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Search Results (4,713)

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Keywords = surface morphology and composition

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21 pages, 2947 KB  
Article
Effect of Fe on Co-Based SiO2Al2O3 Mixed Support Catalyst for Fischer–Tropsch Synthesis in 3D-Printed SS Microchannel Microreactor
by Meric Arslan, Sujoy Bepari, Juvairia Shajahan, Saif Hassan and Debasish Kuila
Molecules 2025, 30(17), 3486; https://doi.org/10.3390/molecules30173486 (registering DOI) - 25 Aug 2025
Abstract
This research explores the effect of a composite support of SiO2 and Al2O3 with Fe and Co incorporated as catalysts for Fischer–Tropsch synthesis (FTS) using a 3D-printed stainless steel (SS) microchannel microreactor. Two mesoporous catalysts, FeCo/SiO2Al2 [...] Read more.
This research explores the effect of a composite support of SiO2 and Al2O3 with Fe and Co incorporated as catalysts for Fischer–Tropsch synthesis (FTS) using a 3D-printed stainless steel (SS) microchannel microreactor. Two mesoporous catalysts, FeCo/SiO2Al2O3 and Co/SiO2Al2O3, were synthesized via a one-pot (OP) method and extensively characterized using N2 physisorption, XRD, SEM, TEM, H2-TPR, TGA-DSC, FTIR, and XPS. H2-TPR results revealed that the synthesis method significantly affected the reducibility of metal oxides, thereby influencing the formation of active FTS sites. SEM-EDS and TEM further revealed a well-defined hexagonal matrix with a porous surface morphology and uniform metal ion distribution. FTS reactions, carried out in the 200–350 °C temperature range at 20 bar with a H2/CO molar ratio of 2:1, exhibited the highest activity for FeCo/SiO2Al2O3, with up to 80% CO conversion. Long-term stability was evaluated by monitoring the catalyst performance for 30 h on stream at 320 °C under identical reaction conditions. The catalyst was initially active for the methanation reaction for up to 15 h, after which the selectivity for CH4 declined. Correspondingly, the C4+ selectivity increased after 15 h of time-on-stream, indicating a shift in the product distribution toward longer-chain hydrocarbons. This trend suggests that the catalyst undergoes gradual activation or restructuring under reaction conditions, which enhances chain growth over time. The increase in C4+ products may be attributed to the stabilization of the active sites and suppression of methane or light hydrocarbon formation. Full article
(This article belongs to the Section Materials Chemistry)
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22 pages, 6995 KB  
Article
NADES-Mediated Deposition of Potential Biomimetic Drug-Loaded Polypyrrole on Biomedical Ti20Zr5Ta2Ag
by Radu Nartita, Florentina Golgovici and Ioana Demetrescu
Biomimetics 2025, 10(9), 568; https://doi.org/10.3390/biomimetics10090568 (registering DOI) - 25 Aug 2025
Abstract
A natural deep eutectic solvent (NADES)-based electropolymerization strategy was developed to deposit polypyrrole (PPy) and Naproxen-doped PPy films onto a biomedical Ti–20Zr–5Ta–2Ag high-entropy alloy. Using cyclic voltammetry, chronoamperometry, and chronopotentiometry, coatings were grown potentiostatically (1.2–1.6 V) or galvanostatically (0.5–1 mA) to fixed charge [...] Read more.
