the Section Cryosphere)
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