A natural deep eutectic solvent (NADES)-based electropolymerization strategy was developed to deposit polypyrrole (PPy) and Naproxen-doped PPy films onto a biomedical Ti–20Zr–5Ta–2Ag high-entropy alloy. Using cyclic voltammetry, chronoamperometry, and chronopotentiometry, coatings were grown potentiostatically (1.2–1.6 V) or galvanostatically (0.5–1 mA) to fixed charge values (1.6–2.2 C). Surface morphology and composition were assessed by optical microscopy, SEM and FTIR, while wettability was quantified via static contact-angle measurements in simulated body fluid (SBF). Electrochemical performance in SBF was evaluated through open-circuit potential monitoring, potentiodynamic polarization, and electrochemical impedance spectroscopy. Drug-release kinetics were determined by UV–Vis spectrophotometry and analyzed using mathematical modelling. Compared to uncoated alloy, PPy and PPy–Naproxen coatings increased hydrophilicity (contact angles reduced from ~31° to <10°), and reduced corrosion current densities from 754 µA/cm2 to below 5.5 µA/cm2, with polarization resistances rising from 0.06 to up to 37.8 kΩ·cm2. Naproxen incorporation further enhanced barrier integrity (Rcoat up to 1.4 × 1011 Ω·cm2) and enabled sustained drug release (>90% over 8 days), with diffusion exponents indicating Fickian (n ≈ 0.51) and anomalous (n ≈ 0.67) transport for potentiostatic and galvanostatic coatings, respectively. These multifunctional PPy–Naproxen films combine robust corrosion protection with controlled therapeutic delivery, supporting their potential biomimetic role as smart coatings for next-generation implantable devices. Full article
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13 pages, 3888 KB  
Article
Fungal Microfeatures in Topsoils Under Fairy Rings in Pyrenean Grasslands
by Lourdes M. Salazar, Maria Teresa Sebastià and Rosa M. Poch
Soil Syst. 2025, 9(3), 92; https://doi.org/10.3390/soilsystems9030092 - 25 Aug 2025
Abstract
Soil reflects ecosystem processes and is influenced by gradual biospheric changes, which can affect its biotic components. In fairy rings, soil morphology, physicochemical properties, and biota are interconnected within a shared environmental space. In La Bertolina grasslands, while fungal and bacterial genomics have [...] Read more.
Soil reflects ecosystem processes and is influenced by gradual biospheric changes, which can affect its biotic components. In fairy rings, soil morphology, physicochemical properties, and biota are interconnected within a shared environmental space. In La Bertolina grasslands, while fungal and bacterial genomics have been investigated, the micromorphological soil effects of these rings have not. This study micromorphologically analyzed thin sections of three fairy rings at four zones: the ring center, the zone of peak growth in 2013 (R13), the predicted growth zone for 2019 (R19), and outside the ring. From each zone, two thin soil sections were prepared, totaling 24 samples. Fungal structures were exhaustively described according to morphological criteria following reference by multiple authors. The soil was a calcareous, loamy Regosol, and showed moderately developed crumb or laminar microstructures. Nine types of fungal structures were identified, consistent with genomic findings in the zone. Although fungal abundance did not vary across zones, mesofauna droppings were more frequent in R13 and R19, which was related to higher nutrient or water availability due to the fungal activity. Regarding the groundmass of the topsoil, neither the composition nor the microstructure of the surface horizons varied according to the moment of appearance of the ring at the sampled points. Full article
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16 pages, 2954 KB  
Article
The Influence of Two-Region Morphology and Grain Shape on the Transport Critical Current Density in the Range from 15 K to 30 K in SiC-Doped MgB2 Wires Fabricated by the Powder-in-Tube Method
by Daniel Gajda, Michał Babij, Andrzej Zaleski, Dogan Avci, Hakan Yetis, Ibrahim Belenli, Fırat Karaboga, Damian Szymanski and Tomasz Czujko
Materials 2025, 18(17), 3960; https://doi.org/10.3390/ma18173960 - 24 Aug 2025
Abstract
The paper presents the results of the influence of SiC dopant, annealing temperature, and annealing time on the morphology of MgB2 material in superconducting wires. The results of measurements of critical temperature (Tc), irreversible magnetic field (Birr [...] Read more.
The paper presents the results of the influence of SiC dopant, annealing temperature, and annealing time on the morphology of MgB2 material in superconducting wires. The results of measurements of critical temperature (Tc), irreversible magnetic field (Birr), resistance in the normal state (Rn), and transport critical current density (Jct) at the temperature range from 15 K to 30 K are presented. The MgB2 material is characterized by the presence of two specific regions. The first region with high density, excess Mg, and rectangular MgB2 grains is located outside the voids surrounding them. The second region occurs inside the ceramic core, away from voids, and its chemical composition corresponds to a stoichiometric Mg to B ratio (1:2), and it is characterized by the presence of spherical grains and lower material density. A higher amount of SiC admixtures (6 at.%) causes an increase in the first region surface area. This kind of structure observation in MgB2 superconducting wires has never been reported previously. The transport measurements showed that higher SiC dopant leads to lower Jct at higher temperatures and high magnetic fields. The studies showed that the point-dominant mechanism and the first region allow for obtaining high Jct at 30 K. Full article
(This article belongs to the Special Issue Advanced Superconducting Materials and Technology)
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11 pages, 2976 KB  
Article
Continuous Preparation of Carbon Nanotubes/Carbon Fiber Reinforcement Using Fe-Ni Bimetallic Catalyst
by Yanying Zhu, Yanxiang Wang, Jianwei Zhang, Jinghe Guo, Yingfan Li, Siao Xin, Ziyi Xu, Yanru Yuan and Dong Zhang
Surfaces 2025, 8(3), 60; https://doi.org/10.3390/surfaces8030060 - 24 Aug 2025
Abstract
Surface modification of carbon fibers (CFs) is a critical step in preparing carbon fiber-reinforced composites. This study developed a continuous experimental process that integrates electrochemical anodic oxidation and chemical vapor deposition to fabricate carbon nanotubes/carbon fiber (CNTs/CF) reinforcements. The effects of temperature and [...] Read more.
Surface modification of carbon fibers (CFs) is a critical step in preparing carbon fiber-reinforced composites. This study developed a continuous experimental process that integrates electrochemical anodic oxidation and chemical vapor deposition to fabricate carbon nanotubes/carbon fiber (CNTs/CF) reinforcements. The effects of temperature and hydrogen flow rate during CNT growth on the resulting reinforcements were systematically investigated. The surface morphology and mechanical properties of the modified materials were characterized using scanning electron microscopy, Raman spectroscopy, and single-fiber tensile testing. Employing an Fe0.5Ni0.5 bimetallic catalyst under optimized conditions (550 °C, H2 flow rate: 0.45 mol/min, C2H2 flow rate: 0.30 mol/min), the resulting reinforcement exhibited an 8.7% increase in tensile strength compared to as-received CF. Full article
(This article belongs to the Special Issue In Situ and Operando Catalyst Characterization)
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15 pages, 5772 KB  
Article
Study on the Optimization of the Morphology and Nucleation Mechanism of Electroplated Sn-Pb Coatings by the Synergistic Effect of Composite Additives
by Xiangqing Liu, Chenyu Li, Jie Yu, Ruiqi Liu, Min Shang, Xiaolin Su, Jinye Yao and Haitao Ma
Metals 2025, 15(9), 936; https://doi.org/10.3390/met15090936 - 24 Aug 2025
Abstract
This study investigates the synergistic effects of single- and binary-additive systems on the morphology and nucleation mechanism of Sn-Pb alloy electrodeposited coatings. Scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), linear sweep voltammetry (LSV), electrochemical impedance spectroscopy (EIS), and chronoamperometry were applied in order [...] Read more.
This study investigates the synergistic effects of single- and binary-additive systems on the morphology and nucleation mechanism of Sn-Pb alloy electrodeposited coatings. Scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), linear sweep voltammetry (LSV), electrochemical impedance spectroscopy (EIS), and chronoamperometry were applied in order to obtain more information on the action mechanisms of single-additive systems (cinnamaldehyde, PEG-2000, gelatin, vanillin) and binary ones (0.1 g/L cinnamaldehyde + 0.2 g/L PEG-2000) in Sn-Pb electroplating. Results showed that the use of binary-additive systems based on cinnamaldehyde and PEG-2000 significantly improved coating quality, leading to a smooth and uniform surface, dense grains, and a near-eutectic composition (Sn 63.10 wt.%, Pb 36.90 wt.%). This was because the composite additive, through synergistic effects, exhibited the highest cathodic polarization and the largest charge transfer resistance (189.20 Ω cm2), thus inhibiting the electrodeposition process of Sn2+ and Pb2+. Chronoamperometry revealed that, unlike single additives (PEG-2000 or cinnamaldehyde), the binary-additive system promoted a transition of nucleation mode to instantaneous nucleation, accompanied by a decrease in the peak current and an extension of the corresponding time. This study provides a theoretical basis and experimental support for understanding the nucleation mode of Sn-Pb electroplating, as well as optimizing the synergistic mechanism of additives. Full article
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22 pages, 4283 KB  
Article
Characterization of Envira Fibers Endemic to the Amazon Rainforest and Their Potential for Reinforcement in Polymer Composites
by Miriane Alexandrino Pinheiro, Leoncio Soares Galvao Neto, Alisson Clay Rios da Silva, Sérgio Neves Monteiro, Felipe Perisse Duarte Lopes, Marcos Allan Leite dos Reis and Verônica Scarpini Candido
Polymers 2025, 17(17), 2284; https://doi.org/10.3390/polym17172284 - 23 Aug 2025
Viewed by 55
Abstract
Natural lignocellulosic fibers (NLFs) replacing synthetic fibers have been used as reinforcement in polymer matrix composites. In this work, a lesser-known NLF endemic to the Amazon region, the envira fiber (Bocageopsis multiflora), was analyzed for its basic physical, thermochemical, morphological, and [...] Read more.
Natural lignocellulosic fibers (NLFs) replacing synthetic fibers have been used as reinforcement in polymer matrix composites. In this work, a lesser-known NLF endemic to the Amazon region, the envira fiber (Bocageopsis multiflora), was analyzed for its basic physical, thermochemical, morphological, and mechanical characteristics. In addition, epoxy matrix composites with 10, 20, 30, and 40 vol% of continuous and aligned envira fibers were evaluated by Fourier transform infrared spectroscopy (FTIR) and tensile tests. The results were statistically compared by ANOVA and Tukey’s test. The density found for the envira fiber was 0.23 g/cm3. The crystallinity index and microfibrilar angle obtained were 69.5% and 7.07°, respectively. Fiber thermal stability was found up to around 210 °C. FTIR confirmed the presence of functional groups characteristic of NLFs. Morphological analysis by SEM revealed that the envira fiber displayed fine bundles of fibrils and a rough surface along its length. The average strength value of the envira fiber was found to be 62 MPa. FTIR analysis of the composites confirmed the presence of the main constituents of the epoxy resin and NLFs. The tensile strength results indicated that the envira fiber addition increased the strength of the composites up to 40 vol%. The analysis of the fracture region revealed brittle aspects. These results indicate that envira fibers present potential reinforcement for polymer matrix composites and can be used in engineering applications, favored by their lightness and cost-effectiveness. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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12 pages, 3093 KB  
Article
Deformation Behavior of Ti48Zr18V12Cu5Be17 Semi-Solid Amorphous Composites
by Xinhua Huang, Junnan Li, Guang Wang, Bin Chen, Chenhao Wei and Yuejun Ouyang
Crystals 2025, 15(9), 749; https://doi.org/10.3390/cryst15090749 - 23 Aug 2025
Viewed by 51
Abstract
In the light of increasing research into amorphous composites and their applications, as-cast specimens of multicomponent Ti48Zr18V12Cu5Be17 amorphous composites were prepared via water-cooled copper mold suction casting. Subsequently, the as-cast specimens were subjected to [...] Read more.
In the light of increasing research into amorphous composites and their applications, as-cast specimens of multicomponent Ti48Zr18V12Cu5Be17 amorphous composites were prepared via water-cooled copper mold suction casting. Subsequently, the as-cast specimens were subjected to semi-solid isothermal treatment to obtain semi-solid specimens. Taking the semi-solid specimens as the research object, room temperature compressive deformation behavior was investigated by analyzing the shear band characteristics on the side surfaces of the compressed specimens. The evolution of shear bands at various stages of plastic deformation was investigated via scanning electron microscopy (SEM). Additionally, significant work hardening was observed after yielding. Surface deformation morphologies indicate that the work-hardening behavior is associated with plastic deformation, interactions between shear bands, and interactions between shear bands and β-Ti crystals. Experiments have demonstrated that at a specific deformation extent, shear bands preferentially initiate at the crystal–amorphous matrix interface. In the final stage of plastic deformation, shear bands propagate through work-hardened β-Ti crystals into the amorphous matrix, with their propagation retarded by the β-Ti crystals. When shear bands in the amorphous matrix are obstructed by β-Ti crystals and can no longer propagate, some evolve into cracks. These cracks then propagate exponentially, leading to eventual fracturing of the specimens and termination of plastic deformation. The research findings provide a theoretical basis for analyzing the deformation capacities of various amorphous composites. Full article
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19 pages, 3163 KB  
Article
Hydrophobic, Durable, and Reprocessable PEDOT:PSS/PDMS-PUa/SiO2 Film with Conductive Self-Cleaning and De-Icing Functionality
by Jie Fang, Rongqing Dong, Meng Zhou, Lishan Liang, Mingna Yang, Huakun Xing, Yongluo Qiao and Shuai Chen
Coatings 2025, 15(9), 985; https://doi.org/10.3390/coatings15090985 - 23 Aug 2025
Viewed by 124
Abstract
Poly (3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) stands out as a renowned commercial conducting polymer composite, boasting extensive and promising applications in the realm of film electronics. In this study, we have made a concerted effort to overcome the inherent drawbacks of PEDOT:PSS films (especially, high [...] Read more.
Poly (3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) stands out as a renowned commercial conducting polymer composite, boasting extensive and promising applications in the realm of film electronics. In this study, we have made a concerted effort to overcome the inherent drawbacks of PEDOT:PSS films (especially, high moisture absorption, mechanical damage vulnerability, insufficient substrate adhesion ability, etc.) by uniformly blending them with polydimethylsiloxane polyurea (PDMS-PUa) and silica (SiO2) nanoparticles through a feasible mechanical stirring process, which effectively harnesses the intermolecular interactions, as well as the morphological and structural characteristics, among the various components. The Si−O bonds within PDMS-PUa and the −CH3 groups attached to Si atoms significantly enhance the hydrophobicity of the composite film (as evidenced by a water contact angle of 132.89° under optimized component ratios). Meanwhile, SiO2 microscopically modifies the surface morphology, resulting in increased surface roughness. This composite film not only maintains high conductivity (1.21 S/cm, in contrast to 0.83 S/cm for the PEDOT:PSS film) but also preserves its hydrophobicity and electrical properties under rigorous conditions, including high-temperature exposure (60–200 °C), ultraviolet (UV) aging (365.0 nm, 1.32 mW/cm2), and abradability testing (2000 CW abrasive paper, drag force of approximately 0.98 N, 40 cycles). Furthermore, the film demonstrates enhanced resistance to both acidic (1 mol/L, 24 h) and alkaline (1 mol/L, 24 h) environments, along with excellent self-cleaning and de-icing capabilities (−6 °C), and satisfactory adhesion (Level 2). Notably, the dried composite film can be re-dispersed into a solution with the aid of isopropanol through simple magnetic stirring, and the sequentially coated films also exhibit good surface hydrophobicity (136.49°), equivalent to that of the pristine film. This research aims to overcome the intrinsic performance drawbacks of PEDOT:PSS-based materials, enabling them to meet the demands of complex application scenarios in the field of organic electronics while endowing them with multifunctionality. Full article
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21 pages, 8484 KB  
Article
Nanoparticle-Reinforced Electroless Composite Coatings for Pipeline Steel: Synthesis and Characterization
by Biplab Baran Mandal, Vikash Kumar, Sovan Sahoo, Buddhadeb Oraon and Sumanta Mukherjee
Materials 2025, 18(17), 3949; https://doi.org/10.3390/ma18173949 - 22 Aug 2025
Viewed by 123
Abstract
Protective coatings are essential for extending the service life of components exposed to harsh conditions, such as pipes used in industrial systems, where wear and corrosion remain constant challenges. This study explores the development of a nano-sized TiO2-reinforced electroless nickel-based ternary [...] Read more.
Protective coatings are essential for extending the service life of components exposed to harsh conditions, such as pipes used in industrial systems, where wear and corrosion remain constant challenges. This study explores the development of a nano-sized TiO2-reinforced electroless nickel-based ternary (Ni-W-P) alloy and composite coating on API X60 steel, a high-strength carbon steel pipe grade widely used in oil and gas pipelines, using an alkaline hypophosphite-reduced bath. The surface morphology, microstructure, elemental composition, structure, phase evolution, adhesion, and roughness of the coatings were analyzed using optical microscopy, FESEM, EDS, XRD, AFM, cross-cut tape test, and 3D profilometry. The tribological performance was evaluated via Vickers microhardness measurements and reciprocating wear tests conducted under dry conditions at a 5 N load. The TiO2 nanoparticle-reinforced composite coating achieved a consistent thickness of approximately 24 µm and exhibited enhanced microhardness and reduced coefficient of friction (COF), although the addition of nanoparticles increased surface roughness (Sa). Annealing the electroless composites at 400 °C led to a significant improvement in their tribological properties, primarily owing to the grain growth, phase transformation, and Ni3P crystallization. XRD analysis revealed phase evolution from an amorphous state to crystalline Ni3P upon annealing. Both the alloy and composite coatings exhibited excellent adhesion performances. The combined effect of TiO2 nanoparticles, tungsten, and Ni3P crystallization greatly improved the wear resistance, with abrasive and adhesive wear identified as the dominant mechanisms, making these coatings well suited for high-wear applications. Full article
(This article belongs to the Section Advanced Nanomaterials and Nanotechnology)
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24 pages, 43348 KB  
Article
Post-Fabrication Lamination with PP and PET Films for Improved Mechanical Performance of Injection-Molded Wood Fiber/PP Composites
by Wycliffe Ondiek, Arnaud Macadre and Koichi Goda
Eng 2025, 6(9), 204; https://doi.org/10.3390/eng6090204 - 22 Aug 2025
Viewed by 135
Abstract
This study investigates the effect of polymer film lamination on the tensile performance of wood fiber-reinforced polypropylene (WP) composites. Neat polypropylene (PP) and WP containing 25 wt% wood fiber were injection-molded and laminated with 0.1 mm PP or polyethylene terephthalate (PET) films using [...] Read more.
This study investigates the effect of polymer film lamination on the tensile performance of wood fiber-reinforced polypropylene (WP) composites. Neat polypropylene (PP) and WP containing 25 wt% wood fiber were injection-molded and laminated with 0.1 mm PP or polyethylene terephthalate (PET) films using a compatible adhesive. Four configurations were examined: unlaminated (0S), single-sided half-length (1S-H), single-sided full-length (1S-F), and double-sided full-length (2S-F). Mechanical properties and fracture morphology were characterized by uniaxial tensile tests and scanning electron microscopy (SEM), alongside measurements of surface roughness. PET lamination produced the greatest strength enhancements, with 2S-F specimens achieving gains of 12% for PP and 21% for WP, whereas PP lamination gave minimal or negative effects, except for a 5% increase in WP. Strength improvements were attributed to surface smoothing and suppression of crack initiation, as confirmed by roughness measurements and SEM observations. PET’s higher stiffness and strength accounted for its superior reinforcement relative to PP. Fractographic analysis revealed flat regions near specimen corners—interpreted as crack initiation sites—indicating that lamination delayed crack propagation. The results demonstrate that PET film lamination is an effective and practical post-processing strategy for enhancing the mechanical performance of wood–plastic composites. Full article
(This article belongs to the Topic Surface Engineering and Micro Additive Manufacturing)
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25 pages, 4954 KB  
Article
Copper-Decorated Catalytic Carbon/Ceramic Hollow Fibers for NO Reduction: Enhanced Performance via Tangential Flow Reactor Design and Process Intensification
by George V. Theodorakopoulos, Sergios K. Papageorgiou, Fotios K. Katsaros, Konstantinos G. Beltsios and George Em. Romanos
Fibers 2025, 13(9), 112; https://doi.org/10.3390/fib13090112 - 22 Aug 2025
Viewed by 53
Abstract
In this study, high-yield biopolymer/ceramic hollow fibers were fabricated via a facile, modified polyol process in a spinneret setup, enabling the controlled adsorption of Cu2+ ions. Post sintering transformed these into catalytic copper-decorated carbon/ceramic (alumina) composite hollow fibers, with alginate serving as [...] Read more.
In this study, high-yield biopolymer/ceramic hollow fibers were fabricated via a facile, modified polyol process in a spinneret setup, enabling the controlled adsorption of Cu2+ ions. Post sintering transformed these into catalytic copper-decorated carbon/ceramic (alumina) composite hollow fibers, with alginate serving as both a metal ion binder and a copper nanoparticle stabilizer. The resulting hollow fibers featured porous walls with a high surface area and were densely decorated with copper nanoparticles. Their structural and morphological characteristics were analyzed, and their NO reduction performance was assessed in a continuous flow configuration, where the gas stream passed through both the shell and lumen sides of a fiber bundle in a tangential flow mode. This study also examined the stability, longevity and regeneration potential of the catalytic fibers, including the mechanisms of deactivation and reactivation. Carbon content was found to be decisive for catalytic performance. High-carbon fibers exhibited a light-off temperature of 250 °C, maintained about 90% N2 selectivity and sustained a consistently high NO reduction efficiency for over 300 h, even without reducing gases like CO. In contrast, low-carbon fibers displayed a higher light-off temperature of 350 °C and a reduced catalytic efficiency. The results indicate that carbon enhances both activity and selectivity, counterbalancing deactivation effects. Owing to their scalability, durability and effectiveness, these catalytic fibers and their corresponding bundle-type reactor configuration represent a promising technology for advanced NO abatement. Full article
19 pages, 6809 KB  
Article
Balancing Strength and Flexibility: Mechanical Characterization of Carbon Fiber-Reinforced PLA Composites in FDM 3D Printing
by Boston Blake, Ryan Mendenhall and Babak Eslami
J. Manuf. Mater. Process. 2025, 9(9), 288; https://doi.org/10.3390/jmmp9090288 - 22 Aug 2025
Viewed by 135
Abstract
Fused Deposition Modeling (FDM) is a commonly used 3D printing process characterized by its versatility in material selection; however, FDM’s layer-by-layer process often leads to lower strength properties. This study explores the mechanical properties of FDM 3D-printed composite materials printed with varying nozzle [...] Read more.
Fused Deposition Modeling (FDM) is a commonly used 3D printing process characterized by its versatility in material selection; however, FDM’s layer-by-layer process often leads to lower strength properties. This study explores the mechanical properties of FDM 3D-printed composite materials printed with varying nozzle diameters, specifically on the influence of Carbon Fiber-reinforced Polylactic Acid (PLA-CF) on tensile and flexural strength when reinforcing Polylactic Acid (PLA) parts. Composite samples were printed with varying ratios of PLA and PLA-CF, ranging from 0% to 100% PLA-CF in 20% increments, with layer groups stacked vertically, while also using three different nozzle diameters (0.4 mm, 0.6 mm, and 0.8 mm). Tensile testing revealed a proportional increase in strength as PLA-CF content increased, indicating that carbon fiber reinforcement significantly enhances tensile performance. However, flexural testing demonstrated a decrease in bending strength with higher PLA-CF content, suggesting a trade-off between stiffness and flexibility. Mid-range ratios (40–60% PLA-CF) provided a balance between tensile and flexural properties. Finally, atomic force microscopy was utilized to provide a better understanding of the microscale morphology and surface properties of PLA and PLA-CF thin films. The results highlight the potential of PLA-CF/PLA composites to allow for more direct control over the tensile–flexural trade-off during the printing process, as opposed to manufacturing filaments with fixed fiber percentages. These results provide a path for tailoring the mechanical behavior of printed parts without requiring specialized filaments. Full article
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25 pages, 8278 KB  
Article
Calibration and Validation of Slurry Erosion Models for Glass Fibre Composites in Marine Energy Systems
by Payvand Habibi and Saeid Lotfian
J. Mar. Sci. Eng. 2025, 13(9), 1602; https://doi.org/10.3390/jmse13091602 - 22 Aug 2025
Viewed by 180
Abstract
Erosive wear from suspended sediments significantly threatens the structural integrity and efficiency of composite tidal turbine blades. This study develops a novel framework for predicting erosion in FR4 glass fibre-reinforced polymers (GFRPs)—materials increasingly adopted for marine renewable energy components. While erosion models exist [...] Read more.
Erosive wear from suspended sediments significantly threatens the structural integrity and efficiency of composite tidal turbine blades. This study develops a novel framework for predicting erosion in FR4 glass fibre-reinforced polymers (GFRPs)—materials increasingly adopted for marine renewable energy components. While erosion models exist for metals, their applicability to heterogeneous composites with unique failure mechanisms remains unvalidated. We calibrated the Oka erosion model specifically for FR4 using a complementary experimental–computational approach. High-velocity slurry jet tests (12.5 m/s) were conducted at a 90° impact angle, and erosion was quantified using both gravimetric mass loss and surface profilometry. It revealed a distinctive W-shaped erosion profile with 3–6 mm of peak material removal from the impingement centre. Concurrently, CFD simulations employing Lagrangian particle tracking were used to extract local impact velocities and angles. These datasets were combined in a constrained nonlinear optimisation scheme (SLSQP) to determine material-specific Oka model coefficients. The calibrated coefficients were further validated on an independent 45° impingement case (same particle size and flow conditions), yielding 0.0143 g/h predicted versus 0.0124 g/h measured (15.5% error). This additional case confirms the accuracy and feasibility of the predictive model under input conditions different from those used for calibration. The calibrated model achieved strong agreement with measured erosion rates (R2 = 0.844), successfully capturing the progressive matrix fragmentation and fibre debonding, the W-shaped erosion morphology, and highlighting key composite-specific damage mechanisms, such as fibre detachment and matrix fragmentation. By enabling the quantitative prediction of erosion severity and location, the calibrated model supports the optimisation of blade profiles, protective coatings, and maintenance intervals, ultimately contributing to the extended durability and performance of tidal turbine systems. This study presents a procedure and the output of calibration for the Oka erosion model, specifically for a composite material, providing a transferable methodology for erosion prediction in GFRPs subjected to abrasive marine flows. Full article
(This article belongs to the Special Issue Advances in Ships and Marine Structures—Edition II)
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20 pages, 5304 KB  
Article
Deep Learning with UAV Imagery for Subtropical Sphagnum Peatland Vegetation Mapping
by Zhengshun Liu and Xianyu Huang
Remote Sens. 2025, 17(17), 2920; https://doi.org/10.3390/rs17172920 - 22 Aug 2025
Viewed by 253
Abstract
Peatlands are vital for global carbon cycling, and their ecological functions are influenced by vegetation composition. Accurate vegetation mapping is crucial for peatland management and conservation, but traditional methods face limitations such as low spatial resolution and labor-intensive fieldwork. We used ultra-high-resolution UAV [...] Read more.
Peatlands are vital for global carbon cycling, and their ecological functions are influenced by vegetation composition. Accurate vegetation mapping is crucial for peatland management and conservation, but traditional methods face limitations such as low spatial resolution and labor-intensive fieldwork. We used ultra-high-resolution UAV imagery captured across seasonal and topographic gradients and assessed the impact of phenology and topography on classification accuracy. Additionally, this study evaluated the performance of four deep learning models (ResNet, Swin Transformer, ConvNeXt, and EfficientNet) for mapping vegetation in a subtropical Sphagnum peatland. ConvNeXt achieved peak accuracy at 87% during non-growing seasons through its large-kernel feature extraction capability, while ResNet served as the optimal efficient alternative for growing-season applications. Non-growing seasons facilitated superior identification of Sphagnum and monocotyledons, whereas growing seasons enhanced dicotyledon distinction through clearer morphological features. Overall accuracy in low-lying humid areas was 12–15% lower than in elevated terrain due to severe spectral confusion among vegetation. SHapley Additive exPlanations (SHAP) of the ConvNeXt model identified key vegetation indices, the digital surface model, and select textural features as primary performance drivers. This study concludes that the combination of deep learning and UAV imagery presents a powerful tool for peatland vegetation mapping, highlighting the importance of considering phenological and topographical factors. Full article
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